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Eingeladener Vortrag
- nein (1101)
Dieses Dokument fasst den Projekfortschritt des BAM-Projektes "Ermittlung geeigneter Wärmeführungen zur Wasserstoffreduktion beim Schweißen höherfester Feinkornbaustähle mit modifiziertem Sprühlichtbogen" im Rahmen des Fachausschusses 1 "Schweißmetallurgie & Werkstoffverhalten" des DVS e. V. zusammen.
The vessel wall response shows a good agreement between the numerical predictions of and experimental data using the limit load approach. Further work is continuing to understand the thermohydraulic response and the boundary conditions for material modelling. As shown in figure 2 there was one BLEVE of a bare tank containing a PRV, highlighting the risk of serious consequences if models are inaccurate. The behavior of partly coated tanks were similar to the bare tank.
Um den wachsenden Anforderungen nach Leichtbau und Ressourceneffizienz im Kran-, Nutzfahrzeug- und Brückenbau gerecht zu werden, kommen in diesen Industriebranchen vermehrt hochfeste Feinkornbaustähle mit Streckgrenzen von mehr als 690 MPa zum Einsatz. Allerdings erfordern diese Stähle bei der schweißtechnischen Verarbeitung äußerste Sorgfalt, weil gerade die Sensibilität gegenüber einer Degradation der mechanischen Eigenschaften, durch den im Lichtbogen aufgenommenen Wasserstoff, mit steigender Festigkeit signifikant zunimmt und zur wasserstoffunterstützten Kaltrissbildung führen kann. In diesem Vortrag werden Ergebnisse vorgestellt, die den Einfluss von Kontaktrohrabstand, Drahtvorschub sowie Schweißspannung auf den Wasserstoffeintrag in Ein- und Mehrlagenschweißungen aus hochfestem Feinkornbaustahl zeigen. Dabei wird der konventionelle Lichtbogen mit dem modernen modifizierten Sprühlichtbogen verglichen. Ziel ist es, durch geeignete Wärmeführungen die Wasserstoffkonzentration in Schweißverbindungen zu reduzieren, um somit die Gefahr einer wasserstoffunterstützten Kaltrissbildung zu minimieren.
In den letzten Jahren gab es bei Ventilen zahlreiche technische Weiterentwicklungen, die einerseits zusätzliche Funktionen wie Strömungsbegrenzungs-, Druckregel- und Restdruckfunktion andererseits auch eine immer kompaktere Bauweise betrafen. Diese sogenannten VIPR (Valve with Integrated Pressure Regulator) werden immer häufiger, insbesondere im medizinischen Bereich, eingesetzt. Dies hat leider auch zu einer Zunahme von Ausbränden in Zusammenhang beim Einsatz mit hoch verdichtetem Sauerstoff geführt. Eine mögliche Ursache hierfür können Sauerstoffdruckstöße beim Öffnen der VIPR in Kombination mit mechanischen Bewegungen von Bauteilen im Inneren sein. Auch die Verwendung von für diesen speziellen Fall ungeeigneten Dichtmaterialien und Gleitmittel erscheint als Ursache für die Ausbrände möglich. Allerdings ist es ebenfalls denkbar, dass beim Betrieb der VIPR, z.B. bei Reinigungs- und Desinfektionsarbeiten, organische Stoffe in die VIPR und Anschlüsse gelangen und so die Ausbrände verursachen.
Um konstruktions- und bauseitige Ursachen sicher auszuschließen, schlägt die BAM vor, eine neuartige Lebensdauerprüfung mit verdichtetem Sauerstoff für VIPR zu entwickeln und später in Normen zu überführen. Bei der zzt. üblichen Lebensdauerprüfung, die mit Luft bzw. mit Stickstoff durchgeführt wird, werden die VIPR mit einer vorgegebenen Anzahl von Öffnungs- und Schließvorgängen unter Last geprüft. Diese Prüfung hat sich durchaus bewährt, berücksichtigt aber nicht die Besonderheiten des Reaktionsverhaltens der Dichtungselemente und der eingesetzten Materialien mit Sauerstoff.
Gegenstand des Vorhabens ist es, VIPR auf einem „Sauerstoff-Lebensdauerprüfstand“ mit Sauerstoff unter hohem Druck zu untersuchen und ein Prüfverfahren zur sicherheitstechnischen Bewertung von VIPR für Sauerstoff zu entwickeln.
Neben der systematischen Untersuchung des sauerstoffspezifischen Einflusses auf die eingesetzten Dichtungen und Gleitmittel soll auch eine sicherheitstechnische Bewertung der VIPR vorgenommen werden. Dabei sollen sowohl industrielle/technische VIPR (gemäß EN ISO 22435) wie auch VIPR für medizinische Anwendungen (gemäß EN ISO 10524-3) untersucht werden. Im Ergebnis soll die Eignung des neuartigen Prüfverfahrens für die sicherheitstechnische Bewertung von VIPR festgestellt werden.
For how trivial or provocative it can sound, the best neutron spectrometer in the world does not produce science by itself. By definition of Materials Science, neutron scattering data on engineering materials must be used as a tool to understand, and even tailor, materials performance. In order for this to happen, it is clear that neutron data need to be acquired under the most relevant condition possible, coupled to other experimental techniques, and capitalized by means of proper simulations and data analysis.
In fact, access to neutron sources is not routine. Consequently, it is imperative to search ways to make neutron data rentable for the material science and industrial research community.
In this presentation, and based on the example of Ceramic Diesel Particulate Filters and Aluminum Matrix Composites, we will show a couple of strategies to combine neutron data with other experiments, and with theoretical models. Their combination allows raising the value of experiments from data production to problem-solving. Obviously, these are only a few among the many combinations possible to help improving materials properties, performance, and safety.
Die BAM-Liste - Anforderungen an Tanks für die Beförderung gefährlicher Güter – mit den Beständigkeitsbewertungen metallischer und polymerer Werkstoffe ist Grundlage für die stoffbezogenen Baumusterzulassungen für Tankcontainer und ortsbewegliche Tanks zur Beförderung gefährlicher Güter durch die BAM seit der Herausgabe der 1. Auflage 1989. Diese Beständigkeitsbewertungen werden nicht nur bundesweit, sondern weltweit als Erkenntnisquelle genutzt. Für die Zulassung von Kesselwagen und Tankfahrzeugen werden diese Daten auch herangezogen. Die Werkstoffbeständigkeitsdaten und der damit verbundene Informationsservice der BAM haben mit Sicherheit dazu beigetragen, Leckagen von Tanks aufgrund des Einsatzes von Tanks/Kesselwagen aus einem gegenüber dem Füllgut unbeständigem Tankwerkstoff oder Dichtungswerkstoff zu vermeiden.
Interlaboratory comparison: optical property classification of carbon-based films by ellipsometry
(2017)
The paper addresses the “INTERLABORATORY COMPARISON: OPTICAL PROPERTY CLASSIFICATION OF CARBON-BASED FILMS BY ELLIPSOMETRY” and the following points are discussed in more detail: Established classification for mechanical properties, Complementary classification for optical properties, Ellipsometry for determination of optical constants n-k plane as material fingerprint, Samples, participants & set-ups (samples: Japan, participants: Japan, Germany, France, set-ups: Japan, Germany, USA) and Results of interlaboratory comparison: thickness, n & k.
Easy to handle and stretchable polymer optical fibres for sensor applications
Basic idea of stimulated Brillouin scattering
Brillouin threshold for PMMA-POF and PFGI-POF in comparison
Sensorial behavior of Brillouin scattering in PFGI-POF and silica SMF
Basics and classification of distributed Brillouin sensing methods
Basic idea of dynamic Brillouin sensing
Ein neuer Ansatz bei elektrochemischen Korrosionsuntersuchungen kann durch den Einsatz von gelartigen Elektrolyten als Alternative zu wässrigen Prüfelektrolyten beschritten werden. Gelartige Elektrolyte ermöglichen minimalinvasive Untersuchungen an natürlich gebildeten Zinkdeckschichten. Dadurch können korrosionsrelevante Kennwerte ermittelt werden, die Aussagen zur Deckschichtbildung und zur Stabilität der gebildeten Deckschichten unter verschiedenen klimatischen Bedingungen erlauben. In diesem Beitrag wird anhand verschiedener Deckschichtzustände an Zink der Mehrwert von Untersuchungen mit gelartigen Elektrolyten für die Korrosionsforschung verdeutlicht.
Für den schadensfreien Einsatz passiver, metallischer Werkstoffe muss sich die Passivschicht vollständig ausbilden können und die Repassivierung von Defektstellen unter den Einsatzbedingungen muss möglich sein. Dabei müssen folgende Randbedingungen beachtet werden:
- glatte, blanke, saubere Oberfläche
- Grenzen der Beständigkeit bzgl. pH-Wert und Potential
- Elementverteilung, Ausscheidungen, Verformungen
- chemische Nachbehandlung bzw. Konditionierung
- geeignete Werkstoffauswahl bzw. Legierungszusammensetzung
- unplanmäßige Betriebszustände und Störungen
- Ausbildung von Bimetallelementen
In-situ ED-XRD und Radiographie während eines Zugversuchs an wasserstoffbeladenem Supermartensit
(2017)
Die Ergebnisse von in-situ Experimenten am Berliner Elektronenspeicherring (BESSY II) werden vorgestellt. Es wurden Zugversuche an wasserstoffbeladenen und wasserstofffreien supermartensitischen Proben durchgeführt und Diffraktionsspektren und radiographische Bilder aufgenommen. Die energiedispersive Röntgendiffraktion ermöglichte dabei die dehnungsinduzierte Phasenumwandlung von Restaustenit zu Martensit in-situ zu beobachten. Die Radiographiebilder der zerreisenden Probe gaben Einblicke in das Bruchverhalten in Abhängigkeit vom Wasserstoffgehalt des Supermartensits.
Im deutschen Bundesautobahnnetz treten vor allem an den vor 2005 errichteten Betonfahrbahndecken vermehrt Schäden auf, die mit einer AKR in Verbindung gebracht werden. Sie äußern sich zunächst in einer Dunkelfärbung in den Fugenbereichen der Betonfahrbahndecke. Oft wird diese Erscheinung von einer von der Fuge ausgehenden horizontalen Rissbildung parallel zur Fahrbahnoberfläche begleitet. Durch den Einsatz der NMR-Technik konnte erstmals zerstörungsfrei der erhöhte Feuchtegehalt in der Betonrandzone als Ursache für diese Erscheinung nachgewiesen werden. Zusätzlich durchgeführte Radaruntersuchungen und Darr-Wäge-Versuche zeigten, dass die erhöhte Durchfeuchtung in der Betonrandzone in der Regel den gesamten Fahrbahnquerschnitt erfasst. Weiterhin wurde aufgezeigt, dass vor allem die akustischen Verfahren eine zerstörungsfreie Detektion der von der Fuge ausgehenden lateralen Ausdehnung der oberen Rissebene in die Fahrbahnplatte ermöglichen. Im Gegensatz zum Impakt-Echo-Verfahren erlaubt das Ultraschall-Echo-Verfahren zusätzlich die Ermittlung der Tiefenlage der oberen Rissebene. Es wird eine weitere Ertüchtigung der akustischen Verfahren für die Strukturaufklärung in Betonfahrbahndecken angeregt.
Nanoscience, SAXS and you
(2017)
The reinforcement of concrete with polymer fibers provides resistance to crack formation. The orientation distribution of these fibers has a significant influence on the mechanical behavior of the material. To optimize material performance, micromechanical models that are capable of making accurate predictions of the mechanical behavior of composite materials are needed. These models must be calibrated using experimental results from microstructural characterization. For the fiber orientation distribution analysis in the present study, computed tomography (CT) data were used to evaluate the properties of a fiber-reinforced cement mortar. The results have indicated that the fibers in this material have highly anisotropic orientation characteristics and that there is a clear tendency for the polymer fibers to agglomerate during mixing and casting. The incorporation of this experimental data into micromechanical models will increase the accuracy of those models for material simulation and optimization.
Shock tube systems are non-electric explosive fuses employed in blasting and demolition applications to trigger the detonation of explosive charges. Their working principle is based on the explosive reaction of a fine powder on the tubing´s inner surface, generating a percussive wave travelling at a velocity of 2,100 m/s along the length of the tube, without destroying it. One of the key aspects of the manufacturing process of these shock tubes is the size and morphology of the explosive powder grains and their distribution on the inner wall of the tube, in order to propagate the shockwave efficiently and reliably. For the first time, synchrotron X-ray computed tomography has been used to characterize non-destructively the explosive powder grains, typically Al/HMX between 10 and 20 μm in size, in terms of morphology and 3D distribution but also to characterise the presence and location of defects within the shock tube walls.
Der Vortrag gibt einen Überblick zu aktuellen Projektaktivitäten im BAM-Fachbereich 6.4 Technologien mit Nanowerkstoffen. Der Einsatz von Femtosekunden-Laserpulsen zur Mikro- und Nanostrukturierung, für Prozessschritte in der Photovoltaik und zur Reinigung und Dekontamination von Oberflächen wird beschrieben. Darüber hinaus werden Laser-Zerstörschwellenmessungen erläutert.
Auch in den letzten Jahren wurden bei Ventilen immer wieder Ausbrände in Zusammenhang beim Einsatz mit hoch verdichtetem Sauerstoff festgestellt. Neben diesbezüglichen Anfragen durch das Bundesinstitut für Arzneimittel und Medizinprodukte (BfArM) wandten sich Hersteller und Anwender von solcher Ventile auch direkt an die BAM. Häufig scheinen ungeeignete Dichtmaterialien und Gleitmittel die Ursache für die Ausbrände zu sein. Allerdings ist es ebenfalls denkbar, dass bei der Handhabung der Ventile, z.B. bei Reinigungs- und Desinfektionsarbeiten, organische Stoffe in die Ventile und Anschlüsse gelangen und so die Ausbrände verursachen könnten. Auch eine fehlerhafte Handhabung an sich ist als mögliche Ursache möglich.
Für eine systematische Untersuchung dieses Sachverhalts hat die BAM einen neuartigen Lebensdauerprüfstand entwickelt, der die Ventile mit hochverdichtetem Sauerstoff prüft. Die zzt. übliche Lebensdauerprüfung nach ISO 10297:2014 wird mit Luft bzw. mit Stickstoff durchgeführt und berücksichtigt somit nicht die Besonderheiten des Reaktionsverhaltens der Dichtungselemente und der eingesetzten Materialien mit dem Sauerstoff.
Bei den Untersuchungen von Sauerstoff-Gasflaschenventilen im Rahmen eines inzwischen erfolgreich abgeschlossenen TNS-Vorhabens (TNS: Transfer von Forschungs- und Entwicklungsergebnissen durch Normung und Standardisierung) hat sich der Sauerstoff-Lebensdauerprüfstand bewährt. Es konnte aufgezeigt werden, dass die Dichtungsmaterialien und Gleitmittel bei den Prüfungen mit Sauerstoff anders und stärker belastet werden als bei den entsprechenden Prüfungen mit Luft. Insgesamt gab es bei Lebensdauerprüfungen mit Sauerstoff drei Prüfabbrüche und einen Ausbrand, die gleichen Ventiltypen bestanden aber die entsprechenden Lebensdauerprüfungen mit Luft.
Gegenstand eines geplanten Vorhabens ist es, VIPR (Valve with integrated pressure regulator) u.a. Lebensdauerprüfungen mit Sauerstoff zu unterziehen und die Ergebnisse mit denen aus den entsprechenden Lebensdauerprüfungen mit Luft zu vergleichen. Im ersten Schritt sollen dabei VIPR für medizinische Anwendungen (gemäß EN ISO 10524-3) untersucht werden. Im Rahmen dieses Vorhabens sollen auch bereits die Anforderungen der aktuellen DIS/ISO 10524-3 an die Sauerstoff-Druckstoßprüfung sowohl über den Eingang wie auch über den Füllanschluss untersucht werden. Die Ergebnisse und Erkenntnissen sollen dann über Gremientätigkeiten vorgestellt werden und so möglichst Einzug in die nächsten Revisionen der Standards finden.
Photoluminescence techniques are amongst the most widely used tools in the life sciences, with new and exciting applications in medical diagnostics and molecular imaging continuously emerging. Advantages include their comparative ease of use, unique sensitivity, non-invasive character, and potential for multiplexing, remote sensing, and miniaturization. General drawbacks are, however, signals, that contain unwanted wavelength- and polarization contributions from instrument-dependent effects, which are also time-dependent due to aging of instrument-components, and difficulties to measure absolute fluorescence intensities. Moreover, scattering systems require special measurement geometries and the interest in new optical reporters with emission > 1000 nm strategies for reliable measurements in the second diagnostic for the comparison of material performance and the rational design of new fluorophores with improved properties.
Here, we present strategies to versatile method-adaptable liquid and solid fluorescence standards for different fluorescence parameters including traceable instrument calibration procedures and the design of integrating sphere setups for the absolute measurement of emission spectra and quantum yields in the wavelength region of 350 to 1600 nm. Examples are multi-emitter glasses, spectral fluorescence standards, and quantum yield standards for the UV/vis/NIR
Lanthanide-doped up-converting nanoparticles (UCNPs) are promising reporters for medical diagnostics and bioimaging, which are excited in the near infrared (NIR) by multiphoton absorption processes, and show multiple narrow emission bands in the visible (vis) and NIR, long luminescence lifetimes in the μs range, and excellent photostability. Current limitations present their relative low absorption cross sections and low fluorescence efficiencies, with the latter being affected by particle size, surface chemistry, and microenvironment, particularly water.
Here, we present results from systematic studies of the excitation power density dependent upconversion luminescence spectra, intensities/intensity ratios of the individual emission bands, slope factors, and quantum yields of UCNPs of varying size, dopant concentration, and surface chemistry in different microenvironments as well as the up- and downconversion luminescence decay kinetics of the different emission bands. Moreover, first studies of the energy transfer from UCNPs to surface-bound organic dyes acting as fluorescence acceptors are shown. Based upon these measurements, fluorescence deactivation channels are identified and spectroscopic parameters for the screening of material performance are derived.
Lanthanide-doped up-converting nanoparticles (UCNPs) are promising reporters for medical diagnostics and bioimaging. Current limitations present their relative low absorption cross sections and low fluorescence efficiencies, with the latter being affected by particle size, surface chemistry, and microenvironment, particularly water.
Here, we present results from systematic studies of the excitation power density dependent upconversion luminescence spectra, intensities/intensity ratios of the individual emission bands, slope factors, and quantum yields of UCNPs of varying size, dopant concentration, and surface chemistry in different microenvironments as well as the up- and downconversion luminescence decay kinetics of the different emission bands. Moreover, first studies of the energy transfer from UCNPs to surface-bound organic dyes acting as fluorescence acceptors are shown. Based upon these measurements, fluorescence deactivation channels are identified and spectroscopic parameters for the screening of material performance are derived.
Bestehen optische Anforderungen sind in maritimer Atmosphäre für nichtrostende Stähle e-polierte und blank geglühte Oberflächenausführungen zu bevorzugen. Bei vollständiger Freibewitterung in maritimer Atmosphäre ohne nennenswerte Luftverunreinigungen ist das Korrosionsrisiko für fortschreitende örtliche Korrosion gering, wenn die Wirksumme mindestens einen Wert von 23 erreicht. Eine zu Beginn der Auslagerung häufig beobachtete geringfügige, oberflächige Lochkorrosion kommt in der Regel nach 1-2 Jahren vollständig zum Stillstand. Konstruktive Spalte, wie z.B. im Bereich von Befestigungsmitteln, die der freien Bewitterung ausgesetzt sind, haben eine geringere Korrosionsneigung als gleiche Spaltanordnungen, die vor direkter Bewitterung geschützt sind. Nichtrostende Duplexwerkstoffe mit Wirksummen ab 25 zeigen in maritimer Atmosphäre ein sehr gutes Korrosionsverhalten. Über einen Beobachtungszeitraum von 5 Jahren konnte im Vergleich zu klassischen Austeniten kein erhöhtes Risiko bzgl. Spaltkorrosion festgestellt werden. Mit Hilfe elektrochemischer Untersuchungen kann das Korrosionsverhalten auch unter atmosphärischen Bedingungen gut eingeschätzt werden. So besteht nur ein sehr geringes Korrosionsrisiko, wenn in einer Prüflösung mit 3 g/l Chlorid mit einem pH-Wert von 4,5 das Lochkorrosionspotential oberhalb von 400 mV (NHE) liegt. Mittels elektrochemischer Messungen kann ein abweichendes Korrosionsverhalten unterschiedlicher Chargen des gleichen Werkstoffes, z.B. durch Verunreinigungen oder Ausscheidungen, zuverlässig ermittelt werden.
Der Vortrag widmet sich der Validierung der Verbundfestigkeit von optischen Schicht-/Substrat-systemen mittels Zentrifugentechnologie und diskutiert Versagensbilder und gemessene Werte der Verbundfestigkeit ausgewählter feinoptischer bzw. ophtalmischer Schichten in Abhängigkeit von den plasto-elastischen Eigenschaften und der Dicke der Substrate.
Bei neueren Verfahren zur Biogasgewinnung wird zusätzlich Wasserstoff in den Fermenter eingespeist, um den Methananteil im Biogas zu erhöhen. Dieses Verfahren bewirkt neben der CO2-Vermeidung eine Erhöhung des Brennwerts und der Qualität des Biogases. Zudem kann dafür, ähnlich wie bei der Einspeisung von Wasserstoff in das Erdgasnetz, Elektrolysewasserstoff aus Überschüssen von Wind- und Solarstrom verwendet werden (Power-to-Gas). Im Poster werden die sicherheitstechnischen Kenngrößen für den Explosionsschutz bei Prozessgasen dargestellt und diskutiert.
Im Poster werden die wichtigsten sicherheitstechnischen Kenngrößen von Gasen für den Explosionsschutz dargestellt. Es wird gezeigt, wie mit Hilfe von Dreistoff-Diagrammen (Explosionsdiagrammen) die Explosionsgrenzen, die Entzündbarkeit und die Sauerstoffgrenzkonzentration von Gemischen aus Brenn- und Inertgasen bestimmt werden. Weiterhin wird eine Zuordnung der Kenngrößen zu den gebräuchlichen Schutzmaßnahmen vorgenommen.
A laser induced breakdown spectroscopy (LIBS) system was combined with the Gas Tungsten Arc (TIG) Welding process for the in situ monitoring of chemical compositions in austenitic stainless steels during welding. The purpose of this project is to develop a prototype of an online chemical composition control system for welding applications. One of the use cases of this new LIBS-based measurement system can be the controlling of potentially dangerous emissions during the welding process in order to improve the working safety conditions.
Synchrotron Radiation with its high intensity and the opportunity to tune the wavelength offers unique possibilities to investigate real catalysts, even under industry-like conditions.
A good example is a XAFS study performed at supported Ni catalysts used for the dimerization of butene at elevated temperature and pressure. Another example are investigations at titania supported Pd based catalyst elucidating the role of co-components (e.g. Sb, Co, Mn and Au) which are necessary to get the desired promising performance in the gas phase acetoxylation of toluene to benzyl acetate, an environmentally benign alternative for the conventional process using chlorine.
Furthermore, investigations about the redox properties of different Cu catalysts will be presented. It could be shown that the redox properties of Cu have a great impact on the performance of such catalysts, not only in some gas phase reactions, but also in photocatalytic applications, e.g. water splitting.
Additive Manufacturing by Selective Laser Melting (SLM) offers ample scope for producing geometrically complex parts as compared to the traditional subtractive manufacturing strategies. However, the residual stresses (RS) developed during the processing can reduce the load bearing capacity as well as induce unwanted distortion, limiting the application of SLM parts. In the present work, residual stresses in additivly manufactured IN718 part were analised by means of neutron diffraction and synchrotron X-ray diffraction.
The work aims at addressing the modelling and implementation of criteria for multiple crack propagation, including interaction and coalescence, for a more reliable fracture mechanics-based prediction of stress-life curves for weldments.
A large experimental work is presented in which micro-cracks have been made visible by heat-tinting at successive stages of fatigue life of the welded specimens. Here the correlation between the number of initiation sites and the applied stress level has been also investigated.
The criteria have been implemented in in-house software, which allows multiple fatigue crack propagation, and validated against selected experimental tests. The results have shown that the modelling of multiple crack propagation and interaction is crucial for the prediction of the fatigue strength of weldments, both in finite and infinite life regime.
Faser-Kunststoff-Verbunde werden zunehmend in der Luft- und Raumfahrt, der Automobil- und Windenergieindustrie eingesetzt. Die hier entwickelten Bauteile sind oft nicht nur multiaxialen mechanischen Belastungen, sondern auch hohen klimatischen Beanspruchungen ausgesetzt. Einsatztemperaturen zwischen -60°C und 100°C bei 10-90% relativer Feuchte sind keine Seltenheit, in der Raumfahrt sind die thermischen Belastungen sogar noch extremer. Die Auswirkungen einer Wechselwirkung extremer klimatischer Beanspruchungen mit multiaxialen mechanischen Belastungen wurden bisher kaum betrachtet. Das Ziel des Projektes ist die Untersuchung des Ermüdungsverhaltens der Faser-Kunststoff-Verbunde in Abhängigkeit von multiaxialer mechanischer Belastung, Temperatur und Feuchte. Dazu werden umfangreiche experimentelle Untersuchungen an Flach- und Rohrproben sowie numerische und analytische Berechnungen durchgeführt.
Für die Durchführung der Experimente werden zunächst Glasfaser-Preforms in einem an der BAM entwickelten Haspelverfahren ohne nominelle Ondulation hergestellt. Aus diesen Preforms werden anschließend in einem vakuumunterstützten Resin Transfer Molding (RTM)-Prozess die GFK-Probekörper gefertigt.
Bisher wurden die thermoelastischen Eigenschaften und die Festigkeiten des Faser-Kunststoff-Verbundes und der Matrix mit Zug- und Druckversuchen unter paralleler Temperaturlast im Bereich von -60°C bis +80°C ermittelt. Auf der Basis eines Konzeptes zur Berechnung der Matrixbeanspruchung wurde ein Modell zur Bestimmung des Schädigungsbeginns von Laminaten unter quasistatischer thermomechanischer Belastung weiterentwickelt und experimentell validiert.
Im weiteren Verlauf des Projekts wird das Verhalten von Glasfaser-Kunststoff-Verbunden unter schwingender Belastung und paralleler Temperaturlast untersucht. Hier wurden bereits Experimente bei Raumtemperatur durchgeführt. Mit dem Verfahren der Grauwertanalyse ist es dabei möglich, in-situ die Schädigung des Werkstoffs zu messen. Des Weiteren wird das Verhalten von Faser-Kunststoff-Verbunden unter zyklischer Temperaturlast ohne mechanische Belastung untersucht. Auch hier zeigen sich bereits nach wenigen Lastwechseln erste Zwischenfaserbrüche.
The German nuclear waste management strategy consists of dry interim storage of spent fuel inside dual purpose casks and its subsequent direct final disposal in a deep geological repository. Interim storage is limited to 40 years so far, but will have to be extended until repository site selection and operation is concluded, potentially up to 100 years. In this context, research on the long term performance of safety relevant cask components and fuel rod integrity during such extended periods of time is of outmost importance. The barrier function of the fuel cladding depends on its integrity under operational and accidental conditions along with storage and subsequent transportation and is mainly affected over time by altering of the cladding microstructure and by thermo-mechanical conditions during reactor operation and subsequent wet and dry storage.
This paper focuses on failure mechanisms regarding cladding embrittlement caused by physical phenomena concerning hydrogen dissolution and precipitation of hydrides in the zirconium matrix. Within this context, potential cladding integrity issues under extended interim storage conditions followed by transportation are emphasized.
Delayed hydride cracking (DHC) is a well-known time-dependent temperature-activated phenomenon failure mechanism of the fuel cladding during reactor operation. The phenomenon consists of hydrogen diffusion and hydride precipitation at the tip of an initial crack and the propagation of the crack to an approximate distance equal to the length of the hydride. This failure mechanism is temperature-activated phenomenon and enhances along with thermal cycling of the fuel cladding, e. g. during reactor shutdowns. DHC shows limited relevance under quasi static storage conditions with continuously lowering temperatures. However, the literature points that DHC may occur when the temperature during storage decreases to a certain level after some decades and in combination with stress concentrations in the cladding material.
When spent fuel is transferred to dry storage by vacuum drying, the cladding temperature raises up to peak temperatures of ~370°C. Under these conditions, hydrides dissolute into the zirconium matrix up to the solubility limit defined by the peak temperature and this amount of hydrogen can precipitate in a radial re-oriented fashion due to the temperature decrease during storage. Cladding materials with radially precipitated hydrides show significant embrittlement. Radially oriented hydrides are perpendicularly oriented to hoop stresses representing the most critical configuration. Brittle failure of the cladding then occurs by crack propagation through radially oriented hydrides and finally through the zirconium matrix. The susceptibility to radial hydride precipitation depends on cladding material type and microstructure, hydrogen content, pre-drying hydride distribution, irradiation conditions, and temperature and stress histories during drying and storage operations.
This paper addresses major considerations concerning spent fuel cladding embrittlement due to hydride precipitation with regard to the boundary conditions of dry spent fuel storage in Germany. Analytical, numerical, and experimental approaches are to be discussed by BAM in order to identify the specific needs for future R&D work in that area with the purpose to provide the necessary data base for proper safety demonstration and evaluation along with future extended storage licensing procedures.
The presentation explains recent administrative developments in Germany concerning nuclear waste management and adresses national and European R&D funding concepts. National and international collaboration is explained followed by the latest update on long term metal seal investigations at BAM. Finally, fuel cladding failure mechanisms during long term dry storage and related R&D initiatives at BAM are explained.
The development of low carbon cements has gained great importance over the last decades. In the effort to limit the carbon content related to its production, cement is often replaced with supplementary cementitious materials (SCMs). Commonly used SCMs such as fly ash and slag have undergone extensive research, but are currently limited in supply and availability. Among the researched SCMs, calcined clays have proven to be a suitable alternative pozzolan due to their worldwide availability and extremely low calcination temperatures when compared to clinker. This poster presents the results from an ongoing project, aimed at obtaining pozzolans, available in sufficient quantities for Portland-pozzolana cement production in Germany. The poster shows the analyses of seven brick clays from various deposits in central Germany. The chemical and mineral composition of the brick clays was evaluated through inductively coupled plasma – optical emission spectroscopy (ICP-OES), X-ray diffraction (XRD), and thermogravimetric analysis (TG/DTG). The particle size distribution (PSD) was also evaluated by laser granulometry. The results show that the brick clays contain a substantial amount of kaolinite, illite and smectite minerals, the relative proportions differing significantly between deposits. The suitable calcination temperature range of the clays is also evaluated through TG/DTG analysis to obtain the optimum degree of dehydroxylation from which the bricks clays can be suitable for use as a pozzolan.
Due to the demand of monitoring the water quality regarding emerging pollutants, such as drug residues, selective, high-throughput and multi-target analytical methods must be established. On the one hand, the influence of sewage on natural surface waters must be routinely monitored. On the other hand, estimation of removal efficiencies of pollutants, such as drug residues, is in the focus of industrial and public wastewater treatment. Immunoassays, such as ELISA, offer the possibility to be highly sensitive and selective due to the high target affine and specific recognition of antibodies to target molecules. Batch-wise processing in microtiter plates allow the necessary high-throughput, but only a single analyte can be determined within one measurement.
To overcome these disadvantages, we developed a four-plex micro-bead based flow cytometric assay, which is adaptable for the microtiter plate format. The modular and self-prepared bead support consists of polystyrene-core-silica-shell particles. While the polystyrene core is used for encoding, by introducing different amounts of fluorescent dyes, the silica-shell creates a solid-support for the immunoassay: The target analytes, three drugs, carbamazepine, diclofenac and caffeine and the f ecal marker isolithocholic acid are covalently coupled to amino-groups on the surface via NHS-chemistry. A competitive immunoassay is subsequently conducted in a simple mix-and-read procedure. Finally, we could use SAFIA to assess the influent of treated and untreated waste water on the Douro river estuary in Portugal. The results of the analysis are comparable to ELISA. However, measurements could be carried out in 25% the time of analysis.
Borosilicate glass has a wide range of technical applications due to its high chemical durability and thermal-shock resistivity. Here the effect of H2O on 16 Na2O, 10 B2O3,74 SiO2 glass is studied over a wide range of water contents from 0 to 8 wt.%. MIR spectra give evidence for the coexistence of strongly and weakly H-bonded hydrous species. Evaluation of NIR bands at 5200 cm-1 (molecular H2O), 4700 cm-1 (B-OH), and 4500 cm-1 (Si-OH) reveal that OH groups dominate up to ~6 wt.% H2O, with B-OH/Si-OH of ≈ 0.8. The incorporation of low amounts of H2O has strong impact on structure. NMR spectra of nominally dry glasses indicate a significant fraction (12 %) of 3-coordinated boron, but almost all boron is 4-coordinated after addition of 3 wt.% H2O. Raman spectra show that hydration results preferentially in transformation of Q4 to Q2 while Q3 remain unchanged, probably stabilized by bonding to BO4 tetrahedra. Viscosity measurements and differential thermal analysis give consistent results, confirming strong decrease of the glass transition temperature with addition of water from 849 K (dry) to 540 K (5 wt% H2O). An additional relaxation mechanism in hydrous glasses is inferred from dynamic mechanical analysis and is assigned to cooperative processes involving hydrous species. It is postulated that this relaxation mechanism plays an important role in crack growth kinetics.
Surface water-induced broadening of crack initiation probability of zinc aluminosilicate glasses
(2017)
The crack generation probability by Vickers indentation of glass surfaces is known to be influenced by the atmospheric conditions under which the Vickers experiment is performed [1]. However, the effect of surface water due to preparation and storage of the glass surfaces prior to the indentation is less understood. Therefore, zinc aluminosilicate glasses of perzinc, peraluminous as well as nominally NBO-free meta-aluminous composition were prepared by melt quenching. Surfaces of cut and polished specimens of these glasses were either stored for seven days under constant atmosphere (50 °C; 55% RH) or etched (HF: 20vol%; 20 min) shortly before indentation. The obtained results show a strong variation of crack initiation behavior depending on chemical composition of the glasses as well as sample preparation. All experiments were performed in dry nitrogen gas to minimize the influence of atmospheric humidity during indentation. While the regular glass surfaces exposed to humid air prior to Vickers indentation show a broad distribution of crack initiation probability, this distribution narrows down if etched glass surfaces are tested. SNMS depth profiling shows a water enriched layer at the surface (150 μm) for the non-etched and stored specimens leading to the conclusion that surface water causes broadening of the crack initiation probability of glass surfaces.
Borosilicate glass has a wide range of technical applications due to its high chemical durability and thermal-shock resistivity. Here the effect of H2O on 16 Na2O, 10 B2O3,74 SiO2 glass is studied over a wide range of water contents from 0 to 8 wt.%. MIR spectra give evidence for the coexistence of strongly and weakly H-bonded hydrous species. Evaluation of NIR bands at 5200 cm-1 (molecular H2O), 4700 cm-1 (B-OH), and 4500 cm-1 (Si-OH) reveal that OH groups dominate up to ~6 wt.% H2O, with B-OH/Si-OH of ≈ 0.8. The incorporation of low amounts of H2O has strong impact on structure. NMR spectra of nominally dry glasses indicate a significant fraction (12 %) of 3-coordinated boron, but almost all boron is 4-coordinated after addition of 3 wt.% H2O. Raman spectra show that hydration results preferentially in transformation of Q4 to Q2 while Q3 remain unchanged, probably stabilized by bonding to BO4 tetrahedra. Viscosity measurements and differential thermal analysis give consistent results, confirming strong decrease of the glass transition temperature with addition of water from 849 K (dry) to 540 K (5 wt% H2O). An additional relaxation mechanism in hydrous glasses is inferred from dynamic mechanical analysis and is assigned to cooperative processes involving hydrous species. It is postulated that this relaxation mechanism plays an important role in crack growth kinetics.
Diverse animal species consume toxins, minerals or secondary compounds as an adaptive response to pathogen infection – a process termed self-medication. Recent studies have also shown that macronutrients can play an important role in an individual’s infection response. For instance African army worm caterpillars select a diet rich in protein and low in carbohydrate upon baculovirus infection. Here we investigate whether dietary choice of macronutrients also plays a role in immunity in the omnivorous cockroach: Blatta orientalis. After challenging individual cockroaches with a common entomopathogenic soil bacterium, Pseudomonas entomophila, we conducted food-choice experiments using two artificial diets differing in their relative protein to carbohydrate ratio. We show for the first time that cockroaches are able to self-select a protein-enriched diet as a response to bacterial infection. This is driven by a sharp decline in carbohydrate intake rather than an increase in protein intake. Additionally, infected cockroaches reduced their overall nutrient intake, which is consistent with an illness-induced anorexia-like response. The feeding pattern of bacteria-challenged individuals returned to normality approx 4 days after challenge. We also investigate whether cockroach survival and hemolymph immunity are enhanced in individuals when restricted to a protein-rich vs. carbohydrate-rich diet. Overall, our findings demonstrate that macronutrient preferences follow a general pattern independent of pathogen type. Furthermore, we show that interactions between nutrition and immunity are highly conserved in evolution, highlighted by the fact that caterpillars and cockroaches diverged some 386 million years ago.
A fundamental yet seemingly contradictory aspect of biological individuals is their capacity to remain the same while changing through time. This self-regulatory ability is facilitated by a number of factors that are shared by all complex multicellular life-forms. One such essential trait is an effective immune system. Here, I use concepts of individuality and immunity to explore the blurred line between society and individual in termite “superorganisms”. I discuss our current understanding of the breadth and mechanistic underpinnings of collective immunity in termites, before going on to explore the evolution of the immune system during the transition from a cockroach-like ancestor to a fully-fledged termite society. I end by discussing the possibly crucial role played by immunity during the emergence of eusociality, and in transitions in organismal complexity generally.
The evolution and mechanistic underpinnings of termite immunity are not well understood. Given the intimate relationship between sociality and disease, this represents a major gap in understanding, particularly since termites represent the only animal group outside of Hymenoptera to have evolved such advanced forms of social living. We explore the evolution of termite immunity by conducting qualitative and quantitative transcriptomic analyses from twelve cockroach and termite species occurring along a gradient of sociality. We incorporate lineages spanning the origin of eusociality, and include species from a key transitional subsocial group: the wood roaches. Firstly, we analyze immune characteristics in the context of termite phylogeny. Here, we examine the evolution of immune traits during the transition to eusociality, and explore the extent to which immune adaptations are associated with evolutionary shifts in social complexity and ecology. Secondly, we conduct a quantitative analysis of responses to a common immune stimulus to examine the role of both sociality and caste in immunity. Here, we test the hypothesis that the evolution of division of labour – and associated increases in investment into costly altruistic (immune) traits – occurred at the expense of individual immunity in the sterile caste.
The evolution and mechanistic underpinnings of termite immunity are not well understood. Given the intimate relationship between sociality and disease, this represents a major gap in understanding, particularly since termites represent the only animal group outside of Hymenoptera to have evolved such advanced forms of social living. We explore the evolution of termite immunity by conducting qualitative and quantitative transcriptomic analyses from twelve cockroach and termite species occurring along a gradient of sociality. We incorporate lineages spanning the origin of eusociality, and include species from a key transitional subsocial group: the wood roaches. Firstly, we analyze immune characteristics in the context of termite phylogeny. Here, we examine the evolution of immune traits during the transition to eusociality, and explore the extent to which immune adaptations are associated with evolutionary shifts in social complexity and ecology. Secondly, we conduct a quantitative analysis of responses to a common immune stimulus to examine the role of both sociality and caste in immunity. Here, we test the hypothesis that the evolution of division of labour – and associated increases in investment into costly altruistic (immune) traits – occurred at the expense of individual immunity in the sterile caste.
Several Additive Manufacturing (AM) processes are based on the deposition of a powder to form a powder bed layer-by-layer, which typically has a low packing density (35-50%) and consequently hinders the ability of sintering ceramic parts to full density.
The layerwise slurry deposition (LSD) is an innovative process for the deposition of layers in AM. In the LSD, a slurry with no or small organic content is repetitively spread as thin layers on each other by means of a doctor blade. During the deposition, the ceramic particles settle to form thin layers with a high packing density (55-60%). When coupled with a printing head or with a laser, the LSD enables novel AM technologies inspired to the 3D printing or selective laser sintering, but taking advantage of having a highly dense powder-bed.
The LSD combined with inkjet binder printing (LSD-print) was applied to a submicron Al2O3 powder to produce samples which had a comparable density to uniaxially pressed samples, both in the green and in the sintered state.
The work presents the microstructure, chemical composition and mechanical properties of Inconel 686 coatings after high - temperature corrosion in environment of aggressive gases. To produce the Ni - base weld overlays the QS Nd:YAG laser beam was used. The substrates were 13Mo4-5 boilers plate steel. Ni - base alloys characterize the excellent high temperature corrosion resistance, good strength and good ability to work in aggressive environments. Applied overlays had a proper combination of the metal substrate in particular small amount of Fe. This could be achieved by the reduction of the melting of the substrate and its dissolution into the overlays. The microstructure, chemical composition of the obtained overlays were investigated by means of a light microscope, a scanning electron microscope (SEM) equipped with the EDS detector. The overlays had cellular-dendritic structure. The variations of the chemical composition (especially Mo, Ni and W ) in the interdendritic and dendritic regions were observed. The interdendritic regions were enriched during solidifications in Mo and W and had lower content of Ni.
Recent studies have shown that host-microbiota interactions can lead to dramatic changes in host phenotype. We investigate the causal drivers of microbe-associated shifts in host phenotype by examining how feeding behaviour is modulated by microbiota interactions in two omnivorous cockroaches: Blatta orientalis and Blatella germanica. We conducted food-choice experiments after challenging hosts with a common entomopathogenic soil bacterium to understand the impact of pathogens on host macronutrient preference. We find that immune challenge by a pathogenic microbe drives a sharp decline in carbohydrate intake and results in a relative increase in the ratio of protein to carbohydrate (P:C) consumed. Additionally, infected cockroaches reduce their overall nutrient intake, which is consistent with an illness-induced anorexia-like response. We show for the first time that cockroach feeding behaviour is dynamically modulated by a pathogen, and examine the influence of modified feeding behaviour on host immunity. We also investigate whether in addition to pathogens, gut commensals are causally responsible for shifts in host behavioural phenotype. Here, we conduct food-choice and immune-challenge experiments in germ-free cockroaches, which have been refaunated with gut microbiota that are experimentally adapted to variable macronutrient (P:C) diets.
The first sterile caste to evolve in termites was the soldier. While the importance of soldiers to termite society defense has long been recognized, the contribution of soldiers to other societal functions, such as colony immunity, is less well understood. We explore this issue by examining the role of soldiers in protecting nestmates against pathogen infection. Even though they are unable to engage in grooming behavior, we find that the presence of soldiers of the Darwin termite, Mastotermes darwiniensis, significantly improves the survival of nestmates following entomopathogenic infection. We also show that the copious exocrine oral secretions produced by Darwin termite soldiers contain a high concentration of proteins involved in digestion, chemical biosynthesis, and immunity. The oral secretions produced by soldiers are sufficient to protect nestmates against infection, and they have potent inhibitory activity against a broad spectrum of microbes. Our findings support the view that soldiers may play an important role in colony immunity, and broaden our understanding of the possible function of soldiers during the origin of soldier-first societies.
The first sterile caste to evolve in termites was the soldier. While the importance of soldiers to termite society defense has long been recognized, the contribution of soldiers to other societal functions, such as colony immunity, is less well understood. We explore this issue by examining the role of soldiers in protecting nestmates against pathogen infection. Even though they are unable to engage in grooming behavior, we find that the presence of soldiers of the Darwin termite, Mastotermes darwiniensis, significantly improves the survival of nestmates following entomopathogenic infection. We also show that the copious exocrine oral secretions produced by Darwin termite soldiers contain a high concentration of proteins involved in digestion, chemical biosynthesis, and immunity. The oral secretions produced by soldiers are sufficient to protect nestmates against infection, and they have potent inhibitory activity against a broad spectrum of microbes. Our findings support the view that soldiers may play an important role in colony immunity, and broaden our understanding of the possible function of soldiers during the origin of soldier-first societies.
Recent studies have shown that host-microbiota interactions can lead to dramatic changes in host phenotype. We investigate the causal drivers of microbe-associated shifts in host phenotype by examining how feeding behaviour is modulated by microbiota interactions in two omnivorous cockroaches: Blatta orientalis and Blatella germanica. We conducted food-choice experiments after challenging hosts with a common entomopathogenic soil bacterium to understand the impact of pathogens on host macronutrient preference. We find that immune challenge by a pathogenic microbe drives a sharp decline in carbohydrate intake and results in a relative increase in the ratio of protein to carbohydrate (P:C) consumed. Additionally, infected cockroaches reduce their Overall nutrient intake, which is consistent with an illness-induced anorexia-like response. We show for the first time that cockroach feeding behaviour is dynamically modulated by a pathogen, and examine the influence of modified feeding behaviour on host immunity. We also investigate whether in Addition to pathogens, gut commensals are causally responsible for shifts in host behavioural phenotype. Here, we conduct food-choice and immune-challenge experiments in germ-free cockroaches, which have been refaunated with gut microbiota that are experimentally adapted to variable macronutrient (P:C) diets.
Effective immunity is essential for maintaining insect society integrity but the mechanisms that connect immunity at the level of the individual to the level of society are poorly understood. Here, we begin to resolve this issue by addressing the interaction between individual immunity and caste identity in the termite Neotermes castaneus. We characterize the transcriptomic responses of different castes to a general immune challenge by sequencing mRNAs from false workers, soldiers and reproductive following injection with a cocktail of heat-killed pathogens. We found many more genes to be differentially regulated in reproductives (1420 and 398 genes down- and upregulated respectively) than soldiers (90 and 108 genes) or false workers (135 and 71 genes). We go on to conduct a quantitative analysis of the specific changes to immune regulation across the castes following pathogen exposure, before discussing the implications of these findings for our understanding of the evolution of immunity in eusocial termites.
Differentiation of immune response with castes in termites by de novo transcriptome sequencing
(2017)
Eusociality is one major evolutionary transitions, during which the division of labor is considered as the hallmark feature. This character of evolution, also interpreted as task specialization, is associated with multiple morphological, physiological and behavioral adaptations required for brood care, foraging, and defense. With these adaptations which ultimately cause the formation of castes in insect sociality (mostly in termites, ants, some bees and wasps), while whether immune system is related to eusociality in termites is rare understood. We hypothesis that immune system in termite sociality had also differentiation along with the formation of castes. We address this issue by exploring the immune responses of different castes with de novo transcriptome sequencing. After injection with cocktail of heat-killed pathogens (Pseudomonas entomophila, Bacillus thuringiensis, Saccharomyces cerevisiae), the mRNAs from false workers, soldiers and reproductive of Neotermes canstaneus were sequenced. We found much more genes are regulated (1420 genes downregulated and 398 genes upregulated) in reproductives compared to soldiers (90 genes downregulated and 108 genes upregulated) and false workers (135 genes downregulated and 71 genes upregulated). In these upregulated genes, reproductives had 54 same genes as soldiers, while only 7 same genes as workers which almost is same number between soldiers and workers. In the downregulated genes, reproductives shared 50 and 41 same genes as soldiers
and workers, respectively. Besides, soldiers and workers had 29 same downregulated genes. From these findings, it is indicated that the immune system differentiates with division of labor during eusociality in termites.
The evolution and mechanistic underpinnings of termite immunity are not well understood. Given the intimate relationship between sociality and disease, this represents a major gap in understanding, particularly since termites represent the only animal group outside of Hymenoptera to have evolved such advanced forms of social living. We explore the evolution of termite immunity by conducting qualitative and quantitative transcriptomic analyses from twelve cockroach and termite species occurring along a gradient of sociality. We incorporate lineages spanning the origin of eusociality, and include species from a key transitional subsocial group: the wood roaches. Firstly, we analyze immune characteristics in the context of termite phylogeny. Here, we examine the evolution of immune traits during the transition to eusociality, and explore the extent to which immune adaptations are associated with evolutionary shifts in social complexity and ecology. Secondly, we conduct a quantitative analysis of responses to a common immune stimulus to examine the role of both sociality and caste in immunity. Here, we test the hypothesis that the evolution of division of labour – and associated increases in investment into costly altruistic (immune) traits – occurred at the expense of individual immunity in the sterile caste.
The microstructure of weld overlay Ni - base alloy deposited on carbon steel by laser QS-Nd:YAG
(2017)
Ni- base alloys are used as a one of the most important coating material and can be applied in a different environments and elements of devices having various applications. To protect the surface of the material from aggressive gases at high temperature, there are use different kinds of the Ni- base alloys. One of such alloy is Ni-Cr-Mo-W called commercial Inconel 686. This alloy based on NiCr22Mo9Nb (Inconel 625), in which content of molybdenum increased and niobium was replaced with the addition of tungsten, in order to counteract the strong segregation in the microstructure, which results in homogeneity of the chemical composition of the structure. Inconel 686 is also characterized by greater resistance to high temperature corrosion and heat resistance than Inconel 625. The Inconel 686 alloy was deposited on 13CrMo4-5 steel by laser QS - Nd:YAG. In the poster the microstructure (SEM) and chemical composition (EDS) of obtained weld overlays were investigated.
185 cracks were initiated in a soda-lime-silica glass by Vickers indentation and grown under controlled dry nitrogen atmosphere. Direct observation of subcritical crack growth (SCCG) upon indentation was performed using a video camera with an image acquisition rate of 3 ms. The results show that the validity of K(c) relations used to determine the indentation fracture toughness from a single imprint is questionable. It seems that correlation of crack length to stress intensity necessitate the use of statistical significant data of multiple crack events.
Hydrous silicate and borate glasses of up to 8 wt% water were prepared using wet condition of melting under external pressure. Rheological experiments were conducted to determine the effect of the total water content on viscous flow and kinetic fragility. The findings indicate that dissolved water acts as a strong fluxing agent in both glass types. Water decreases particularly viscosity at the glass transition range, makes the viscosity-temperature curve "longer" and thus decreases kinetic fragility. Recent IR and NMR data are presented to link the dynamics of hydrous silicate and borate glasses with their structure particularly with regard to changes in the water-, silicon- and boron-speciation.
Um das Risswachstum in Gläsern zu untersuchen, sind in einer Glovebox 185 Risse ausgehen von Vickers-Eindrücken in Kalk-Natron-Glas initiiert und gewachsen. Die direkte Beobachtung des unterkritischen Risswachstums erfolgte mit einer Hochgeschwindigkeitskamera. Die Ergebnisse zeigen, dass die statistische Auswertung vieler radialer Risse von multiplen Rissevents notwendig ist, um eine Korrelation zum Spannungsintensitätsfaktor ziehen zu können.
Glasig-kristalline Werkstoffe für Schlüsseltechnologien - Prozessbegleitende Prüfung und Simulation
(2017)
Eigenschaftsprofile und Kennwertstreuungen keramischer und glaskeramischer Komponenten und Bauteile werden durch ihren Herstellungsprozess wesentlich mitbestimmt. Prozessbegleitende Prüf- und Simulationsmethoden gewinnen so wachsenden Einfluss auf die Erschließung neuer Applikationsfelder dieser Werkstoffe. Eine wichtige Rol¬le spielen hierbei oft thermokinetische Prozesse, die u. a. Wärmetransport- und Diffusionsvorgänge, Phasengrenzflächenreaktionen, das rheologische Verhalten heterogener Systeme sowie deren Gefügeevolution beim Sintern umfassen. Ziel des Vortrages ist es, diesen Trend anhand ausgewählter Bei-spiele aus der Arbeit des Fachbereichs Glas der BAM zu illustrieren.
Up to now, the mechanisms of surface nucleation and surface-induced texture formation are far from being understood. Corresponding phenomena are discussed hypothetically or even controversial, and related studies are restricted to very few glasses. As a main drawback, the vast majority of previous work on oriented growth of surface crystals do not consider the possible effects of glass surface treatments (like polishing defects, adhered particles and cracks, …) or ambient annealing conditions (vacuum or atmospheric pressure) which both can influence crystal nucleation and growth. Moreover, very few observations of crystal orientation related to surface crystallization were focused on separately growing crystals. In conclusion, up to now, no systematic studies on initially oriented crystal growth or nucleation from defined active nucleation sites have been pursued.
Therefore, the main objective of the proposed project is to gain a basic understanding of the mechanisms of surface-induced microstructure formation in glass ceramics. We shall answer the question whether preferred orientation of surface crystals is the result of oriented nucleation or caused by other orientation selection mechanisms acting during early crystal growth. In both cases, crystal orientation may be caused by the orientation of the glass surface itself or the anisotropy and orientation of active surface nucleation defects.
New techniques of experimental characterization of surface-crystallized glasses shall be applied to find answers to the questions posed above. Based on a controlled preparation and annealing of the glass sample surfaces, that includes the defined creation of active nucleation defects, and followed by the microstructural characterization especially during the very early growth stages of separated surface crystals, the orientation relations between defect and initiated surface crystal will be analyzed. In order to gain new insights, a couple of entirely new microstructure diagnostics techniques, including chemically contrasted XRM, laser-based sample preparation for XRM, and 3D electron backscatter diffraction shall be developed or applied.
This way, using X-ray microscopy as a pivotal technique for the non-destructive 3D characterization of relatively large samples at superior spatial resolution (but also complemented by other microstructure diagnostics techniques, e.g. TEM elemental mappings at cross-sectioned samples) unprecedented insights into the microstructure evolution upon surface crystallization of model glasses will be gained.
The manufacture of sintered glasses and glass-ceramics, glass Matrix composites and glass-bounded ceramics or pastes is often affected by gas bubble formation. Against this background, we studied sintering and foaming of barium silicate glass powders used as SOFC sealants using different powder milling scenarios. Sintering was measured by means of heating microscopy backed up by XPD, DTA, Vacuum Hot Extraction (VHE) and optical and electron microscopy. Foaming increased significantly as milling progressed. For moderately milled glass powders, subsequent storage in air could also promote foaming. Although the powder compacts were uniaxially pressed and sintered in air, the milling environment significantly affected foaming. The strength of this effect increased in the order Ar >> N2 < air < CO2. Conformingly, VHE studies revealed that the pores of aerated samples predominantly encapsulated CO2, even for powders milled in Ar and N2. Results of this study thus indicate that foaming is caused by carbonaceous species trapped on the glass powder surface. Foaming could be substantially reduced by milling in water and 10 wt% HCl.
Up to now, the mechanisms of surface nucleation and surface-induced texture formation are far from being understood. Corresponding phenomena are discussed hypothetically or even controversial, and related studies are restricted to very few glasses. As a main drawback, the vast majority of previous work on oriented growth of surface crystals do not consider the possible effects of glass surface treatments (like polishing defects, adhered particles and cracks, …) or ambient annealing conditions (vacuum or atmospheric pressure) which both can influence crystal nucleation and growth. Moreover, very few observations of crystal orientation related to surface crystallization were focused on separately growing crystals. In conclusion, up to now, no systematic studies on initially oriented crystal growth or nucleation from defined active nucleation sites have been pursued.
Therefore, the main objective of the proposed project is to gain a basic understanding of the mechanisms of surface-induced microstructure formation in glass ceramics. We shall answer the question whether preferred orientation of surface crystals is the result of oriented nucleation or caused by other orientation selection mechanisms acting during early crystal growth. In both cases, crystal orientation may be caused by the orientation of the glass surface itself or the anisotropy and orientation of active surface nucleation defects.
New techniques of experimental characterization of surface-crystallized glasses shall be applied to find answers to the questions posed above. Based on a controlled preparation and annealing of the glass sample surfaces, that includes the defined creation of active nucleation defects, and followed by the microstructural characterization especially during the very early growth stages of separated surface crystals, the orientation relations between defect and initiated surface crystal will be analyzed. In order to gain new insights, a couple of entirely new microstructure diagnostics techniques, including chemically contrasted XRM, laser-based sample preparation for XRM, and 3D electron backscatter diffraction shall be developed or applied.
This way, using X-ray microscopy as a pivotal technique for the non-destructive 3D characterization of relatively large samples at superior spatial resolution (but also complemented by other microstructure diagnostics techniques, e.g. TEM elemental mappings at cross-sectioned samples) unprecedented insights into the microstructure evolution upon surface crystallization of model glasses will be gained.
The layer-wise slurry deposition (LSD) is an innovative process for the deposition of powder layers with a high packing density for Additive Manufacturing (AM). A slurry with small organic content is repetitively spread as thin layers on top of each other by means of a doctor blade. During the deposition, the ceramic particles settle to form thin layers with a high packing density (55-60%). Each layer is then dried, resulting in the stacking of a dry powder bed with high powder packing. When coupled with a printing head or with a laser source, the LSD enables novel AM technologies inspired to the 3D printing or selective laser sintering, but taking advantage of having a highly dense powder bed.
The LSD -3D printing, in particular, offers the potential of producing large (> 100 mm) and high quality ceramic parts, with microstructure and properties similar to traditional processing.
This presentation will give an overview of the milestones in the development of this technology, with focus on the latest results applied both to silicate and to technical ceramics.
Electric contacts based on silver-glass dispersions are key components in optoelectronic microsystems and control modules for medical, information & communication and energy technology in our networked society. Driven by the complexity of modern production processes and ever shorter time-to-market requirements, the fast and specific development of tailored silver-glass dispersions has become a bottleneck of technology development. Nevertheless, the underlying mechanisms of silver dissolution, transport, and reprecipitation, and the resulting micro structure evolution during firing are poorly understood. The broad literature on the precipitation of colloidal silver particles and the related processes of silver dissolution and diffusion mostly refer to very small volume fractions of silver. Transferring these results to the sintering of glass-containing silver dispersions, is therefore highly questionable. In this case, silver dissolution, electrical contact between silver particles, transport and reprecipitation take place under special conditions. This includes short diffusion lengths (particle size < 10 μm), the presence of three-phase contacts silver - glass - sintering atmosphere, as well as silver reprecipitation at the sintering contacts as the driving force of silver transport. Here, a dynamic balance of the silver concentration can be expected to result from the ratio between silver dissolution and reprecipitation. The aim of the project is to gain basic insight into the mechanisms of dissolution, transport and reprecipitation of silver in sintering silver glass dispersions. In this context, the main focus is on gaining basic knowledge about the dissolution of metallic silver in low melting oxide glasses as the limiting factor of the sintering of silver-glass composites. In particular, we will strive to gain insight into the effect of the oxygen content of the sintering atmosphere, of the oxygen dissolved in the silver particles, of silver oxide on the surface of the silver powder, of the electric contact between the silver particles, as well as the basicity of the glass. Furthermore, we strive for insights into the silver mobility and the silver concentration that can be attained (silver solubility) in oxide glasses with a low melting point. Summing up all these aspects, a closed explanatory model for silver dissolution, transport and reprecipitation during the sintering of glass silver dispersions will be introduced.
Electric contacts based on silver-glass dispersions are key components in optoelectronic microsystems and control modules for medical, information & communication and energy technology in our networked society. Driven by the complexity of modern production processes and ever shorter time-to-market requirements, the fast and specific development of tailored silver-glass dispersions has become a bottleneck of technology development. Nevertheless, the underlying mechanisms of silver dissolution, transport, and reprecipitation, and the resulting micro structure evolution during firing are poorly understood. The broad literature on the precipitation of colloidal silver particles and the related processes of silver dissolution and diffusion mostly refer to very small volume fractions of silver. Transferring these results to the sintering of glass-containing silver dispersions, is therefore highly questionable. In this case, silver dissolution, electrical contact between silver particles, transport and reprecipitation take place under special conditions. This includes short diffusion lengths (particle size < 10 μm), the presence of three-phase contacts silver - glass - sintering atmosphere, as well as silver reprecipitation at the sintering contacts as the driving force of silver transport. Here, a dynamic balance of the silver concentration can be expected to result from the ratio between silver dissolution and reprecipitation. The aim of the project is to gain basic insight into the mechanisms of dissolution, transport and reprecipitation of silver in sintering silver glass dispersions. In this context, the main focus is on gaining basic knowledge about the dissolution of metallic silver in low melting oxide glasses as the limiting factor of the sintering of silver-glass composites. In particular, we will strive to gain insight into the effect of the oxygen content of the sintering atmosphere, of the oxygen dissolved in the silver particles, of silver oxide on the surface of the silver powder, of the electric contact between the silver particles, as well as the basicity of the glass. Furthermore, we strive for insights into the silver mobility and the silver concentration that can be attained (silver solubility) in oxide glasses with a low melting point. Summing up all these aspects, a closed explanatory model for silver dissolution, transport and reprecipitation during the sintering of glass silver dispersions will be introduced.
Scanning Electron Microscopy (SEM) or Transmission Electron Microscopy (TEM) ? This is a question, nowadays discussed in EM labs of research and industry involved in the characterization and metrology of nanoparticles. The Scanning principle is adapted to TEM, the Transmission mode is adapted to Ultra High Resolution SEM. Can modern SEM replace TEM, reach atomic resolution even without Cs corrector or nm lateral resolution for energydispersive X-ray spectroscopy (EDX)?
Due to the development of a New Cold Field Emission (NCFE) electron source Hitachi SEMs SU9000 and SU8200 can deliver routinely sub-nm image resolution and EDX mappings at very high count rates and a lateral EDX resolution of a few nm. A TiO2 sample provided by BAM was analysed at 30kV using low kV STEM – simultaneously with the Through-the-lens (TTL) SE detector, the Bright Field transmitted and Dark Field transmitted signals. By this method a pixel precise information of the particles surface using SE, its chemical nature using DF-STEM and its crystalline structure using Bright Field signal is given in one 40sec scan. The advantage of this observation mode compared to Ultra Low Voltage imaging is outlined.
Im Vortrag wird auf die rechtlichen Grundlagen der Richtlinie 2010/35/EU eingegangen. Dies umfasst die Definition von ortsbeweglichen Druckgeräten, die an sie gestellten technischen Anforderungen und die Anforderungen an deren Konformitätsbewertung. Des Weiteren wird die Anwendung der Richtlinie auf Feuerlöscher und deren Treibgasflaschen diskutiert
Damage development and damage tolerance of structures manufactured by selective laser melting
(2017)
The additive manufacturing technology of Selective Laser Melting (SLM) experiences a rapid development within an increasing marked of quite different application fields. The properties of SLM materials and structures are influenced by a number of tech-nological parameters such as the metal powder (particle size, homogeneity, cleanliness), the laser tool (power, beam diameter, pulse lengths), the scanning operation (speed, sequence and orientation of melting paths), parameters of the over-all equipment (design and preheating of the base plate, currents and turbulence in the protective gas atmosphere) and, last not least, the hatching strategy including the build-up direction of the structure with respect to the loading direction of the component.
For the perspective use of SLM structures as load carrying, safety-relevant components the knowledge of their mechanical properties is necessary. It is essential to understand these in the context of the manufacturing-related features and at the back-ground of the basic characteristics of metallic materials: crystal lattice, microstructure and material defects. The paper provides an overview on factors which affect the mechanical parameters stiffness, strength, ductility, toughness, fatigue crack propagation and fatigue strength in the context of selective laser melting.
Absorption edge tomography is a method which exploits the sudden change of the attenuation coefficient, when the photon energy crosses the absorption edge of an element. The beamline BAMline at BESSY II, which is operated by the Federal Institute for Materials Research and Testing, can provide a monochromatized beam in a photon energy range from 5 keV up to 80 keV with a bandwidth of 2%. Together with the microtomography setup, this enables differential tomography sensitive to any element with N >= 24 (Cr) by using an appropriate K- or L-edge in this range. Here, absorption edge tomography at the Yttrium edge is employed to perform a non-destructive 3D characterization of the microstructure of a high strength Mg-Y-Zn alloy. The long period stacking ordered (LPSO) phase which forms fibres in this material was extracted based on the Yttrium content and the fibre length distribution was analysed.
Plastik in Böden
(2017)
Presentation of the work of division 9.4 with focus on the Key aspects of component welding applying higher-strength fine-grained structural steels. The increased application of higher-strength steels and filler materials necessitates a more profound understanding of the interactions between the welding process, the heat input, the cooling conditions and the resulting metallurgical processes in the weld and its surroundings. Strategies, which help to improve the strength properties and life-time of welded structures to such an extent that the utilisation of higher-strength materials can be justified and their lightweight construction potential can thus be exploited to the full, can only be derived from the interaction between all the influencing factors. Examples of a few investigations on welded joints between higher-strength fine-grained structural steels with regard to the interactions between the main variables influencing the cold cracking are presented.
Artificial intelligence (AI), machine learning, and neural networks have revolutionized fields such as self-driving cars or machine translation. Indeed, AI has progressed so far that scientists such as Stephen Hawking now fear that it may destroy humankind altogether. So, let’s get started and use AI in surface science.
Here we train neural networks to use raw measurement data as input and immediately return the desired output parameters. We discuss the example of X-ray reflectivity measurements of ultrathin films, which contain reciprocal space information and must traditionally be fitted with dynamic scattering theory. Instead, we train the neural network with simulated X-ray data of multilayer structures and then apply it to measurement data. The neural network yields high accuracy results, is robust against noise, and performs significantly faster than fitting algorithms in real-time experiments. The presented neural network data analysis is becoming increasingly attractive, because free software has become very accessible and specialized computer chips (NPU) are currently being rolled out.
This paper addresses the quantification of the value of damage detection system and algorithm information on the basis of Value of Information (VoI) analysis to enhance the benefit of damage detection information by providing the basis for its optimization before it is performed and implemented. The approach of the quantification the value of damage detection information builds upon the Bayesian decision theory facilitating the utilization of damage detection performance models, which describe the Information and its precision on structural system level, facilitating actions to ensure the structural integrity and facilitating to describe the structural system performance and its functionality throughout the service life. The structural system performance is described with its functionality, its deterioration and its behavior under extreme loading. The structural system reliability given the damage detection information is determined utilizing Bayesian updating. The damage detection performance is described with the probability of indication for different component and system damage states taking into account type 1 and type 2 errors. The value of damage detection Information is then calculated as the difference between the expected benefits and risks utilizing the damage detection information or not. With an application example of the developed approach based on a deteriorating Pratt truss system, the value of damage detection information is determined, demonstrating the potential of risk reduction and expected cost reduction.
Transport packages for spent nuclear fuel have to be assessed with respect to specific transport conditions which are defined in the regulations of the International Atomic Energy Agency. The physical state of the spent fuel and the fuel rod cladding as well as the geometric configuration of the fuel assemblies are important inputs for the evaluation of the package capabilities under these conditions. Cracks or failures in the fuel rod cladding can cause the release of gas, volatiles or fuel particles into the cavity. The amount of substances in the cavity has to be considered in the assessment of the activity release and criticality safety.
The mechanical analysis of the compound system formed by the fuel rod cladding and the spent fuel pellets is very difficult due to the limited knowledge of the material properties and the insufficient understanding of the interaction between pellets and cladding and between adjacent pellets. The variation of fuel assembly properties regarding cladding material, burn-up and the history of usage makes reliable predictions of the fuel rod behavior even harder.
For a better understanding about the behavior of spent fuel rods, JRC and BAM have started a joint research project. In this context, JRC has developed a test device which allows quasi-static 3-point-bending test on fuel rod segments in the hot cell. The loads are applied with respect to the boundary conditions of the activity release assessment. This paper deals with the numerical calculation of a single fuel rod segment under bending load. The aim is to identify the governing mechanical parameters by the variation of constitutive assumptions, contact conditions, inner constraints, etc. This knowledge helps for the interpretation of the experimental results. Furthermore, the improved understanding about the behavior of the cladding-pellets system will be beneficial for the assessment of spent fuel transport conditions.
P92 is one of the important steels for super heater tubes used in combustion plants. However, in fossil fuel fired environments the formation of oxides and sulfides are challenging the material. To understand early corrosion mechanisms, which are important for process prediction, high temperature in-situ ageing experiments of Fe-Cr-Mn alloys in SO2 and SO2+H2O atmosphere were performed, applying energy dispersive X-ray diffraction (EDXRD) analysis.
Trunnion systems of packages for the transport of radioactive materials have to guarantee the safe handling of package during crane operations (lifting, tilting) and to secure package tie down to the transport vehicle, if the trunnions are used as attachment points during transport. The design of trunnions is based on IAEA Regulations SSR-6, the supporting Advisory Material SSG-26 and further appropriate technical standards and/or guidelines. For package approval procedures in Germany the guideline BAM GGR 012 has to be applied. If a package is handled inside a german nuclear power plant, the standard KTA 3905 has to be fulfilled additionally.
In this paper the requirements of KTA 3905 concerning the trunnion systems as load attaching points (LAP) are discussed in connection with the recommendations in the guideline BAM-GGR 012 . This guideline is prepared at BAM Federal Institute for Materials Research and Testing for analysis and assessment of bolted lid and trunnion systems of Type B(U) transport packages. The quality assurance questions concerning trunnion systems are discussed as well.
Ferritic alloys containing Cr form Cr5S6 precipitates along grain boundaries in hot SO2 environment. Grain boundary precipitates may influence the steel’s mechanical behavior. Cr5S6 precipitates were reconstructed three-dimensionally using FIB tomography analysis to determine the volume, number, and penetration depth. The volume growth of Cr5S6 precipitates increased only for the initial aging time of 3 h but became constant after 6 h. The number of precipitates increased linearly.
Optimization of laser treatment parameters of Inconel 686 overlay weld on carbon steel 13Mo4-5
(2017)
The work presents the effects of the change of the laser cladding parameters on microstructure, chemical composition and mechanical properties of Inconel 686 overlays (coatings). To obtain the best quality of these coatings the various parameters of laser cladding such as the power density of the laser beam, the laser beam velocity and overlapping ratio of the weld tracks were applied. The substrates were boilers plate made of the 13Mo4-5 steel. Ni - base alloys characterize by the excellent high-temperature corrosion resistance, good strength and good ability to work in aggressive environments. Applied overlays had a proper combination of the metal substrate in particular small amount of Fe. This could be achieved by the reduction of the substrate melting and its dissolution into the overlays. The microstructure, chemical composition of the obtained overlays were investigated by means of a light microscope, a scanning electron microscope (SEM) equipped with the EDS detector. The overlays had cellular-dendritic structure. The variations of the chemical composition (especially Mo, Ni and W ) in the interdendritic and dendritic regions were observed. The interdendritic regions were enriched during solidifications in Mo and W and had lower content of Ni.
Laser metal deposition is described with its applications for additive manufacturing. The necessary process chain is discussed, with regard to weld bead dimensions and 3D build-up strategy. Metallurgical cross sections, x-ray and tensile tests are conducted. As demonstrative components, a gas turbine burner and a turbine blade are shown
An understanding on crystallization behavior and kinetics in glasses is one of the important topics in the glass science and technology. Tsukada et al.1) found an extremely unique and curious phenomenon in the crystallization of multiferroic (ferroelectric and ferroelastic properties) ’-Gd2(MoO4)3 crystals in Gd2O3-MoO3-B2O3 glasses. That is, crystals formed in the crystallization break into small pieces with a triangle prism or pyramidal shape having a length of 50-150 um spontaneously during the crystallization in the inside of an electric furnace, not during the cooling in air after the crystallization. They proposed to call this phenomenon “self-powdering phenomenon”. To the best of our knowledge, such a self-powdering phenomenon has not been observed in the crystallization of any other glasses. To investigate this phenomenon is very important for the glass science and for the preparation of bulk crystallized glasses with ferroelastic crystals. In this work, the preparation of crystallized glasses keeping the original shape is challenged, and the mechanism of self-powdering phenomenon is proposed. Glasses with the compositions of 21Gd2O3-63MoO3-(16-x)B2O3-xTeO2 (mol%) (x=0, 2, 4, 8) such as 21Gd2O3-63MoO3-16B2O3 (GM16B) and 21Gd2O3-63MoO3-8B2O3-8TeO2 (GM8T8B) were prepared using a conventional melt quenching technique. The quenched glasses were heat-treated at some temperatures, and the crystalline phase present in the crystallized samples was identified by X-ray diffraction (XRD) analyses, and the morphology and birefringence of crystals formed were observed using a polarized optical microscope (POM). The densities of GM16B and GM8T8B glasses are 4.76 g/cm3 and 4.91 g/cam3, respectively, and these values are higher than the density of ’-Gd2(MoO4)3 crystal, 4.555 g/cm3. These differences in the density might induce the large stresses in the inside of crystals during the crystal growth. The crystallized glasses of GM16B with ’-Gd2(MoO4)3 crystals do not keep the original glass shape, showing self-powdering phenomenon (breaking into small pieces). However, the crystallized glasses of GM8T8B keep the original glass shape without indicating any self-powdering. It is proposed that the stress at the interface between the glassy phase and ’-Gd2(MoO4)3 crystalline phase might be reduced in GM8T8B glasses containing TeO2 with weak Te-O bonds.
This project aims to develop capacity to produce certified reference materials (CRMs) for environmental analysis by transferring know-how between the partners and combining their skills to focus on environmental CRM production. The production process includes good manufacturing practices for processing materials, method development, the validation and application of homogeneity, stability and characterisation tests, the calculation of individual uncertainties (between-unit inhomogeneity, long term stability, characterisation) and combination of uncertainties to determine overall uncertainty of the matrix reference materials. An inter laboratory comparison registered as a EURAMET project is set as the ultimate project outcome, confirming the partners’ capabilities in applying newly acquired skills.
The EC recommendation for the definition of nanomaterial [2011/696/EU] requires the quantitative size determination of constituent particles in samples down to 1 nm. Accordingly, a material is a nanomaterial if 50 % or more of the particles are in the size range 1-100 nm. The fact that engineered nanomaterials already exist in many industrial and consumer products challenges the development of measurement methods to reliably identify, characterize and quantify their occurrence as substance and in various matrices.
The EU FP7 NanoDefine project [www.nanodefine.eu] has addressed this challenge by developing a robust, readily implementable and cost-effective measurement strategy to obtain quantitative particle size distributions and to distinguish between nano and non-nano materials according to the EU definition. Based on a comprehensive evaluation of existing methodologies and intra- and inter-lab comparisons, validated measurement methods and instrument calibration procedures have been established to reliably measure the size of particles within 1-100 nm, and beyond, including different shapes, coatings and chemical compositions in industrial materials and consumer products. Case studies prove their applicability for various sectors, including food, pigments and cosmetics.
Main outcome is the establishment of an integrated tiered approach including rapid screening (tier 1) and confirmatory methods (tier 2), and a user manual to guide end-users, such as manufacturers, in selecting appropriate methods. Another main product is the “NanoDefiner” e-Tool allowing the standardised / semi-automated selection of appropriate methods for material classification according to the EU definition. Results also contribute to standardization efforts, such as CEN TC 352 or ISO TC 229.
Mechanaochemistry is an effective method to yield pure compounds within a short reaction time. Mechanochemical C-C bond forming reactions gained increasing interest in the past decade. Among those the Knoevenagel condensation is an important reaction for synthezing a,b-unsaturated compounds. The information on the underlying mechanisms of mechanochemical reactions are scarce. In situ investigations using Raman spectroscopy and synchroton XRD either alone or in combination address this challenge. We present the in situ results of a Knoevenagel condensation with p-nitrobenzaldehyde and malononitrile under neat grinding conditions.
Die zerstörungsfreie Prüfung von austenitischen Mischnähten, wie sie beispielsweise im Primärkreislauf von Kernkraftwerken vorkommen, stellt besondere Anforderungen an die eingesetzte Ultraschallprüfung. Voraussetzung für die positions- und größenrichtige Darstellung von Bauteilfehlern, insbesondere bei bildgebenden Ultraschallverfahren, ist die genaue Kenntnis der Materialparameter auf dem gesamten Schalllaufweg vom Sender zum Empfänger. Im Rahmen eines Forschungsprojekts entwickeln wir ein zerstörungsfreies, inverses Verfahren, das die Schweißnahtparameter entsprechend des Ogilvy-Modells aus der Schallschnelleverteilung bestimmt, die eine Longitudinalwelle an der Oberfläche erzeugt, nachdem sie durch die Schweißnaht gelaufen ist.
Lumineszenzmethoden und funktionelle Chromophore erlangten in den letzten Jahren breite Anwendungen in den Material- und Lebenswissenschaften wie z.B. in der medizinischen Diagnostik, der Beleuchtungs- und Displaytechnologie, der Photovoltaik oder im Sicherheitsbereich für die Echtheitskodierung. Entscheidend für eine hohe Effizienz und Nachweisempfindlichkeit funktioneller Chromophore ist eine große Helligkeit bzw. Brillanz. Brillante Stoffe zeichnen sich durch eine hohe Absorption des anregenden Lichtes (messbar über den molaren Extinktionskoeffizienten) aus sowie durch eine effiziente Umwandlung des absorbierten Lichtes in Lumineszenzlicht bzw. durch eine große Photolumineszenzquantenausbeute aus. Die Bestimmung der Schlüsselgröße Fluoreszenzquantenausbeute erfolgt i.a. relativ zu einem Farbstoff bekannter Fluoreszenzquantenausbeute über einen Vergleich der absorptionsgewichteten integralen Fluoreszenzspektren von Probe und Standard. Hierfür werden Referenzmaterialien mit zertifizierten Fluoreszenzquantenausbeuten benötigt, die bislang nicht verfügbar sind. Im folgenden werden die laufenden Forschungsarbeiten an einer Serie an Fluoreszenzquantenausbeutestandard vorgestellt, die im Spektralbereich von 350 nm – 1050 nm emittieren. Diese Materialien können auch zur Überprüfung von Ulbrichtkugelmessplätzen eingesetzt werden.
Alkali-activated slag materials are known for their high Chloride penetration resistance. This makes them potentially applicable as repair systems for damaged steel-reinforced concrete structures, which are exposed to chloride attack. For this purpose, the influence of the activator composition, i.e. the SiO2 and Na2O concentration of the alkaline solution on a) the compressive strength, b) shrinkage and mass change and c) the resistance against chloride penetration of four alkali-activated slag mortars (AASM) were studied. An ordinary Portland cement-based mortar was used as the reference sample. Increasing SiO2 and Na2O concentrations increased the strength, shrinkage and mass loss of the AASMs. The resistance of the mortars against chloride penetration was evaluated using the non-steady-state migration coefficient Dnssm obtained from NT BUILD 492. The results indicate that the Dnssm is related to differences in the pore solution of the AASMs rather than to differences in their microstructure. An upcoming study of the authors is going to evaluate this hypothesis by the accelerated chloride penetration (diffusion) test.
This talk demonstrates the results of the IGSTC-project entitled "NDT-Data Fusion".
Project approach:
Nondestructive testing (NDT) of concrete buildings allows to coordinate efficient repair measures. Multi-sensor platforms collect large data sets. Nevertheless, data analysis is typically performed manually. Data Fusion uses the full potential of a multi-sensory data set in order to:
improve information quality (reliability, robustness, accuracy, clarity, completeness) and enables automated algorithm based data analysis.
We present the project achievements, namely:
- Development of building scanner system for multisensory NDT
- Laboratory multi sensor investigations
- Development of data fusion concept for honeycombing and pitting corrosion
- Field testing
Half-cell potential mapping (HP) is the most popular nondestructive test (NDT)-method for the localization of corrosion damage in concrete. It is generally recognized, that HP is prone to the environmental factors that arise from salt induced deterioration, such as varying moisture and chloride gradients. Additional NDT-methods are capable to determine distinctive areas, but cannot yet be used to estimate more accurate testing results. We introduce a supervised machine learning (SML) based approach for data fusion to make use of the additional sensor information. SML are methods that explore relations between different (sensor) data from predefined data labels. We use a simple linear classifier named logistic regression to distinguish defect and intact areas. The test performance improves drastically compared to the best single method, HP. In order to generate representative, labeled data we conducted a comprehensive experiment that simulates the deterioration-cycle of a chloride-exposed building part in the lab. Our data set consist of 18 measurement campaigns, each containing HP-, ground-penetrating-radar-, microwave-moisture-, and Wenner-resistivity-data. We detail the challenges that arise with a data driven approach in NDT and how we addressed them.
Lightweight aggregates (LWA) are mixtures of porous grains of mineral origin characterised by particle bulk densities less than 2000 kg/m³ or loose bulk densities less than 1200 g/m³. They are used in concrete, mortar and grout in buildings, roads and civil engineering works. LWA are commonly produced by thermal treatment of natural raw materials such as clay, shale and other clayey or igneous rocks at temperatures between 1000 °C and 1300 °C. Expanded clay, expanded shale, vermiculite and expanded perlite are well-known aggregates used in the construction industry today. But porous LWA can also be manufactured from mineral residues, such as waste glass or masonry rubble, by thermal expending process. The source materials must satisfy two conditions. First, their chemical composition must be in balance between fluxing agents, silica and alumina to reach pyroplastic conditions at an economically viable temperature to develop sintering and melting phases of proper viscosity. Second, the material should contain some components, which ensure gas release during the partial melting, to form expanded porous particles. Lightweight aggregates usually show a heterogeneous and macroporous pore structure. Their solid skeleton is continually opened by large bulky pores whereas the skeletal walls contain many small pores. Additionally, the grains consist of partly melted areas. The specific microstructural and morphological characteristics of different LWA are strongly influenced by the great variety of source materials and the particular manufacturing conditions.
Recycling granules (RC granules), which are lightweight aggregates made from masonry rubble containing about 50 % brick material, are already described in terms of manufacturing process, engineering properties and microstructure in. The objective of this study is to compare the chemical, physical, mineralogical and microstructural characteristics of RC granules with those of commercially produced expanded clay aggregates. Results of the ICP optical emission spectrometry, X-ray diffraction, thermal analysis, fusibility tests, particle shape analysis, porosity measurements, mercury intrusion porosimetry und environmental scanning electron microscopy are presented. The microstructural characteristics are correlated with engineering properties of the lightweight aggregates, such as water absorption and particle strength.
The study was part of two research projects that were supported by the Federal Ministry of Education and Research in the framework of the funding initiative “r2-Innovative Technologies for Resource Efficiency - Resource-Intensive Production Processes” and the Bundesministerium für Wirtschaft und Energie in the framework of the Central Innovation Programme for SMEs.