Wissenschaftliche Artikel der BAM
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- 8 Zerstörungsfreie Prüfung (448)
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- 5.5 Materialmodellierung (27)
- 5.6 Glas (27)
- S Qualitätsinfrastruktur (27)
- 7.6 Korrosion und Korrosionsschutz (26)
- 2.1 Sicherheit von Energieträgern (25)
- 4.4 Thermochemische Reststoffbehandlung und Wertstoffrückgewinnung (24)
- 9.5 Tribologie und Verschleißschutz (23)
- 9.6 Additive Fertigung metallischer Komponenten (23)
- 8.1 Sensorik, mess- und prüftechnische Verfahren (22)
- VP Vizepräsident (22)
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- 5.0 Abteilungsleitung und andere (17)
- 1.6 Anorganische Referenzmaterialien (16)
- S.2 Digitalisierung der Qualitätsinfrastruktur (16)
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- 1.0 Abteilungsleitung und andere (13)
- 7.0 Abteilungsleitung und andere (13)
- P Präsident (11)
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- 3.5 Sicherheit von Gasspeichern (10)
- P.0 Präsident und andere (10)
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- 7.3 Brandingenieurwesen (9)
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- 3.4 Sicherheit von Lagerbehältern (7)
- S.3 Ökodesign und Energieverbrauchskennzeichnung (7)
- 3.6 Elektrochemische Energiematerialien (6)
- S.1 Qualität im Prüfwesen (5)
- 3.0 Abteilungsleitung und andere (4)
- 8.3 Thermografische Verfahren (4)
- 4.6 Molekulare und angewandte Entomologie (3)
- 2.0 Abteilungsleitung und andere (2)
- 2.2 Prozesssimulation (2)
- 2.3 Einstufung von Gefahrstoffen und -gütern (1)
- 2.5 Konformitätsbewertung Explosivstoffe/Pyrotechnik (1)
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- KM Kommunikation, Marketing (1)
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Paper des Monats
- ja (68)
The use of energetic materials as a main fuel in high temperature process
industries are not known to the scientific community as such. This paper
highlights some of the features and advantages of using organic peroxides
especially di-tert-butyl peroxide (DTBP) in high temperature process industries.
The feasibility of using DTBP as a main or supporting fuel in process industries
have also been justified with the help of Computational Fluid Dynamics (CFD)
simulations. For peroxides requirement of less fuel and air for the same amount
of heat flux has been shown. The resulted emission from the combustion of
DTBP is also discussed.
Triacetone triperoxide (TATP) is a primary explosive, which was used in various terrorist attacks in the past. For the development of biosensors, immunochemical µ-TAS, electronic noses, immunological test kits, or test strips, the availability of antibodies of high quality is crucial. Recently, we presented the successful immunization of mice, based on the design, synthesis, and conjugation of a novel TATP derivative. Here, the long-term immunization of rabbits is shown, which resulted in antibodies of extreme selectivity and more than 1,000 times better affinity in relation to the antibodies from mice. Detection limits below 10 ng L-1 (water) were achieved. The working range covers more than four decades, calculated from a precision profile. The cross-reactivity tests revealed an extraordinary selectivity of the antibodies—not a single compound could be identified as a relevant cross-reactant. The presented immunoreagent might be a major step for the development of highly sensitive and selective TATP detectors particularly for security applications.
Ground penetrating radar (GPR) was used to characterize the frequency-dependent dielectric relaxation phenomena in ordinary Portland cement (OPC) hydration in concrete changing from fresh to hardened state. The study was experimented by measuring the changes of GPR A-scan waveforms over a period of 90 days, and processed the waveforms with short-time Fourier transform (STFT) in joint time-frequency analysis (JTFA) domain rather than a conventional time or frequency domain alone. The signals of the direct wave traveled at the concrete surface and the reflected wave from an embedded steel bar were transformed with STFT, in which the changes of peak frequency over ages were tracked. The peak frequencies were found to increase with ages and the patterns were found to match closely with primarily the well-known OPC hydration process and secondarily, the evaporation effect. The close match is contributed to the simultaneous effects converting free to bound water over time, on both conventional OPC hydration and dielectric relaxation mechanisms.
Digital radiography in the inspection of welded pipes to be installed under deep water offshore gas and oil pipelines, like a presalt in Brazil, in the paper has been investigated. The aim is to use digital radiography for nondestructive testing of welds as it is already in use in the medical, aerospace, security, automotive, and petrochemical sectors. Among the current options, the DDA (Digital Detector Array) is considered as one of the best solutions to replace industrial films, as well as to increase the sensitivity to reduce the inspection cycle time. This paper shows the results of this new technique, comparing it to radiography with industrial films systems. In this paper, 20 test specimens of longitudinal welded pipe joints, specially prepared with artificial defects like cracks, lack of fusion, lack of penetration, and porosities and slag inclusions with varying dimensions and in 06 different base metal wall thicknesses, were tested and a comparison of the techniques was made. These experiments verified the purposed rules for parameter definitions and selections to control the required digital radiographic image quality as described in the draft international standard ISO/DIS 10893-7. This draft is first standard establishing the parameters for digital radiography on weld seam of welded steel pipes for pressure purposes to be used on gas and oil pipelines.
Phosphorus-based flame retardancy mechanisms - Old hat or a starting point for future development?
(2010)
Different kinds of additive and reactive flame retardants containing phosphorus are increasingly successful as halogen-free alternatives for various polymeric materials and applications. Phosphorus can act in the condensed phase by enhancing charring, yielding intumescence, or through inorganic glass formation; and in the gas phase through flame inhibition. Occurrence and efficiency depend, not only on the flame retardant itself, but also on its interaction with pyrolysing polymeric material and additives. Flame retardancy is sensitive to modification of the flame retardant, the use of synergists/adjuvants, and changes to the polymeric material. A detailed understanding facilitates the launch of tailored and targeted development.
The class Dothideomycetes (along with Eurotiomycetes) includes numerous rock-inhabiting fungi (RIF), a group of ascomycetes that tolerates surprisingly well harsh conditions prevailing on rock surfaces. Despite their convergent morphology and physiology, RIF are phylogenetically highly diverse in Dothideomycetes. However, the positions of main groups of RIF in this class remain unclear due to the lack of a strong phylogenetic framework. Moreover, connections between rock-dwelling habit and other lifestyles found in Dothideomycetes such as plant pathogens, saprobes and lichen-forming fungi are still unexplored. Based on multigene phylogenetic analyses, we report that RIF belong to Capnodiales (particularly to the family Teratosphaeriaceae s.l.), Dothideales, Pleosporales, and Myriangiales, as well as some uncharacterised groups with affinities to Dothideomycetes. Moreover, one lineage consisting exclusively of RIF proved to be closely related to Arthoniomycetes, the sister class of Dothideomycetes. The broad phylogenetic amplitude of RIF in Dothideomycetes suggests that total species richness in this class remains underestimated. Composition of some RIF-rich lineages suggests that rock surfaces are reservoirs for plant-associated fungi or saprobes, although other data also agree with rocks as a primary substrate for ancient fungal lineages. According to the current sampling, long distance dispersal seems to be common for RIF. Dothideomycetes lineages comprising lichens also include RIF, suggesting a possible link between rock-dwelling habit and lichenisation.
Shape memory polymers (SMP) belong to the class of stimuli-responsive materials and have generated significant research interest. Their capability to retain an imposed, temporary shape and to recover the initial, permanent shape upon exposure to an external stimulus depends on the "functional determinants", which in simplistic terms, can be divided into structural/morphological and processing/environmental factors. The primary aim of the first part of this review is to reflect the knowledge about these fundamental relationships. In a next step, recent advances in shape memory polymer composites are summarized. In contrast to earlier reviews, studies on the impairment of shape memory properties through various factors, such as aging, compression and hibernation, lubricants, UV light and thermo-mechanical cycling, are extensively reviewed. Apart from summarizing the state-of-the-art in SMP research, recent progress is commented.
The changes in the sonic surface wave velocity of concrete under stress were investigated in this paper. Surface wave velocities at
sonic frequency range were measured on a prismatic concrete specimen undergoing several cycles of uniaxial compression. The
loading was applied (or removed) gradually in predefined small steps (stress-controlled). The surface wave velocity was measured
at every load step during both loading and unloading phases. Acoustic Emission (AE) test was conducted simultaneously to
monitor the microcracking activities at different levels of loading. It was found that the sonic surface wave velocity is highly stress
dependent and the velocity-stress relationship follows a particular trend. The observed trend could be explained by a combination
of acoustoelasticity and microcracking theories, each valid over a certain range of applied stresses. Having measured the velocities
while unloading, when the material suffers no further damage, the effect of stress and damage could be differentiated. The slope
of the velocity-stress curves over the elastic region was calculated for different load cycles. This quantity was normalized to yield a
dimensionless nonlinear parameter. This parameter generally increases with the level of induced damage in concrete.
Die zerstörungsfreie Oberflächenprüfung an verlegten Eisenbahnschienen mit Wirbelstrom hat in den letzten Jahren durch ständige Weiterentwicklung und Verifizierung enorm an Bedeutung gewonnen. Es wurde u.a. angestrebt zuverlässige Planungsgrößen für den Einsatz von Instandhaltungsmaßnahmen zu erhalten, durch deren gezielten Einsatz Risswachstum unterbunden werden kann. Die Ursache für das Wachstum von Rissen in der Schiene liegt in der Materialermüdung des Werkstoffes infolge der Betriebsbelastungen im RadSchiene-Kontakt. Nach einer gewissen Beanspruchungsdauer kommt es an den Kontaktflächen der Fahrkante zu einer Kaltverfestigung des Schienenstahls. Durch fortschreitende Verfestigung des kontaktbeanspruchten Oberflächenbereichs der gehärteten Schicht wird der Werkstoff spröde und es bilden sich feine Risse aus. Die Risse wachsen anfangs unter einem flachen Winkel in das Schieneninnere hinein, neigen dann aber ab einem gewissen Stadium dazu in das Innere des Schienenkopfes abzukippen, was im Extremfall zu einem Schienenbruch führen kann. Diese Rollkontaktermüdungsrisse, auch genannt Head Checks, entstehen bevorzugt in der Fahrkante von bogenäußeren Schienen. Die Anwendung der Wirbelstromprüfung an der Schiene wurde bisher zur Ermittlung der Schädigungstiefe dieser Rollkontaktermüdungsrisse eingesetzt. Das Wirbelstromverfahren besitzt die Eigenschaft, sehr empfindlich auf alle Veränderungen der Materialeigenschaften an der Oberfläche zu reagieren. Daher wurde festgestellt, dass sich neben der Detektion von Rissen auch Fehler wie Eindrückungen oder Schlupfwellen, bis hin zu Materialveränderungen durch Schweißen oder Aufhärtungen in der Schienenoberfläche bestimmen lassen. Die Wirbelstromprüfung besitzt daher das Potenzial, mögliche Orte der Entstehung von Ermüdungsrissen in einem extrem frühzeitigen Stadium nachzuweisen. Ziel ist es, die rissgefährdeten Zonen schon im Zustand der Kaltverfestigung zu identifizieren. Dadurch können sich neue Aspekte für die präventive Schieneninstandhaltung ergeben.
Statistical analysis of tomographic reconstruction algorithms by morphological image characteristics
(2010)
We suggest a procedure for quantitative quality control of tomographic reconstruction algorithms. Our task-oriented evaluation focuses on the correct reproduction of phase boundary length and has thus a clear implication for morphological image analysis of tomographic data. Indirectly the method monitors accurate reproduction of a variety of locally defined critical image features within tomograms such as interface positions and microstructures, debonding, cracks and pores. Tomographic errors of such local nature are neglected if only global integral characteristics such as mean squared deviation are considered for the evaluation of an algorithm. The significance of differences in reconstruction quality between algorithms is assessed using a sample of independent random scenes to be reconstructed. These are generated by a Boolean model and thus exhibit a substantial stochastic variability with respect to image morphology. It is demonstrated that phase boundaries in standard reconstructions by filtered backprojection exhibit substantial errors. In the setting of our simulations, these could be significantly reduced by the use of the innovative reconstruction algorithm DIRECTT.
Die Analytik von Phthalaten (DMP bis DEHP) in der Luft ist mit thermischer Desorption unter Verwendung von Quarzwolle als Adsorbens erfolgreich realisierbar. Dies wurde durch eine Methodenvalidierung bestätigt. Es wurden sowohl Messungen im Innenraum als auch in Emissionskammern vorgenommen. In den Emissionskammermessungen wurden mögliche Senkeneffekte der Kammeroberfläche (Glas) untersucht. Unter Zuhilfenahme der idealen Abklingkurve wird bestätigt, dass diese Oberfläche eine Senke darstellt.
Cold cracking resistance is a relevant evaluation criterion for welded joints and affected by residual stresses which result from the welding procedure. Compressive residual stresses can thereby have a positive influence on preventing cracking. A unique possibility of generating compressive residual stresses already during the welding procedure is offered by the so-called Low Transformation Temperature (LTT) filler wires. Compared to conventional wires, these materials show decreased phase transformation temperatures which can work against the cooling-specific contraction. In consequence, distinct compressive residual stresses can be observed within the weld and adjacent areas. The strength of these fillers makes them potentially applicable to high-strength steel welding. Investigations were carried out to determine the phase transformation behaviour of different LTT-filler materials. Transformation temperatures were identified using Single Sensor Differential Thermal Analysis (SS-DTA). Additionally Synchrotron radiation was used to measure the transformation kinetics of all involved crystalline phases during heating and cooling of a simulated weld thermal cycle.
For the safety and cost efficiency of welded high-strength steel structures, precise knowledge of the level and distribution of welding- and cooling-specific stresses and residual stresses is essential, since they exert a decisive influence on strength, crack resistance, and finally on the bearable service load. This paper presents innovative filler materials, of which the phase transformation temperature was deliberately adjusted via the chemical composition. The transformation behaviour of these martensitic Low Transformation Temperature (LTT-) filler materials shows direct effects on the local residual stresses in the weld and the HAZ. These effects can purposefully be exploited to counteract the thermally induced shrinkage of the material and to produce significant compressive residual stresses in the weld. Comparative welding experiments were carried out on 690 MPa high-strength base materials using various LTT-filler materials. High energy synchrotron radiation was used for residual stress measurement. Particularly the use of high energy synchrotron radiation makes it possible to detect the residual stress condition fast without destruction of material. Thereby, residual stress depth gradients can be determined simultaneously without removing material. In steel, gradients of up to 150 µm can be resolved in such a way. Furthermore, the application of high energy radiation permits determination of residual stresses of any available residual austenite contents. Results show significant dependence of transformation temperatures on the resulting residual stress level and distribution.
Novel approaches of tunable devices for millimeter wave applications based on liquid crystal (LC) are presented. In the first part of the paper, a novel concept of a tunable LC phase shifter realized in Low Temperature Cofired Ceramics technology is shown while the second part of the paper deals with a tunable high-gain antenna based on an LC tunable reflectarray. The reflectarray features continuously beam scanning in between ±25°. Also first investigations on radiation hardness of LCs are carried out, indicating that LCs might be suitable for space applications.
Aflatoxins, a group of structurally related mycotoxins, are well known for their
toxic and carcinogenic effects in humans and animals. Aflatoxin derivatives and protein
conjugates are needed for diverse analytical applications. This work describes a reliable
and fast synthesis of novel aflatoxin derivatives, purification by preparative HPLC and
characterisation by ESI-MS and one- and two-dimensional NMR. Novel aflatoxin bovine
serum albumin conjugates were prepared and characterised by UV absorption and
MALDI-MS. These aflatoxin protein conjugates are potentially interesting as immunogens
for the generation of aflatoxin selective antibodies with novel specificities.
Neben dem Stammgelände in Berlin Zehlendorf-Steglitz,
besitzt die Bundesanstalt für Materialforschung und -prüfung
(BAM) seit Mitte der 90ziger Jahre noch weitere Liegenschaften
in und bei Berlin. Zweiggelände befinden sich in Berlin,
in Zehlendorf-Steglitz und im Wissenschaftspark (WISTA) in
Adlershof.
Von besonderer Bedeutung ist das 12 km2 große Freiversuchsgelände
mit einem Sprengplatz von 400 m Durchmesser
für Brand- und Explosionsversuche bis 150 kg TNT
in Horstwalde, das ca. 50 km südlich von Berlin entfernt ist.
Die BAM ist als Benannte Stelle im Rahmen der europäischen
Richtlinien 97/23/EG über Druckgeräte (PED) [1] und
1999/36/EG über ortsbewegliche Druckgeräte (TPED) [2] bei
der Zertifizierung von Ausrüstungsteilen für Druckgefäße (PED
und TPED), Baugruppen (PED) und der Neubewertung von
Baumustern (TPED) tätig. In diesem Beitrag wird die Zertifizierung
einschließlich der dabei gewonnenen Erfahrungen
und in der Praxis auftretenden Problemen auf Seiten der
Hersteller und Benannten Stellen bei der Zertifizierung nach
diesen europäischen Richtlinien vorgestellt. Die wesentlichen
Probleme ergeben sich aus der Zuordnung der Druckgeräte
zu entsprechenden Kategorien innerhalb der Richtlinien und
aus der Überschneidung mit anderen europäischen und
nationalen Richtlinien.