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Hybrid laser-arc welding of laser and plasma-cut 20 mm thick structural steels

  • It is already known that the laser beam welding (LBW) or hybrid laser-arc welding (HLAW) processes are sensitive to manufacturing tolerances such as gaps and misalignment of the edges, especially at welding of thick-walled steels due to its narrow beam diameter. Therefore, the joining parts preferably have to be milled. The study deals with the influence of the edge quality, the gap and the misalignment of edges on the weld seam quality of hybrid laser-arc welded 20 mm thick structural steel plates which were prepared by laser and plasma-cutting. Single-pass welds were conducted in butt-joint configuration. An AC magnet was used as a contactless backing. It was positioned under the workpiece during the welding process to prevent sagging. The profile of the edges and the gap between the workpieces were measured before welding by a profile scanner or a digital camera, respectively. With a laser beam power of just 13.7 kW, the single-pass welds could be performed. A gap bridgeability upIt is already known that the laser beam welding (LBW) or hybrid laser-arc welding (HLAW) processes are sensitive to manufacturing tolerances such as gaps and misalignment of the edges, especially at welding of thick-walled steels due to its narrow beam diameter. Therefore, the joining parts preferably have to be milled. The study deals with the influence of the edge quality, the gap and the misalignment of edges on the weld seam quality of hybrid laser-arc welded 20 mm thick structural steel plates which were prepared by laser and plasma-cutting. Single-pass welds were conducted in butt-joint configuration. An AC magnet was used as a contactless backing. It was positioned under the workpiece during the welding process to prevent sagging. The profile of the edges and the gap between the workpieces were measured before welding by a profile scanner or a digital camera, respectively. With a laser beam power of just 13.7 kW, the single-pass welds could be performed. A gap bridgeability up to 1 mm at laser-cut and 2 mm at plasma-cut samples could be reached respectively. Furthermore, a misalignment of the edges up to 2 mm could be welded in a single-pass. The new findings may eliminate the need for cost and time-consuming preparation of the edges.zeige mehrzeige weniger

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  • Presentation_IIW2021.pdf
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Metadaten
Autor*innen:Ömer Üstündag
Koautor*innen:Nasim Bakir, S. Gook, Andrey Gumenyuk, Michael Rethmeier
Dokumenttyp:Vortrag
Veröffentlichungsform:Präsentation
Sprache:Englisch
Jahr der Erstveröffentlichung:2021
Organisationseinheit der BAM:9 Komponentensicherheit
9 Komponentensicherheit / 9.3 Schweißtechnische Fertigungsverfahren
DDC-Klassifikation:Technik, Medizin, angewandte Wissenschaften / Ingenieurwissenschaften / Ingenieurwissenschaften und zugeordnete Tätigkeiten
Freie Schlagwörter:Edge quality; Gap bridgeability; Hybrid laser-arc welding; Laser-cutting; Misalignment of the edges; Plasma-cutting; Thick-walled steel
Themenfelder/Aktivitätsfelder der BAM:Material
Veranstaltung:74th IIW Annual Assembly and International Conference 2021
Veranstaltungsort:Online meeting
Beginndatum der Veranstaltung:07.07.2021
Enddatum der Veranstaltung:21.07.2021
Verfügbarkeit des Dokuments:Datei im Netzwerk der BAM verfügbar ("Closed Access")
Datum der Freischaltung:21.10.2021
Referierte Publikation:Nein
Eingeladener Vortrag:Nein
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