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Transient Process Simulation of Heat Transfer in Laser Beam Welding with an Equivalent Heat Source

  • This paper presents a multiphysics modelling framework developed for the prediction of the three-dimensional transient temperature field of the laser welding process. The numerical model consists of two studies. In the first study, a steady-state CFD process simulation of full-penetration keyhole laser beam welding was performed. Considering the effects of, thermo-capillary and natural convection, latent heat of fusion and temperature-dependent material properties up to evaporation temperature the local weld pool geometry and temperature field were obtained. These results were used in the second subsequent study as an equivalent volumetric heat source by the prediction of the transient thermal cycle during and after fusion welding. Here the energy input and the movement of the heat source were realized by a novel technique, making use of pointwise constraints and a moving mesh provided with helper lines and additional remeshing condition. The numerically calculated results wereThis paper presents a multiphysics modelling framework developed for the prediction of the three-dimensional transient temperature field of the laser welding process. The numerical model consists of two studies. In the first study, a steady-state CFD process simulation of full-penetration keyhole laser beam welding was performed. Considering the effects of, thermo-capillary and natural convection, latent heat of fusion and temperature-dependent material properties up to evaporation temperature the local weld pool geometry and temperature field were obtained. These results were used in the second subsequent study as an equivalent volumetric heat source by the prediction of the transient thermal cycle during and after fusion welding. Here the energy input and the movement of the heat source were realized by a novel technique, making use of pointwise constraints and a moving mesh provided with helper lines and additional remeshing condition. The numerically calculated results were compared to experimentally observed weld pool shapes and time-temperature curves showing a very good agreement.zeige mehrzeige weniger

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Metadaten
Autor*innen:Antoni ArtinovORCiD, Marcel BachmannORCiD, Michael RethmeierORCiD
Dokumenttyp:Beitrag zu einem Tagungsband
Veröffentlichungsform:Graue Literatur
Sprache:Englisch
Titel des übergeordneten Werkes (Englisch):COMSOL Conference 2017 (Proceedings)
Jahr der Erstveröffentlichung:2017
Herausgeber (Institution):COMSOL Multiphysics GmbH
Verlagsort:Rotterdam
Erste Seite:1
Letzte Seite:7
DDC-Klassifikation:Technik, Medizin, angewandte Wissenschaften / Ingenieurwissenschaften / Ingenieurwissenschaften und zugeordnete Tätigkeiten
Freie Schlagwörter:Equivalent volumetric heat source; High power laser beam welding; Moving mesh; Pointwise constraints; Transient heat transfer
Veranstaltung:COMSOL Conference 2017
Veranstaltungsort:Rotterdam, Netherlands
Beginndatum der Veranstaltung:18.10.2017
Enddatum der Veranstaltung:20.10.2017
Verfügbarkeit des Dokuments:Datei im Netzwerk der BAM verfügbar ("Closed Access")
Datum der Freischaltung:06.11.2017
Referierte Publikation:Nein
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