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Numerical Simulation of Hydrogen Assisted Cracking in Supermartensitic Stainless Steel Welds

  • Replacement of expensive duplex stainless steel and conventional carbon steel by a new generation of supermartensitic stainless steel has been taken into account since the last decade corresponding to the "Fitness for Purpose" concept in order to meet the technical- economical challenge for transportation flowlines of unprocessed oil and gas products in offshore technology, in particular. Supermartensitic stainless steels can provide appropriate material properties such as: improved strength-to-weight ratio, enhanced useful corrosion resistance as well as application at relatively low cost. With decreased carbon content and increased molybdenum content compared to traditional martensitic stainless steel, hydrogen assisted stress corrosion cracking (HASCC) problems have been found during service caused by hydrogen being taken up during from sour service environments by cathodic protection. Hydrogen assisted cold cracking in supermartensitic stainless steel can also occur duringReplacement of expensive duplex stainless steel and conventional carbon steel by a new generation of supermartensitic stainless steel has been taken into account since the last decade corresponding to the "Fitness for Purpose" concept in order to meet the technical- economical challenge for transportation flowlines of unprocessed oil and gas products in offshore technology, in particular. Supermartensitic stainless steels can provide appropriate material properties such as: improved strength-to-weight ratio, enhanced useful corrosion resistance as well as application at relatively low cost. With decreased carbon content and increased molybdenum content compared to traditional martensitic stainless steel, hydrogen assisted stress corrosion cracking (HASCC) problems have been found during service caused by hydrogen being taken up during from sour service environments by cathodic protection. Hydrogen assisted cold cracking in supermartensitic stainless steel can also occur during fabrication welding with hydrogen picked up during welding, since this steel is relatively crack-susceptible by hydrogen. Therefore, effects of hydrogen assisted cracking (HAC), i.e. HASCC and HACC, on characteristic susceptibility of girth welds of supermartensitic stainless steel pipelines are studied in the present thesis by numerical modelling, which is developed using a available commercial finite element program. Firstly, numerical modelling for simulation of HASCC based on the NACE-TM 0177-96 approach is carried out for providing a basic understanding of the crack propagation behaviour. Secondly, a two dimensional finite element according to the gauge length cross-section of the orbitally welded pipeline is created for numerical modelling in order to calculate the time to failure of welded the component exposed to the NACE electrolyte solution with various H2S saturation. Externally applied loads of a series of constant strain rates and of the load history of full scale testing are also taken into account. Finally, numerical modelling is carried out under three specific aspects, i.e. thermal analysis, structural analysis, and hydrogen diffusion analysis, in order to simulate HACC in supermartensitic stainless steel pipelines welded orbitally by four layers of matching filler wires with an interpass temperature of 40°C.zeige mehrzeige weniger

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Metadaten
Autor*innen:Ekkarut Viyanit
Dokumenttyp:Dissertation
Veröffentlichungsform:Eigenverlag BAM
Schriftenreihe (Bandnummer):BAM Dissertationsreihe (4)
Sprache:Englisch
Jahr der Erstveröffentlichung:2005
Veröffentlichende Institution:Bundesanstalt für Materialforschung und -prüfung (BAM)
Herausgeber (Institution):Bundesanstalt für Materialforschung und -prüfung (BAM)
Titel verleihende Institution:Helmut-Schmidt-Universität - Universität der Bundeswehr Hamburg, Fachbereich Maschinenbau
Gutachter*innen:Hans Hoffmeister, Gobboon Lothongkum, Thomas Böllinghaus
Datum der Abschlussprüfung:27.01.2005
Verlag:Wirtschaftsverlag NW
Verlagsort:Bremerhaven
Jahrgang/Band:4
Erste Seite:1
Letzte Seite:228
DDC-Klassifikation:Technik, Medizin, angewandte Wissenschaften / Industrielle Fertigung / Industrielle Fertigung
Freie Schlagwörter:full scale test; girth welds; hydrogen assisted cracking (HAC); hydrogen assisted stress corrosion cracking (HASCC),; hydrogen diffusion coefficient; hydrogen subsurface concentration; numerical modelling; pipeline; post weld heat treatment (PWHT); supermartensitic stainless steel
URN:urn:nbn:de:kobv:b43-1542
ISSN:1613-4249
ISBN:978-3-86509-270-5
Verfügbarkeit des Dokuments:Datei für die Öffentlichkeit verfügbar ("Open Access")
Lizenz (Deutsch):License LogoAllgemeines Deutsches Urheberrecht
Datum der Freischaltung:23.01.2015
Referierte Publikation:Nein
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