Ingenieurwissenschaften und zugeordnete Tätigkeiten
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- Nanoparticles (2)
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Selective Electron Beam Melting (SEBM) is a promising powder bed Additive Manufacturing technique for near-net-shape manufacture of high-value titanium components. However without post-manufacture HIPing the fatigue life of SEBM parts is currently dominated by the presence of porosity. In this study, the size, volume fraction, and spatial distribution of the pores in model samples have been characterised in 3D, using X-ray Computed Tomography, and correlated to the process variables. The average volume fraction of the pores (b0.2%) was measured to be lower than that usually observed in competing processes, such as selective laser melting, but a strong relationship was found with the differentbeamstrategies used to contour ,and infill by hatching, a part section. The majority of pores were found to be small spherical gas pores, concentrated in the infill hatched region; this was attributed to the lower energy density and less focused beam used in the infill strategy allowing less opportunity for gas bubbles to escape the melt pool. Overall, increasing the energy density or focus of the beam was found to correlate strongly to a reduction in the level of gas porosity. Rarer irregular shaped pores were mostly located in the contour region and have been attributed to a lack of fusion between powder particles.
Amplitudes variation of GPR rebar reflection due to the influence of concrete aggregate scattering
(2015)
Dense GPR measurements of rebar reflection amplitudes Show relative variations, which can be in the order of more than 10% - 20%. Former investigations demonstrated that these variations are caused by the heterogeneity of concrete, i.e. due to the inclusion of aggregates in concrete. These amplitude variations make it difficult to analyse single reflection amplitudes in order to determine the rebar diameter or to estimate the concrete deterioration state. In a systematic study we have quantified the statistical variation of the rebar reflection amplitude for concrete covers of 6 cm, 9 cm, 12 cm, 15 cm and 18 cm, for two different grading curves and for the rebar diameters 12 mm and 28 mm. Also the influence of the wavelength has been investigated by using antennas with different centre frequencies in relation to the aggregate size. The results are discussed with regard to a quantitative amplitude evaluation of GPR measurements and also the potential of using these variations for a characterization of concrete material properties.
Simple models describing the relationship between basic mechanical properties and the relative density of various types of porous metals (such as foams, sponges and lattice structures) are well established. Carefully evaluating these relationships experimentally is challenging, however, because of the stochastic structure of foams and the fact that it is difficult to systematically isolate density changes from variations in other factors, such as pore size and pore distribution. Here a new method for producing systematic sets of stochastic foams is employed based on electron beam melting (EBM) additive manufacturing (AM). To create idealised structures, structural blueprints were reverse-engineered by inverting X-ray computed tomographs of a randomly packed bed of glass beads. This three-dimensional structure was then modified by computer to create five foams of different relative density ρr, but otherwise consistent structure. Yield strength and Young’s modulus have been evaluated in compression tests and compared to existing models for foams. A power of 3 rather than a squared dependence of stiffness on relative density is found, which agrees with a recent model derived for replicated foams. A similar power of 3 relation was found for yield strength. Further analysis of the strength of nominally fully dense rods of different diameters built by EBM AM suggest that surface defects mean that the minimum size of features that can be created by EBM with similar strengths to machined samples is ∼1 mm.
This paper deals with the initiation and propagation of corrosion in mortar specimens precracked under mechanical loading and carbonated in climate accelerated conditions (50 % CO2–65 % RH)for 15–23 weeks. Mechanical loading led to transverse macro-cracks and damage at the steel-mortar interface characterized by micro-cracks (cover controlled cracking) which favour the carbonation of crack walls and the interface with the steel bar. Wetting–drying cycles performed after carbonation favoured corrosion initiation all along the steel bar because of the carbonated interface and corrosion propagation because of the creation of corrosion cracks which appear to develop from the micro-cracks induced by the mechanical load. Results also show that rust develops all around the perimeter of the carbonated steel bar but that the corrosion layer is thicker in the lower half surface of the reinforcement than that observed in the upper half. Results indicate that the distribution and composition of corrosion products depend on the thickness of the rust layer and that the multilayered structure of rust depends mainly on its thickness.
The kinetic energy of keV electrons backscattered from a rutile (TiO2) surface depends measurably on the mass of the scattering atom. This makes it possible to determine separately the angular distribution of electrons backscattered elastically from either Ti or O. Diffraction effects of these backscattered electrons inside the rutile crystal lead to the formation of Kikuchi patterns. The element-resolved Kikuchi patterns of Ti and O differ characteristically, but each can be described fairly well in terms of the dynamical theory of diffraction. Qualitatively, much of the differences can be understood by considering the relative arrangement of the Ti and O atoms with respect to planes defined by the crystal lattice.
Many industrial processes are run at non-atmospheric conditions (elevated temperatures and pressures, other oxidizers than air). To judge whether and if yes to what extent explosive gas(vapor)/air mixtures will occur or may be generated during malfunction it is necessary to know the safety characteristic data at the respective conditions. Safety characteristic data like Explosion limits, are depending on pressure, temperature and the oxidizer. Most of the determination methods are standardized for ambient conditions.
In order to obtain determination methods for non-atmospheric conditions, particularly for higher initial pressures, reliable ignition criteria were investigated. Ignition tests at the explosion Limits were carried out for mixtures of methane, propane, n-butane, n-hexane, hydrogen, ammonia and acetone in air at initial pressures up to 20 bar. The tests have been evaluated according to different ignition criteria: visual flame propagation, temperature and pressure rising. It could be shown that flame propagation and occasionally self-sustained combustion for several seconds occurred together with remarkable temperature rise, although the pressure rise was below 3%. The results showed that the combination of a pressure rise criterion of 2% and a temperature rise criterion of 100 K seems to be a suitable ignition criterion for the determination of explosion limits and limiting oxidizer concentration at higher initial pressures and elevated temperatures. The tests were carried out within the framework of a R&D project founded by the German Ministry of Economics and Technology.
Effect of cooling rate on microstructure and properties of microalloyed HSLA steel weld metals
(2015)
Two high strength Nb/Ti microalloyed S690QL steels were welded with identical filler material, varying welding parameters to obtain three cooling rates: slow, medium and fast cooling. As cooling rate increased, the predominantly acicular ferrite in Nb weld metal (WM) is substituted by bainite, with a consequence of obvious hardness increase, but in Ti WM, no great variation of acicular ferrite at all cooling rates contributed to little increment of hardness. The transition between bainite and acicular ferrite has been analysed from the point view of inclusions characteristics, chemical composition and cooling rate. Excellent Charpy toughness at 233 K was obtained with acicular ferrite as predominantly microstructure. Even with bainite weld of high hardness, the toughness was nearly enough to fulfill the minimal requirements. WM for Ti steel showed to be markedly less sensitive to the variations of cooling rate than that for Nb steel.
Room temperature mechanical behavior of extruded Mg–Y–Zn alloys with varying fractions of LPSO phase was studied in tension and compression along the extrusion direction. The microstructure is characterized by elongated LPSO fibers along the extrusion direction within the magnesium matrix. Moreover, the magnesium matrix presents a bimodal grain structure with dynamically-recrystallized grains and deformed, elongated grains with the basal plane parallel to the extrusion direction. The beginning of plasticity depends on the volume fraction of deformed and DRX grains. Alloys with low volume fraction of LPSO phase(o10vol%),with a high volume fraction of deformed grains, show the typical behavior of extruded magnesium alloys where yield stress in tension is higher than in compression. This effect is, however, reversed as the volume fraction of the LPSO phase increases since DRX grains are majority.
Chitosan (CS)/iron oxide (Fe3O4) composites were prepared using a chemical precipitation method. The CS/Fe3O4 composite was characterized by Fourier-transform infrared spectroscopy, X-ray diffraction, transmission electron microscopy, and zeta-potential measurements. The Composite was used to remove methyl orange (MO) dye from an aqueous solution. The factors affecting the adsorption capacity, such as adsorption time, absorbent dosage and solution pH were investigated. The results suggested that the composite was an effective adsorbent for the removal of MO dye from its aqueous solution. Kinetics studies showed that the adsorption process was consistent with a pseudo-second-order model. The adsorbent efficiency was unaltered, even after five cycles of reuse, and the adsorbent could be recollected easily using a magnet. In addition, the composite exhibited a superior antibacterial efficacy against Escherichia coli; 82 % within 24 h, as measured by the colony forming units.
Microorganisms accumulate molar concentrations of compatible solutes like ectoine to prevent proteins from denaturation. Direct structural or spectroscopic information on the mechanism and about the hydration shell around ectoine are scarce. We combined surface plasmon resonance (SPR), confocal Raman spectroscopy, molecular dynamics simulations, and density functional theory (DFT) calculations to study the local hydration shell around ectoine and its influence on the binding of a gene-S-protein (G5P) to a single-stranded DNA (dT(25)). Due to the very high hygroscopicity of ectoine, it was possible to analyze the highly stable hydration shell by confocal Raman spectroscopy. Corresponding molecular dynamics simulation results revealed a significant change of the water dielectric constant in the presence of a high molar ectoine concentration as compared to pure water. The SPR data showed that the amount of protein bound to DNA decreases in the presence of ectoine, and hence, the protein-DNA dissociation constant increases in a concentration-dependent manner. Concomitantly, the Raman spectra in terms of the amide I region revealed large changes in the protein secondary structure. Our results indicate that ectoine strongly affects the molecular recognition between the protein and the oligonudeotide, which has important consequences for osmotic regulation mechanisms.