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Organisationseinheit der BAM
- 6 Materialchemie (7)
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- 5 Werkstofftechnik (4)
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- 6.6 Physik und chemische Analytik der Polymere (3)
- 8 Zerstörungsfreie Prüfung (3)
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- 2 Prozess- und Anlagensicherheit (2)
- 3 Gefahrgutumschließungen; Energiespeicher (2)
- 5.1 Mikrostruktur Design und Degradation (2)
- 6.3 Strukturanalytik (2)
- 8.0 Abteilungsleitung und andere (2)
- 9.3 Schweißtechnische Fertigungsverfahren (2)
- 2.0 Abteilungsleitung und andere (1)
- 2.1 Sicherheit von Energieträgern (1)
- 3.2 Gefahrguttanks und Unfallmechanik (1)
- 3.3 Sicherheit von Transportbehältern (1)
- 5.3 Polymere Verbundwerkstoffe (1)
- 5.4 Multimateriale Fertigungsprozesse (1)
- 6.5 Synthese und Streuverfahren nanostrukturierter Materialien (1)
- 7.2 Ingenieurbau (1)
- 7.4 Baustofftechnologie (1)
- 7.5 Technische Eigenschaften von Polymerwerkstoffen (1)
- 7.6 Korrosion und Korrosionsschutz (1)
- 8.5 Röntgenbildgebung (1)
- 9.5 Tribologie und Verschleißschutz (1)
Eingeladener Vortrag
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Der Einsatz von Aluminiumlegierungen als Konstruktionswerkstoff hat in den letzten Jahrzehnten aufgrund seines überlegenen Festigkeits-/ Gewichtsverhältnisses zugenommen. Dabei spielen höherfeste aushärtbare Al-Mg-Si-Legierungen eine wichtige Rolle.
Dieser Beitrag konzentriert sich auf die additive Fertigung von Prinzipbauteilen aus einer Al-Mg-Si-Aluminiumlegierung mittels Wire + Arc Additive Manufacturing. Werkstoffe dieses Legierungssystems weisen eine ausgeprägte Heißrissanfälligkeit auf, weshalb das artgleiche Fügen dieser Materialien, mittels Metallschutzgasschweißen, heutzutage immer noch eine Herausforderung darstellt. Kommerzielle Al-Mg-Si-Schweißdrähte sind am Markt nicht verfügbar.
In dieser Arbeit wird die Anwendbarkeit eines neuartigen Al-Mg-Si-Schweißdrahtes mit zusätzlichen kornfeinenden Elementen für die additive Fertigung mittels MSG-Verfahren gezeigt. Dazu wird der Zusammenhang von verwendeten Prozessparametern und der resultierenden Bauteilqualität untersucht, wobei die Größe und Verteilung von Poren sowie die Kornmorphologie analysiert werden. Darüber hinaus wird der Einfluss einer T6 Wärmenachbehandlung auf die mechanischen Eigenschaften des Werkstoffes untersucht und ein Vergleich zum entsprechenden Referenzmaterial (Knetlegierung) gezogen.
Thermography is one on the most promising techniques for in-situ monitoring of metal additive manufacturing processes. Especially in laser powder bed fusion processes, the high process dynamics and the strong focus of the laser beam cause a very complex thermal history within the produced specimens, such as multiple heating cycles within single layer expositions. This complicates data interpretation, e.g., in terms of cooling rates. A quantity that is easily calculated is the time a specific area of the specimen is at a temperature above a chosen threshold value (TOT). Here, we discuss variations occurring in time-over-threshold-maps during manufacturing of an almost defect free cuboid specimen.
The effect of two types of scanning strategies on the grain structure and build-up of Residual Stress (RS) has been investigated in an as-built IN718 alloy produced by Laser Powder Bed Fusion (LPBF). The RS state has been investigated by X-ray diffraction techniques. The microstructural characterization was performed principally by Electron Backscatter Diffraction (EBSD), where the application of a post-measurement refinement technique enables small misorientations (< 2°) to be resolved. Kernel average misorientation (KAM) distributions indicate that preferably oriented columnar grains contain higher levels of misorientation, when compared to elongated grains with lower texture. The KAM distributions combined with X-ray diffraction stress maps infer that the increased misorientation is induced via plastic deformation driven by the thermal stresses, acting to self-relieve stress. The possibility of obtaining lower RS states in the build direction as a consequence of the influence of the microstructure should be considered when envisaging scanning strategies aimed at the mitigation of RS.
In this study, bulked adhesives were examined regarding changes in properties for their use in the restoration of stained-glass windows. Two epoxy adhesives commonly used in the restoration of flat glass, Araldite® 2020 and Hxtal NYL-1™, were investigated. The adhesives were mixed with various silica-based micro- and nano-particles as fillers. Different tests were carried out on the adhesives with and without fillers in order to characterise their chemical and mechanical properties. The tests included colorimetry, dynamic-mechanical methods of analysis and tests on bending strength. No property changes could be ascertained in the bulked adhesives that would be negative for the restoration of delicate flat glass.
ISO Technical Report 23173 describes methods by which electron spectroscopies, including X-ray photoelectron spectroscopy (XPS), Auger electron spectroscopy (AES) and synchrotron techniques, can be employed to calculate the Coating thicknesses and compositions of nanoparticles. The document has been developed to review and outline the current state-of-the-art for such measurements. Such analyses of core–shell nanoparticles are common within the literature, however the
methods employed are varied; the relative advantages and disadvantages of These methods, and the optimal usage of each may not be clear to the general analyst. ISO Technical Report 23173 aims to clarify the methods that are available, describe them in clear terms, exhibit examples of their use, and highlight potential issues users may face. The information provided should allow analysts of electron spectroscopy data to make clear choices regarding the appropriate analysis of electron spectroscopy data from coated nanoparticle systems and provide a basis for understanding and comparing results from different methods and systems.
A novel mixed matrix composite has been prepared using solution-casting method at different volume concentrations of polyvinyl alcohol; PVA (50, 67, 75 and 80 %) and fixed amount of Dimethoxydimethylsilane in air atmosphere. The hydrolyzed dimethyldisilanol acts as in-situ cross linker through a wet-out condensation between the hydroxyl moieties of SiOH and PVAOH. Such process improves the mechanical properties of composite membranes as compared to pristine PVA which has been determined as function of varied membrane components to evaluate the structure/property relationships.
Furthermore, DFT (B3LYP)/6-31G(d) geometry and frequency computations were carried out for the suggested dimeric PVA structures via 1,3-diol linkage followed by condensation and hydrogen bonding interaction. Vibrational interpretations of composite membranes were proposed based on the computed wavenumbers, Cartesian coordinates displacements for the suggested hydrolyzed products involving the dominant PVA/SiOH/SiOC/SiOSi functional groups compared with those given in literatures. FTIR and EDX provide clear evidences for incorporating silicon to 3D network. Meanwhile, the infrared de-convoluted spectral interpretations ensure 17-30% cross-linked SiOC within the network of Composite membranes.
Fracture mechanics is a key to fatigue assessment in AM metal components. Short fatigue cracks are initiated at defects and pronounced surface roughness intrinsic to AM. The subsequent crack-propagation is strongly influenced by microstructural interactions and the build-up of crack-closure. The aim of the present study is to give an insight into short-crack propagation in AM-metals. Fatigue crack propagation resistance curves were determined experimentally for AISI 316L manufactured by Laser Powder Bed Fusion (L-PBF) which was heat treated at three different temperatures. Differences in the build-up of the fatigue-crack propagation threshold in between the L-PBF specimens and compared to wrought material are due to the residual stress states, a pronounced roughness of the crack-faces in the L-PBF specimens and phase transformation in the vicinity of the crack-tip, resulting in increased crack-closure. This, together with crack-branching found along the crack path, enhances the resistance to the propagation of fatigue cracks.
L-Lactide was polymerized with tin(II)acetate, tin(II)2-ethyl hexanoate, diphenyltin dichloride and dibutyltin bis(pentafluorophenoxide) at 130 °C in bulk. When an alcohol was added as initiator, linear chains free of cycles were formed having a degree of polymerization (DP) according to the lactide/initiator (LA/In) ratio.
Analogous polymerizations in the absence of an initiator yielded high molar mass cyclic polylactides.
Quite similar results were obtained when ε-caprolactone was polymerized with or without initiator.
Several transesterification experiments were conducted at 130 °C, either with polylactide or poly(ε-caprolactone) indicating that several transesterification mechanisms are operating under conditions that do not include formation of cycles by back-biting. Furthermore, reversible polycondensations (revPOCs) with low or moderate conversions were found that did not involve any kind of cyclization. Therefore, These results demonstrate the existence of revPOCs, which do neither obey the theory of irreversible polycondensation as defined by Flory nor the hypothesis of revPOCs as defined by Jacobson and Stockmayer. A new concept encompassing any kind of revPOCs is formulated in the form of a “polycondensation triangle”.
The maximum magnetisation (saturation magnetisation) obtainable for iron oxide nanoparticles can be increased by doping the nanocrystals with non-magnetic elements such as zinc. Herein, we closely study how only slightly different synthesis approaches towards such doped nanoparticles strongly influence the resulting sub-nano/atomic structure. We compare two co-precipitation approaches, where we only vary the base (NaOH versus NH3), and a thermal decomposition route. These methods are the most commonly applied ones for synthesising doped iron oxide nanoparticles. The measurable magnetisation change upon zinc doping is about the same for all systems. However, the sub-nano structure, which we studied with Mössbauer and X-ray absorption near edge spectroscopy, differs tremendously. We found evidence that a much more complex picture has to be drawn regarding what happens upon Zn doping compared to what textbooks tell us about the mechanism. Our work demonstrates that it is crucial to study the obtained structures very precisely when “playing” with the atomic order in iron oxide nanocrystals.