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Eingeladener Vortrag
- nein (6)
Im Beitrag werden Ergebnisse aus Versuchen mit dem Controlled Thermal Severity (CTS)-Test vorgestellt, der für sehr stark eingespannte Kehlnähte bekannt ist. Niedriglegierte Schweißungen an hochfesten Stählen sind nicht anfällig für Erstarrungsrissbildung. Unter dem besonderen Einfluss eines hohen Einspanngrades wurde die Erstarrungsrissneigung durch Abmessen der Rissflächen als Funktion der Schweißparameter und des Einspanngrades für vier hochfeste Schweißzusätze im MAG-Schweißen untersucht. Die Tests zeigen, dass sowohl eine Erhöhung des Einspanngrades als auch eine Änderung der Schweißparameter (hinsichtlich Streckenenergie und Geschwindigkeit) zu mehr Erstarrungsrissfläche führen. Besonders die Kombination aus sehr hohem Einspanngrad und hoher Streckenenergie plus hoher Schweißgeschwindigkeit sollte im Sinne der Erstarrungsrissminimierung vermieden werden.
The RILEM TC 304-ADC has set up a large interlaboratory study on the mechanical properties of 3D printed concrete (ILS-mech). The study was prepared in 2022 by a preparation group leading to a Study Plan which the TC approved on 29 November 2022 (https://doi.org/10.14459/2023mp1705940). The ILS-mech was performed in 2023. The data was collected using a pre-prepared spreadsheet template. For data management, a database was derived and set-up in openBIS. The underlying Postgres database of openBIS was exported to the here-published SQLite database for sharing without maintaining a server. The structure of the database is described in (doi). The results are discussed in three associated papers focusing on the overall outcomes and evaluation of the procedures (doi), the compressive test results (doi), and the tensile test results (doi).
Since they were first discovered, antibiotics have been used extensively to treat diseases caused by bacteria. This increasing and uncontrollable use is causing a number of environmental problems. Unfortunately, traces of various antibiotics can be found in drinking water also in wastewater.
In this study was focused on the detection of clarithromycin (CLA) in wastewater using the immunofluorescence ELISA assay which is a highly selective and sensitive technique. ELISA is a multi-type of technique and the one used in this study was the indirect competitive ELISA. For the detection of CLA, a checkerboard was performed to obtain a dilution factor until 1:1,000,000 for the antigen (CLA-BSA) with a concentration of 5 ng/mL and a dilution factor until 1:5,120,00 for the primary antibody (anti-CLA mAb) with a concentration of 1. 035 ng/mL. Standardization was performed to obtain a better profile of the 4-parameter curve A, B, C and D which determines the maximum, minimum and inflection concentration. In addition, a pure synthetic water experiment was used to determine the stability of the assay and the matrix effect due to some interactions from chemicals or components used during the assays.
The detection of CLA in pure water in Germany showed that the concentration of CLA differs from province to province and differs from time of year, however, the commonly detected concentration of CLA in pure water was ng/L.
The report addresses the experimental characterisation, thermo-mechanical modelling and performance of unirradiated and irradiated samples of spent nuclear fuel rod segments and cladding. Hydrogen is relocated in nuclear fuel claddings by diffusion along temperature, stress, and concentration gradients, and towards a liner if existent. The precipitation of hydrides during cool-down at the beginning of the storage is influenced by mechanical stress. A strong accumulation of hydrides and a disadvantageous hydride alignment in relation to the stress state can affect the mechanical properties and compromise the fuel cladding integrity. Neutron radiography is used to determine spatially resolved hydrogen and hydride distributions in claddings. A liner in duplex claddings attracts hydrogen, which will then no longer be available to form detrimental hydrides in the bulk part of the cladding. Individual three-point bending and gravitational impact tests on filled pressurised spent nuclear fuel rod segments were conducted in hot-cell facilities. The material behaviour under three-point bending in the presence of hydrides and at different temperatures was systematically investigated in quasi-static laboratory tests on unirradiated rod segments with and without surrogate pellets until rupture. Ring compression tests were carried out on irradiated and unirradiated samples at different temperatures and both with and without radial hydrides. With radial hydrides, brittle failure is possible even at low deformation and simultaneously low temperature. Crack initiation will occur on the radial hydride with the highest fracture mechanics load, which depends on the hydride size in the regions with the highest hoop stresses. Due to the high hydrogen content used in creep tests conducted, precipitation hardening of the hydrides in the zirconium alloy significantly reduces the creep rate, as it strengthens the material and inhibits the dislocation sliding. The use of finite element analyses on mechanical tests to determine the cladding properties using a numerical optimisation method based on a large number of automatically generated sensitivity calculations is demonstrated. The brittle fracture of cladding samples with radial hydrides in the ring compression test can be described with a cohesive zone model if the cohesive parameters are selected appropriately and the hydride morphology is specified. Progress was made in the verification, validation and enhancement of spent fuel performance codes by the compilation of a representative validation database (related to rod internal pressure, fission gas release, rod void volume, and in-clad hydrogen distribution), the enhancement of CIEMAT’s FRAPCON-xt code for rod internal pressure prediction at high burnup, the enhancement of CIEMAT’s in-clad hydrogen performance subroutine HYDCLAD with more phenomenological modelling, the extension of INL’s BISON code with a cladding creep law for dry storage, and a benchmark with FRAPCON-xt and BISON simulating in-reactor and dry storage scenarios.
Extrusion based 3D concrete printing (3DCP) is a growing technology because of its high potential for automating construction and the new possibilities of design. In conventional construction methods, a sample is taken to be representative for one material batch. However, in 3DCP continuous mixing is used which results in variations during the mixing process. Therefore, one sample is not representative for the entire structure. This leads to the necessity of continuous and real-time process monitoring.
This study focuses on the variations of pressure and temperature which are caused by changes in the material due to the ongoing mixing process. Changes in material, which is transported downstream, are influencing sensor signals in different positions with a time delay. In the following, the data is analysed to investigate if the changing material and the so caused change in pressure can be used to calculate volume flow.
Die Gefährdungen durch die Freisetzung von Gasen und Dämpfen infolge der Ableitung über Ausbläser aus Sicherheitsventilen, Prozess-Berstscheiben, Entlüftungs- und Entspannungsleitungen sind in einer Gefährdungsbeurteilung zu bewerten. Freisetzungen aus Druckanlagen können nach TRBS 2141 beurteilt werden.
In der Fachbereich AKTUELL werden verschiedene Methoden mit ihren benötigten Eingangsdaten und Anwendungsgrenzen zur Beurteilung der Gefahren an Ausbläsern für brennbare Gase vorgestellt, um den Anwendern und Prüfern von solchen Anlagen eine Hilfestellung bei der Bewertung und Beurteilung möglicher Gefahren an den prozessbedingten Stoffauslässen ins Freie zu geben.
Electron-beam-induced conversion of materials in a transmission electron microscope uses the high power density of a localized electron beam of acceleration voltages above 100 kV as an energy source to transform matter at the sub-micron scale. Here, the e-beam-induced transformation of precursor microparticles employing a low-energy e-beam with an acceleration voltage of 30 kV in a scanning electron microscope is developed to increase the versatility and efficiency of the technique. Under these conditions, the technique can be classified between e-beam lithography, where the e-beam is used to mill holes in or grow some different material onto a substrate, and e-beam welding, where matter can be welded together when overcoming the melting phase. Modifying gold microparticles on an amorphous SiOx substrate reveals the dominant role of inelastic electron-matter interaction and subsequent localized heating for the observed melting and vaporization of the precursor microparticles under the electron beam. Monte-Carlo scattering simulations and thermodynamic modeling further support the findings.
This thesis deals with the development of a novel optical fiber sensing scheme based on geometric phase for sensing strain and its application to seismology. Interference of two coherent frequency offset electromagnetic waves gives rise to a geometric phase in the resulting beat signal. The existence of this phase was recently reported along with requisite conditions for its existence. This thesis proposes to detect and use this geometric phase in the context of distributed and dynamic fiber optic strain sensing, also known as distributed acoustic sensing (DAS). In the first part, I devise a novel DAS hardware setup capable of detecting the geometric phase considering that its measurement methods require the measurement of beam intensities and the beat signal’s envelope. The geometric phase is a function of relative intensity and polarisation state of two interfering beams. Therefore, its measurement is verified by determining its relation on these quantities using a polarisation scrambler and a piezoelectric transducer, inline an optical fiber. It is a fundamental study that has implications in coherent optical communication and novel sensing mechanisms.
The second part involves using the geometric phase in DAS for measurement of strain. I attempt to replace the traditionally measured dynamic phase in a DAS setup with the geometric phase. This is made possible by the fact that the geometric and dynamic phases are reportedly coupled over every beat period such that their sum remains constant. However, the spatial resolution for geometric phase is lower as it is measured per beat period. I determine an equivalence for the two phases empirically as well as optimum test parameters such as the required frequency offset between the interfering beams. The advantages offered by the use of geometric phase are demonstrated; geometric phase can be measured even when the two interfering beams have non-identical polarisation states, unlike the traditionally measured dynamic phase. Moreover, it does not require phase unwrapping and is therefore free from unwrapping errors.
In the third and final part, the setup, after optimisation, is tested in the field to detect seismic waves travelling on the surface of the Earth in response to a set of blasts carried out at a test-site. The surface waves are used for the characterisation of the structure and material properties of the first tens of meters of the Earth with applications in earthquake monitoring, resource exploration and infrastructure planning.
In short, this study is the first of its kind to measure geometric phase in beat signal of light using optical fiber medium and to measure strain with it, for which a novel hardware setup and a novel sensing mechanism is designed and tested in addition to its application in real-world seismology measurements.
Monitoring of composite pressure vessels using surface applied distributed fiber optic sensors
(2024)
In this paper, we report on surface-applied distributed fibre optic sensors for monitoring composite pressure vessels designed for hydrogen storage. Previous reports have revealed that integrating optical fibres within vessel composite structures effectively enables the monitoring of structural behavior throughout their lifetime.
However, integrating optical fibres during the manufacturing process is complex and time-consuming. Therefore, we aim to simplify this process by attaching the optical fibres to the vessel’s surface. This method is significantly more timeefficient than the integration process and can be applied to any vessel. Our results demonstrate that surface-applied fibre optic sensors can detect and precisely localise damage.
Additionally, signs of damage can be recognised even before the damage occurs. Predictive maintenance using fibre optic sensors could reduce premature maintenance costs and periodic inspections while increasing safety and extending the vessel’s useful service life. The role of machine learning in predictive maintenance is also discussed.
Die Erforschung des Proteoms, der Gesamtheit der Proteine eines Lebewesens, ist von großer Bedeutung für das Verständnis biologischer Systeme. Aufgrund dessen ist die Proteomik ist eines der bedeutendsten aktuellen Forschungsfelder der Biowissenschaften. In der Bottom-Up-Proteomik werden die Proteine einer Probe vor ihrer Analyse einem enzymatischen Verdau mit Proteasen unterzogen, was eine erleichterte Analyse mit hohem Durchsatz ermöglicht. Aufgrund seiner hohen Aktivität und Effektivität hat sich die Serinprotease Trypsin als Standard-Enzym der Proteomik etabliert. Die weitere Verbesserung ihrer Enzymcharakteristika, wie Thermostabilität und Aktivität, ist unter anderem durch Immobilisierung an ein Trägermaterial oder genetische Modifikation möglich. In der vorliegenden Arbeit wurde eine von Xiao et al. 2023 entwickelte thermostabile Trypsin-Variante mit erhöhter Oberflächen-Hydrophobizität rekombinant in E. coli hergestellt und sowohl immobilisiert als auch in Lösung hinsichtlich ihrer Enzymaktivität und Thermostabilität im Vergleich zum Wildtyp charakterisiert. Die vorliegende Arbeit stellt dabei eine Erstbeschreibung der Immobilisierung einer thermostabilen Trypsin-Spezies an ein Trägermaterial dar und untersucht somit erstmalig das Zusammenspiel der beiden Optimierungsstrategien Immobilisierung und genetische Modifikation.
Das thermostabile Trypsin und sein Wildtyp wurden rekombinant als Zymogene hergestellt, wobei trotz verschiedener Strategien zum Erhalt der nativen Konformation, wie der Fusion mit dem Chaperon-ähnlichen Maltose-bindenden Protein (MBP), eine starke Aggregation in Einschlusskörperchen (inclusion bodies, IB) erfolgte. Im Zuge der Rückfaltung der fehlgefalteten Proteine wurden verschiedene Rückfaltungsbedingungen untersucht, wobei die Vorteile einer langsamen Absenkung des Gehalts der Denaturierungsreagenz in Kombination mit einem Cystein-Cystine- Redoxsystem dargelegt werden konnten. Es konnte keine Verbesserung der Aktivität und Thermostabilität des genetisch modifizierten Enzyms in freier Form festgestellt werden, jedoch eine erhöhte Substrataffinität. Durch Immobilisierung an Magnetbeads mit tosylfunktionalisierter Oberfläche konnte die Enzymaktivität der genetisch modifizierten Trypsin-Variante bei 80 °C vollständig erhalten werden, während die Aktivität des Wildtyps verringert wurde. Dies legt nahe, dass die erhöhte Oberflächen-Hydrophobizität der modifizierten Trypsin-Variante zu einer erhöhten Bindung an das Trägermaterial beiträgt, was eine Verbesserung der Stabilität bei thermischer Erhitzung bewirkt.
Technology selection is an important part of the planning process when setting
up a waste management programme. This continues to be crucial during
implementation of the programme to evaluate if suitable technologies are being
implemented. This Domain Insight document provides guidance on the assessment
and selection of potential technologies for implementation during the pre-disposal
phase of the waste management lifecycle, considering factors such as cost-benefit ratio and availability (EURAD Pre-disposal theme overview, domain 2.1.3, Technology Selection), as a part of the sub-theme “Planning pre-disposal
management of radioactive waste in close cooperation with waste generators”
(Planning) and, on the broader theme 2 “Pre-disposal Activities prior to geological disposal” (Pre-disposal).
In the planning process for a waste management programme, it is critical for the waste owner to assess the feasibility of technologies for processing, storage, and monitoring, taking economic constraints into account and considering subsequent stages in the waste management lifecycle, including final disposal. In addition, technology selection must be based on the waste inventory that has been generated, planned waste stream composition and the evolution of resulting waste packages in storages. The accuracy, effectiveness and efficiency of the technologies deployed in a facility require periodic review and update, as needed, throughout the lifetime of the facility.
The digitalization of quality control processes and the use of digital data infrastructures is a novel idea that can be applied for ensuring the operational safety and reliability of pressure vessels, particularly in the context of hydrogen storage at high pressure. Despite the critical role these pressure vessels play, current safety regulations lack an established concept for Structural Health Monitoring (SHM). This research addresses this gap by presenting a study on the application of ultrasonic guided waves (GWs) for SHM of Type IV Composite Overwrapped Pressure Vessels (COPVs).
The study focuses on the development of a reliable measurement system to transition from conventional periodic inspections to SHM and predictive maintenance, prolonging the remaining lifetime of the vessels. A sensor network is employed, consisting of fifteen piezoelectric wafers arranged in three rings, which are mounted on the outer surface of the COPV.
Deploying GWs, known for their long-distance propagation and ability to cover complex structures, the study explores GW behavior under different environmental and operational conditions, including periodic pressure fluctuations and temperature loadings.
Meticulous analysis of GW signals by utilizing various features and damage indices, underscores their suitability for an effective SHM under realistic working conditions. The project aims to localize defects by considering temperature, and internal pressure. Mimicking the continuous monitoring of Type IV COPVs in H2 refueling gas stations under authentic operational conditions, the COPV underwent thousands of pressure load cycles in our special test facility. The implemented methodology facilitates early damage detection, showcasing the efficacy of the designed method in effective safety assurance.
The first Non-destructive testing (NDT) method which evolved in the industrial age was radiographic testing (RT). Among all NDT methods, RT is no exception, so there are still many issues for optimizations even today. One of them is the measurement of the focal spot of X-ray tubes. The size of the focal spot is critical for imaging, because it determines the spatial resolution in the X-ray image. The classical way to evaluate focal spots of X-ray tubes is by pinhole imaging using a camera obscura. But this method has a natural lower limit, which is defined by the diameter of the pinhole used (today min. 10 µm). Therefore, focal spot sizes lower than 50 µm diameter cannot be imaged and measured correctly. An alternative approach, which permits this, was investigated here using the edge unsharpness of holes much larger than the focal spot size. The results of both methods were compared using 3 different X-ray tubes.
These data sets serve as models for calculating the specific surface area (BET method) using gas sorption in accordance with ISO 9277.
The present measurements were carried out with nitrogen at 77 Kelvin and argon at 87 Kelvin.
It is recommended to use the following requirements for the molecular cross-sectional area:
Nitrogen: 0.1620 nm²
Argon: 0.1420 nm²
Expected specific surface area for nitrogen (BET): 140 to 154 m²/g
Expected specific surface area for argon (BET): 129 to 135 m²/g
Titanium dioxides certified with nitrogen sorption and additionally measured with argon for research purposes were used as sample material.
The resulting data sets are intended to serve as comparative data for own measurements and show the differences in sorption behaviour and evaluations between nitrogen and argon.
These data are stored in the universal AIF format (adsorption information format), which allows flexible use of the data.
These data sets serve as models for calculating the specific surface area (BET method) using gas sorption in accordance with ISO 9277.
The present measurements were carried out with nitrogen at 77 Kelvin and argon at 87 Kelvin.
It is recommended to use the following requirements for the molecular cross-sectional area:
Nitrogen: 0.1620 nm²
Argon: 0.1420 nm²
Expected specific surface area for nitrogen (BET): 24 to 25 m²/g
Expected specific surface area for argon (BET): 20 m²/g
Titanium dioxides certified with nitrogen sorption and additionally measured with argon for research purposes were used as sample material.
The resulting data sets are intended to serve as comparative data for own measurements and show the differences in sorption behaviour and evaluations between nitrogen and argon.
These data are stored in the universal AIF format (adsorption information format), which allows flexible use of the data.
This dataset accompanies the following publication:
Hülagü, D., Tobias, C., Dao, R., Komarov, P., Rurack, K., Hodoroaba, V.-D., Towards 3D determination of the surface roughness of core-shell microparticles as a routine quality control procedure by scanning electron microscopy. Sci.Rep, 14, 17936 (2024), https://doi.org/10.1038/s41598-024-68797-7.
It contains SEM and AFM-in-SEM images of polystyrene (PS) core particles, polystyrene-iron oxide (PS/Fe3O4) core-shell particles, and polystyrene-iron oxide-silica (PS/Fe3O4/SiO2) core-shell-shell particles. Please refer to the publication and its supporting information for more details on the acquisition and contents of the dataset, as well as the GitHub repository at https://github.Com/denizhulagu/roughness-analysis-by-electron-microscopy.
The investigated particles were produced at BAM laboratories as previously described in:
Hülagü, D. et al. Generalized analysis approach of the profile roughness by electron microscopy with the example of hierarchically grown polystyrene–iron oxide–silica core–shell–shell particles. Adv. Eng. Mater. 24, 2101344, https://doi.org/10.1002/adem.202101344 (2022).
Tobias, C., Climent, E., Gawlitza, K. & Rurack, K. Polystyrene microparticles with convergently grown mesoporous silica shells as a promising tool for multiplexed bioanalytical assays. ACS Appl. Mater. Interfaces 13, 207, https://dx.doi.org/10.1021/acsami.0c17940 (2020).
In this paper we present a new hydrogen-based test rig for an ongoing feasibility study of using hydrogen as an energy source for the thermal testing of transport packages containing radioactive materials. The test rig will be capable of combusting hydrogen for a wide range of different burner geometries, mass flows and if necessary hydrogen blends. As this type of fire test according to the IAEA boundary conditions does not yet exist, a large number of preliminary investigations, safety assessments and calculations must be carried out in order to develop a viable concept for hydrogen fires. In the first step of the feasibility study, the temperature, structure, and radiation of various hydrogen flames are surveyed. In future works, the results will make it possible to design burner frames that are suitable for fire reference tests in order to make comparisons with pool and propane fires used in assessment procedures today. In parallel comparative numerical simulations are conducted to model the thermal behaviour of hydrogen flames using the software package Ansys®. On the one hand, the numerical simulations support the experiments by providing an overview of numerous parameters and the measuring range; on the other hand, they will help with the design of the burner frame in future work. This paper gives an overview in the design and capabilities of the test rig. Furthermore, the results of the parameter studies show that burner geometry and mass flow provide a significant design margin for the thermal shape of the hydrogen flames. In addition, the results of the initial numerical calculations will be used to determine the necessary sensors, the positions, and their operating range. Only the optimal interaction allows a controlled system that permits user-defined hydrogen fires.
Experimental and Numerical Analyses for the Evaluation of Heat Fluxes of a Fire Reference Test
(2024)
Packages for the transport of high-level radioactive material are designed to endure severe accidents. To obtain approval, these transport packages must adhere to the specification-based criteria of the IAEA SSR-6. To ensure compliance with these requirements, specific mechanical and thermal tests need to be appointed with respect to the package type. Typically, IAEA SSR-6 prescribes mechanical tests followed by a thermal fire test as part of a cumulative test sequence. To approve the fire test, BAM uses a reference package representing the original package in its outer geometry for characterizing the actual fire and its impact on the package. This serves a dual purpose: it allows the precise adjustment of experimental parameters for the package design to be approved, and it provides input parameters for thermomechanical simulations, cf. With the help of this methodology for characterizing boundary conditions of the package, temperature evolutions within the reference package can be studied in a Finite-Element Analyses (FEA). This helps to compare the experiments with the numerical simulations on the case of the reference package, but also serves at the same time for preliminary simulations with the package design to be approved.
The thermal test consists of a 30-minute fully engulfing 800°C pool fire or an equally severe fire, e.g. a propane gas fire. The fire reference test is performed prior to the regulatory fire test with the package design to be approved. The fire reference package in the described case is a closed sheet 316L steel cylinder with a wall thickness of 10 mm, a length of 182 mm, and a diameter of 102 mm. The package was instrumented with thermocouples and filled with heat resistant insulating material.
The decommissioning or refurbishment of nuclear facilities necessitates either the storage or disposal of large radioactive components such as steam generators, pressurizers, reactor pressure vessels and heads, and coolant pumps, to list the major contributors. These components or objects are large in size and mass, measuring up to approximately 6 meters in diameter, up to 20 meters in length, and weighing over 400 000 kg. In many situations, the components are transported off-site to a storage, disposal or recycling/treatment facility. Previously, many large objects had to be transported under special arrangement.
The latest 2018 edition of the International Atomic Energy Agency (IAEA) Regulations for the Safe Transport of Radioactive Material, No. SSR-6, incorporates regulations for the shipment of contaminated, but not activated large objects as a new category of surface contaminated object, SCO-III, based on the IAEA “performance package” concept.
This paper provides background and practical guidance on these regulations. Additionally, first experiences with SCO-III in the approval process are presented.
For SCO-III components a mechanical assessment regarding the tests specified in the transport regulations SSR-6 for demonstrating ability to withstand normal conditions of transport is required - a free drop of the package onto an unyielding target and a penetration test have to be investigated. Large components are unique objects; therefore, it is not possible to choose experimental testing as assessment method. The application of a complex numerical analysis for mechanical proof is necessary.
The assessment of the loads takes place based on local stress distributions.
The large nuclear components have typically been transported in an unpackaged manner, so that the external shell of the component provides the containment wall.
The paper will represent the methods, which are used for the evaluation of the mechanical integrity of the object for transport approval.
Fire-induced spalling of normal strength concrete with different types of blended Portland cement
(2024)
The cement industry is looking to reduce its overall CO2 footprint. Greener manufacturing can be achieved by the introduction of more clinker-reduced cements. Concrete exposed to fire tends to show explosive spalling caused by thermomechanical and thermohydraulic processes. It is therefore essential to determine how concretes with clinker-reduced cements behave under fire exposure, especially for concretes containing calcined clays, as these are expected to be the supplementary cementitious material of the future.
In this paper, normal strength concretes with four different cements (CEM I, CEM II/A-LL, CEM III/A and CEM II/B-Q) were examined for their fire-induced spalling behaviour. In addition, a mix with PP fibres was investigated for each concrete. The experiments were conducted on ring-restrained cylindrical specimens exposed to the hydrocarbon fire curve. The results showed that the cement type influences spalling behaviour. Samples with CEM I spalled the least, followed by CEM II/A-LL and CEM III/A.
Finally, samples with CEM II/B-Q showed the most severe damage. It was found that the spalling behaviour of different concretes correlates with the moisture content before exposure to fire, meaning that higher moisture content leads to higher spalling susceptibility. The use of 2 kg/m³ PP fibres completely inhibited spalling regardless of the cement type used and therefore remains a successful avoidance strategy.
Considering the existing challenges involved in the transfer of flame retardant (FR) formulations from epoxy (EP) resins to glass fiber reinforced composites (GFRCs), obtaining data on the post-fire flexural properties of such composites is even more challenging as this involves balancing test parameters with potential composite delamination. In this study, solvent-free FR additives: ammonium polyphosphate (APP), and inorganic silicate (InSi) were added at 10, 30% and 50% w/w loading to a Bisphenol A diglycidyl ether (DGEBA)-dicyandiamide (DICY)-Urone resin matrix. These resin formulations were transferred to bidirectional (BD) glass fiber composites via prepregs. A novel, but facile approach was developed to prepare the composite samples for furnace tests at 400 oC. The composites were also subjected to fire exposure at different heat fluxes and times via a bench-scale test and subsequently tested via three-point bending. At approximately 3.5% P content, the FRs significantly improve the fire performance of both the resins and composites. However, they also degrade the systems’ pre- and postfire flexural modulus and strength. Therefore, improving the flame-retardant mode of action of the FRs in the composites, contrastingly reduces their structural integrity post-fire leading to a trade-off effect.
Der Absorptionsgrad metallischer Werkstoffe spielt bei Fügeprozessen mit einer Strahlungsquelle wie dem Hochleistungslaserstrahltiefschweißen eine bedeutende Rolle. Dieser beeinflusst die Menge der absorbierten Laserenergie, welche zum Aufschmelzen sowie zur lokalen Verdampfung des zu verbindenden Materials führt. Die Laserstrahlabsorption wird von vielen physikalischen Faktoren, z.B. Laserprofil, Laserwellenlänge, Materialeigenschaft sowie Temperatur, entschieden. Dennoch wird die Temperaturabhängigkeit in vielen Simulationsarbeiten häufig ignoriert und stattdessen ein empirisch angepasster Parameter zur Kalibrierung der Ergebnisse implementiert. Diese Vorgehensweise wirkt sich negativ auf die Zuverlässigkeit des numerischen Modells sowie auf die Vorhersagbarkeit der Simulationsergebnisse aus. In der vorliegenden Arbeit wird die Temperaturabhängigkeit des Laserabsorptionsgrades in ein selbstkonsistentes zweiphasiges Modell unter Berücksichtigung der gekoppelten 3D-Fluidströmung und Wärmeübertragung einbezogen. Die berechnete Laserstrahlabsorption wird durch die temperaturabhängigen Materialeigenschaften, die Lasercharakteristik und den Einfallswinkel des Laserstrahls bestimmt. Die freie Oberfläche jeder Phase wird mithilfe der Volume-of-Fluid Methode (VOF), berechnet und die Laser-Material-Wechselwirkung wird durch ein implementiertes Ray-Tracing-Verfahren modelliert, welches auf einem lokalisierten Level-Set-Algorithmus basiert. Anschließend wird die transiente Wärmeeinbringung und die Geometrie der Schweißnaht analysiert und mit dem temperaturunabhängigen Absorptionsmodell verglichen. Es wurde festgestellt, dass die Temperaturabhängigkeit der Laserabsorption entscheidend für die genaue Bestimmung der Wärmeeinbringung und der Schmelzbadgeometrie ist. Das entwickelte Modell wurde anhand der experimentellen Untersuchungen validiert und die Bedeutung der Temperaturabhängigkeit bei der Laserstrahlabsorption wurde für die Simulation des Laserstrahltiefschweißens quantifiziert.
Hydrogen is an energy source of increasing importance. As hydrogen is very reactive to air and needs to be stored under high pressure, it is crucial to provide safe transportation and storage. Therefore, structural health monitoring, based on guided ultrasonic waves and machine learning methods, is used for Composite Overwrapped Pressure Vessels (COPVs) containing hydrogen. To acquire data that allows robust detection of COPV defects, there are two main process parameters to consider. These are the pressurization of the vessel and the temperature conditions at the vessel. This paper will focus on the derivation of a design of experiment (DoE) from the needs of various validation scenarios (e.g. concerning pressure, temperature or excitation frequency). Practical limitations must be considered as well. We designed experiments with multiple reversible damages at different positions. A network of 25 transducers, structured as five rings with five sensors in one line, is installed on a vessel. Guided ultrasonic waves are used via the pitch-catch procedure, which means that the transducers act pairwise as transmitter and receiver in order to measure all transmitterreceiver combinations. This leads to 600 signal paths, recorded by a Verasonics Vantage 64 LF data acquisition system. Finally, the influences of temperature and pressure within the acquired data set are going to be visualized.
We introduce a novel adaptive Gaussian Process Regression (GPR) methodology for efficient construction of surrogate models for Bayesian inverse problems with expensive forward model evaluations. An adaptive design strategy focuses on optimizing both the positioning and simulation accuracy of training data in order to reduce the computational cost of simulating training data without compromising the fidelity of the posterior distributions of parameters. The method interleaves a goal-oriented active learning algorithm selecting evaluation points and tolerances based on the expected impact on the Kullback-Leibler divergence of surrogated and true posterior with a Markov Chain Monte Carlo sampling of the posterior. The performance benefit of the adaptive approach is demonstrated for two simple test problems.
Structural health monitoring (SHM) using ultrasonic-guided waves (UGWs) enables continuous monitoring of components with complex geometries and provides extensive information about their structural integrity and their overall condition. Composite overwrapped pressure vessels (COPVs) used for storing hydrogen gases at very high pressures are an example of a critical infrastructure that could benefit significantly from SHM. This can be used to increase the periodic inspection intervals, ensure safe operating conditions by early detection of anomalies, and ultimately estimate the remaining lifetime of COPVs. Therefore, in the digital quality infrastructure initiative (QI-Digital) in Germany, an SHM system is being developed for COPVs used in a hydrogen refueling station. In this study, the results of a lifetime fatigue test on a Type IV COPV subjected to many thousands of load cycles under different temperatures and pressures are presented to demonstrate the strengths and challenges associated with such an SHM system. During the cyclic testing up to the final material failure of the COPV, a sensor network of fifteen surface-mounted piezoelectric (PZT) wafers was used to collect the UGW data. However, the pressure variations, the aging process of the COPV, the environmental parameters, and possible damages simultaneously have an impact on the recorded signals. This issue and the lack of labeled data make signal processing and analysis even more demanding. Thus, in this study, semi-supervised, and unsupervised deep learning approaches are utilized to separate the influence of different variables on the UGW data with the final aim of detecting and localizing the damage before critical failure.
The main advantage of air-coupled ultrasonic testing is the absence of a liquid couplant, which can damage some materials. However, most air-coupled testing scenarios have the challenge of low signals and a signal-to-noise ratio (SNR) several orders of magnitude lower than with couplant-assisted tech-niques. Since this challenge of small SNR also exists in radar technology, the pulse compression used there was adapted and applied to the physical conditions of air-coupled ultrasonic testing. This paper presents ultrasonic transmission measurements on a carbon-fibre-reinforced polymer plate using two experimental setups: 1) a thermoacoustic transmitter and an optical microphone and 2) a pair of ferroe-lectret transducers as transmitter and receiver. Thermoacoustic transmitters convert electrical energy to heat, which causes the air to expand thus producing acoustic waves. The optical microphone is based on a Fabry-Perot interferometer. Ferroelectrets are charged cellular polymers, having piezoelectric proper-ties and excellent acoustic matching to air. Both thermoacoustic transmitters and ferroelectrets are non-linear regarding the relationship between the excited sound pressure and the excitation voltage. Due to these physical boundary conditions, unipolar coding was used to modulate the excitation signals. Vari-ous codes were tested, and parameters of the excitation pulses were varied to find the optimal combina-tion for each experimental setup. The application of pulse compression to the combination of thermo-acoustic transmitter and optical microphone increased the signal-to-noise ratio by up to 16 dB and for the ferroelectret transducers by up to 23 dB.
How structural health monitoring can be embedded in a digital quality infrastructure: an example.
(2024)
The digital Quality Infrastructure (QI) initiative “QI-Digital” in Germany is focusing on implementing new technologies and approaches to ensure that the task of quality assurance is more efficient and ready for the digital and green transformation of the economy. The implementation of quality control key elements, such as Smart Standards, Digital Certificates and QI-cloud solutions shall contribute to solving the socio-economic, ecological, and technological challenges of our time. Hydrogen is a key energy carrier and has the potential to play a significant role in the energy transition, especially in mobility. An essential factor for the broad acceptance of hydrogen-based mobility is the availability of refueling stations that operate reliably and safely. Using the example of a Hydrogen Refueling Station (HRS) built within the QI-Digital initiative, the Federal Institute for Material Research and Testing (BAM) aims to establish a real laboratory where modern measurement techniques and new digital methods are implemented to enhance operational safety, availability, and economic efficiency and render the technology more attractive for the industry.
In this work, we present an approach to establish a Structural Health Monitoring (SHM) system on a high-pressure buffer inside HRS and show how it could be embedded into a digital QI. The high-pressure buffers are essential components of the plant which are currently inspected periodically without regard to their operating history. Focusing on the transition to a continuous and digitally supported monitoring of the component’s integrity during operation the novel inspection scheme will be linked to a completely digitalized component-related documentation and tested using digital certificates. This allows the operational safety and, if necessary, the remaining useful lifetime to be assessed on an ongoing basis and to be a valuable contribution to increasing sustainability.
Spectroscopic ellipsometry was used to determine the thickness and dielectric function of a Aluminium Nitride (AlN) layer on a Si wafer. The layer was determined to be 170 nm thick. The layer was provided by AIXTRON and manufactured by means of MOVPE.
The data was created using a M2000DI spectroscopic ellipsometer from Woollam Co. Inc. Analysis was done using the CompleteEASE software. The model used is a multi-peak oscillator model for the AlN layer.
The data resembles common database values for the material AlN.
The hydrogen economy is one of the most important solutions to achieve climate neutrality in Europe. It involves the production, storage, transport and use of large quantities of hydrogen in existing and new infrastructures. Components along this supply chain, such as pipelines and storage tanks, are made of various metallic materials, with steel being the most common construction material. The rapid introduction of hydrogen therefore brings with it major challenges, in particular the need for comprehensive qualification of components and materials to ensure the sustainable and safe use of hydrogen technologies. This article provides an overview of the state of the art in the testing of materials and components as well as corresponding future trends and developments for a successful transition to a hydrogen economy.
Antimicrobial resistance (AMR) is a global health problem. It is well known that antibiotics can drive evolutionary processes that underlie antimicrobial resistance (AMR) evolution and spread in clinical and environmental settings. In contrast, less is known about the effects of antimicrobial substances that are used as biocides (i.e. disinfectants and preservatives) on AMR evolution and spread. Biocides are present in various settings, interacting with diverse microbial communities. Therefore, it is crucial to evaluate their role in the evolution and dissemination of antimicrobial resistance. Biocides occur in a wide range of concentrations in various environmental settings. By examining how the various concentrations affect selection mechanisms, we gain insights into potential developments related to antimicrobial resistance. The aim of this PhD thesis is to investigate the effects of biocides on processes underlying resistance evolution. Specifically, the work focused on key mechanisms for resistance spread, resistance evolution, and the effect of selection pressures on evolved resistance mechanisms. The thesis is structured around three major objectives: (i) to determine the effect of biocides on the evolution of resistance by affecting the rate of occurrence of de novo mutations, (ii) to determine the effect of biocides on the spread of resistance genes by modifying the rate of horizontal gene transfer (HGT) processes, and (iii) to investigate the selective drivers of the emergence of antimicrobial resistance in adaptive laboratory evolution (ALE) experiments. De-novo mutations are spontaneous mutations that occur at a certain rate in microorganisms. The effect of biocides at subinhibitory environmentally relevant concentrations on the mutation rate in Acinetobacer baylyi, Bacillus subtilis and Escherichia coli was assessed with the fluctuation assay. The results showed that biocides affected mutation rates in a species and substance dependent matter. The bisbiguanide chlorhexidine digluconate, the quaternary ammonium compound didecyldimethylammonium chloride, the metal copper, the pyrethroid-insecticide permethrin, and the azole-fungicide propiconazole increase mutation rates in E. coli, whereas no increases were identified for B. subtilis and A. baylyi. Horizontal gene transfer refers to diverse mechanisms that mediate the transfer of mobile genetic elements between microorganisms. This work focused on conjugation and transformation. Conjugation is a process whereby a conjugative plasmid is transferred from a donor cell to a recipient cell. Transformation is a process whereby exogenous donor DNA is taken up into a recipient cell and integrated into the recipient’s’ genome. The effects of subinhibitory environmentally relevant biocide concentrations on the conjugation rate of E. coli and the transformation rate of the naturally competent organisms A. baylyi in were assessed. The results showed that benzalkonium chloride (BAC), chlorhexidine and permethrin increased conjugation in E. coli, while none of the biocides increased transformation rates in A. baylyi. To further understand the molecular mechanisms underlying the effects on mutation and conjugation rates, I investigated the induction of the RpoS-mediated general stress and the RecA-linked SOS response upon biocide exposure. The results show a link between the general stress and the SOS response with increased rates of mutation and conjugation, but not for all biocides. One major approach to study the evolutionary response of bacteria to antimicrobials are ALE experiments with growth at subinhibitory concentrations linked to serial subculturing over many generations. Such experiments have been used to study resistance evolution to antibiotics and biocides. However, previous work showed that adaptation to biocide stress may be mediated by different evolutionary drivers. Here, I investigated the contributions of evolution for increased survival as opposed to improved growth in ALE experiments with E. coli exposed to subinhibitory BAC concentrations. Two distinct evolutionary treatments selecting for survival only or survival and growth led to specific evolutionary adaptations apparent in the phenotypes and genotypes of the evolved populations. Populations growing in the presence of BAC evolved increased fitness in the presence of BAC associated with higher resistance to BAC and cross-resistance to antibiotics, while this was not the case for populations evolving for increased survival only. Genotypic characterization by whole genome sequencing of the evolved populations revealed parallelism in mutated genes among replicate populations and distinct differences across treatments. Treatments selecting for survival and growth showed mutations in stress response related genes (hslO and tufA), while selection for survival led to mutations in genes for metabolic regulation (cyaA) and cellular structure (flagella fliJ). In summary, this thesis shows that biocides affect AMR evolution and emphasizes the importance of understanding of how biocides impact the molecular and evolutionary process that underlie AMR evolution.
Dieses Dokument beschreibt das Verfahren Schallemissionsanalyse zur Detektion von Spanndrahtbrüchen in Spannbetonbrücken im Rahmen einer kontinuierlichen Überwachung. Die Überwachung mit Schallemission liefert eine Aussage über die Anzahl von Spanndrahtbrüchen innerhalb des Überwachungszeitraumes und innerhalb der Reichweite der installierten Sensoren. Mit dem Verfahren können die Spanndrahtbrüche lokalisiert werden. Auf Basis einer weitgehend automatisierten Datenanalyse stehen Informationen über Drahtbrüche kurzfristig nach dem Ereignis zur Verfügung.
Der Anwendungsbereich des Dokuments umfasst Brücken- und Ingenieurbauwerke mit Spanndrähten mit sofortigem oder nachträglichem Verbund. Spannsysteme ohne Verbund fallen nicht in den Anwendungsbereich. Die beschriebenen Verfahren können auf Spannsysteme ohne Verbund übertragen werden. Mit dem Verfahren Schallemissionsanalyse ist es nicht möglich, Spanndrahtbrüche zu finden, die vor dem Beginn der Überwachung entstanden sind.
Das Dokument richtet sich an Baulastträger, Anbieter und Betreiber von Monitoringsystemen auf Basis der Schallemissionsanalyse sowie Ingenieurbüros, welche die Ergebnisse der Überwachung bewerten und Maßnahmen daraus ableiten. Es gibt Hinweise zur Planung, Ausschreibung, Installation und zum Betrieb von Monitoringsystemen zur Detektion von Spanndrahtbrüchen mit Schallemission sowie zur Überprüfung der Funktion installierter Systeme. Zur Funktionskontrolle werden Signale mit der Referenzquelle am Bauwerk ausgelöst. Diese Signale sind zu detektieren, innerhalb der vorgegebenen Genauigkeit zu
lokalisieren und die vorgegebene Alarmkette muss angestoßen werden.
Long-term dry interim storage may adversely affect the mechanical properties of spent fuel rods, possibly resulting in a reduced resilience during handling or transport after storage. The cladding is the first barrier for the spent fuel pellets. An established method for characterising the cladding material is the ring compression test (RCT), in which a small, cylindrical sample of the cladding tube is subjected to a compressive load. Radial hydrides may precipitate in zirconium-based alloys (Zircaloy) under pre-storage drying and during slow cooling, which result in embrittlement of the cladding material and eventually a possible sudden failure of cladding integrity under additional mechanical loads. The focus of the presented research is on the development of appropriate nu-merical methods for predicting the mechanical behaviour and identification of limiting conditions to prevent brittle fracture of Zircaloy claddings. A modelling approach based on cohesive zones is ex-plained which is able to reproduce the propagation of cracks initiated at radial hydrides in the zir-conium matrix. The developed methods are applied to defueled samples of cladding alloy ZIRLO®, which were subjected to a thermo-mechanical treatment to reorient existing circumferential hy-drides to radial hydrides. A selected sample showing sudden load drops during a quasi-static ring compression test is analysed by means of fracture mechanics for illustrative purposes. Based on the developed fracture mechanics approach, not only the deformation behaviour but also the fail-ure behaviour of irradiated as well as unirradiated Zircaloy claddings with radial hydrides under RCT loading conditions can be adequately described.
The DACHS (Database for Automation, Characterization and Holistic Synthesis) project aims to create completely traceable experimental data, covering syntheses, measurements, analyses, and interpretations. DACHS_MOFs focuses on the synthesis and characterisation of metal-organic frameworks, across multiple, automation-assisted experimental series (AutoMOFs), with the overall goal of producing reproducible MOF samples through tracking of the synthesis parameters.
DACHS_MOFs is simultaneously used to test the DACHS principles.
This upload contain synthesis data from AutoMOFs_3 in HDF5 format (.h5). Each .h5 file contains detailed information on the chemical, experimenal, and synthesis parameters used during the synthesis of a single AutoMOF sample.
Validated and standardized methods in microplastic analysis are indispensable for robust monitoring and regulation. Alongside also reference materials are urgently needed. An interlaboratory comparison (ILC) offers a powerful tool to address both these challenges. The present study aimed to compare the precision and accuracy of various methods for the detection and quantification of microplastic in a water-soluble matrix. Additionally, it evaluated the suitability of the test materials (containing environmentally relevant plastic polymers) to serve as reference materials for the microplastic analysis.
In this ILC several most used thermo-analytical and spectroscopic methods have been addressed: Pyrolysis-Gas Chromatography Mass Spectrometry (Py-GC/MS), Thermal Extraction-Desorption Gas Chromatography Mass Spectrometry (TED-GC/MS), micro-Fourier Transform Infrared Spectroscopy (µ-FTIR), and micro-Raman Spectroscopy and Laser Direct Infrared Spectroscopy (LDIR). Microplastic powders of polyethylene (PE) and polyethylene terephthalate (PET) were used to assess suitability of the test materials (microplastic tablets) for method validation and use in the ILCs. The participants were guided with a SOP how to dissolve the test samples and, depending on their selected method, either quantify the number of particles (by the spectroscopic methods) or determine the mass fraction of microplastic particles per sample (by the thermo-analytical methods).
The DACHS (Database for Automation, Characterization and Holistic Synthesis) project aims to create completely traceable experimental data, covering syntheses, measurements, analyses, and interpretations. DACHS_MOFs focuses on the synthesis and characterisation of metal-organic frameworks, across multiple, automation-assisted experimental series (AutoMOFs), with the overall goal of producing reproducible MOF samples through tracking of the synthesis parameters.
DACHS_MOFs is simultaneously used to test the DACHS principles.
This upload contain synthesis data from AutoMOFs_2 in HDF5 format (.h5). Each .h5 file contains detailed information on the chemical, experimenal, and synthesis parameters used during the synthesis of a single AutoMOF sample.
Hybrid additive manufacturing is becoming increasingly important in the field of additive manufacturing. Hybrid approaches combine at least two different manufacturing processes. The focus of this work is the build-up of geometries onto conventionally manufactured parts using Powder Bed Fusion with Laser Beam of Metals (PBF-LB/M). The hybrid build-up requires a precise position detection system inside the PBF-LB/M machines to determine the exact position of the existing component. For this purpose, high-resolution camera systems can be utilized. However, the use of a camera system is associated with several challenges. The captured images are subject to various distortions of the optical path. Due to these distortions, it is not possible to use the images for measurements and, therefore, it is not possible to calculate the positions of objects. In this study a homography matrix is calculated to correct keystone distortion in the images. Different calibration patterns have been tested for the calculation of the homography matrix. The influence of the number of calibration points on the precision of position detection of objects is determined. Furthermore, the influence of an additional camera calibration by using ChArUco boards is evaluated. The result is a camera calibration workflow with associated calibration pattern for a precise position detection of parts inside PBF-LB/M machines allowing a hybrid build-up with minimum physical offset between base component and build-up.
The stress–strain behavior of certain ceramics, such as aluminum titanate (AT, Al2TiO5), has features that are unusual for brittle material. In particular, a substantial nonlinearity under uniaxial tension, and load–unload hysteresis caused by the increase of the incremental stiffness at the beginning of unloading. These features are observed experimentally and attributed to microcracking. In this study, we investigate the mechanical response of an AT material at room and high temperature. Microstructure and microcracking are analyzed by means of electron microscopy, and both synchrotron micro computed tomography (µCT) and refraction radiography (SXRR). Synchrotron refraction radiography is combined with in-situ heating at high-temperatures (up to 1400°C) to be able to monitor the relative closure of microcracks as a function of increasing/decreasing temperatures.
Fatigue test ontology (FTO)
(2024)
Fatigue Test Ontology (FTO) has developed for representing the fatigue testing process, testing equipment requirements, test pieces charactristics, and related testing parameters and their measurement procedure according to DIN EN ISO 12106 standard.
Versions info:
V2 developed using PROVO+PMDco top-level ontologies.
V3 developed using BFO+IOF top-level ontologies.
Repositories:
GitLab: https://gitlab.com/kupferdigital/process-graphs/lcf-test
GitHub: https://github.com/HosseinBeygiNasrabadi/Fatigue-Test-Ontology-FTO-
MatPortal: https://matportal.org/ontologies/FTO
IndustryPortal: https://industryportal.enit.fr/ontologies/FTO
Tensile Stress Relaxation Test Ontology (TSRTO) has developed for representing the tensile stress relaxation testing process, testing equipment requirements, test pieces charactristics, and related testing parameters and their measurement procedure according to DIN EN ISO 10319-1 standard.
Versions info:
V1 developed using BFO+CCO top-level ontologies.
V3 developed using PROV+PMDco top-level ontologies.
Repositories:
GitLab: https://gitlab.com/kupferdigital/process-graphs/relaxation-test
GitHub: https://github.com/HosseinBeygiNasrabadi/Tensile-Stress-Relaxation-Test-Ontology-TSRTO
MatPortal: https://matportal.org/ontologies/TSRTO
IndustryPortal: https://industryportal.enit.fr/ontologies/TSRTO
Tensile test ontology (TTO)
(2024)
Tensile Test Ontology (TTO) has developed for representing the Tensile testing process, testing equipment requirements, test pieces charactristics, and related testing parameters and their measurement procedure according to DIN EN ISO 6892-1 standard.
Versions info:
V2 developed using BFO+CCO top-level ontologies.
V3 developed using PROVO+PMDco top-level ontologies.
Repositories:
GitLab: https://gitlab.com/kupferdigital/process-graphs/tensile-test
GitHub: https://github.com/HosseinBeygiNasrabadi/Tensile-Test-Ontology-TTO-
MatPortal: https://matportal.org/ontologies/TTO
IndustryPortal: https://industryportal.enit.fr/ontologies/TTO
Vickers test ontology (VTO)
(2024)
Vickers Test Ontology (VTO) has developed for representing the Vickers testing process, testing equipment requirements, test pieces charactristics, and related testing parameters and their measurement procedure according to DIN EN ISO 6507-1 standard.
Versions info:
V2 developed using BFO+CCO top-level ontologies.
Repositories:
GitLab: https://gitlab.com/kupferdigital/process-graphs/vickers-hardness-test
GitHub: https://github.com/HosseinBeygiNasrabadi/Vickers-Test-Ontology-VTO-
MatPortal: https://matportal.org/ontologies/VTO
IndustryPortal: https://industryportal.enit.fr/ontologies/VTO
Brinell test ontology (BTO)
(2024)
Brinell Test Ontology (BTO) has developed for representing the Brinell testing process, testing equipment requirements, test pieces charactristics, and related testing parameters and their measurement procedure according to DIN EN ISO 6506-1 standard.
Versions info:
V2 developed using BFO+CCO top-level ontologies.
V3 developed using EMMO+CHAMEO top-level ontologies.
V4 developed using PROVO+PMDco top-level ontologies.
V5 developed using BFO+IOF top-level ontologies.
Repositories:
GitLab: https://gitlab.com/kupferdigital/process-graphs/brinell-hardness-test
GitHub: https://github.com/HosseinBeygiNasrabadi/Brinell-Test-Ontology-BTO-
MatPortal: https://matportal.org/ontologies/BTO
IndustryPortal: https://industryportal.enit.fr/ontologies/BTO
For industrial applications dealing with hydrogen, the definition of safety distances and the assessment of possible hazards emanating from releases is mandatory. Since hydrogen is usually stored and transported under pressure, one scenario to be considered is the momentum driven release of hydrogen from a leakage with subsequent ignition. In this scenario, the emitted heat radiation from the resulting jet flame to the surroundings has to be determined to define adequate safety distances. For hydrocarbon flames, different jet flame models are available to assess the hazards resulting from an ignited jet release. Since hydrogen flames differ from hydrocarbon flames in their combustion behavior, it has to be checked if these models are also applicable for hydrogen. To evaluate the accuracy of these models for hydrogen jet flames, tests at real-scale are carried out at the BAM Test Site for Technical Safety (BAM-TTS). Herein, the flame geometry and the heat radiation at defined locations in the surroundings are recorded for varying release parameters such as leakage diameter (currently up to 30 mm), release pressure (currently up to max. 250 bar) and mass flow (up to max. 0.5 kg/s). The challenge here is the characterization of the flame geometry in an open environment and its impact on the thermal radiation. Existing heat radiation data from the literature are mostly based on unsteady outflow conditions. For a better comparability with the steady state jet flame models, the experiments presented here are focused on ensuring a constant mass flow over the release duration to obtain a (quasi) stationary jet flame. In addition, stationary outflow tests with hydrocarbons (methane) were also carried out, which are intended to serve as reference tests for checking flame models based on hydrocarbon data.
Die Integration von Automation und Robotik in die Prüfprozesse ermöglicht die
Untersuchung komplexer Bauteile. Diese Studie präsentiert die robotergestützte
Laserthermografie, um Risse in solchen Bauteilen zu identifizieren und analysieren. Diese Technik ermöglicht die automatisierte Rissprüfung welche im Vergleich zur Farbeindringprüfung auf viele, meist manuelle, Arbeitsschritte sowie die notwendigen Chemikalien verzichtet.
Zusätzlich wird ein automatisiertes Einscannen der Bauteile mithilfe eines
Linienscanners vorgestellt. Dieser Schritt ermöglicht eine detaillierte 3D-Rekonstruktion der Bauteilgeometrie und ermöglicht eine einfache Korrektur von Abweichungen in der Bauteilaufnahme und eröffnet Möglichkeiten zur adaptiven Bahnplanung bei Bauteilverformungen.
Die Rückprojektion der gefundenen Risse auf die Oberfläche des Bauteils kann
automatisiert erfolgen. Dieser Schritt erlaubt nicht nur die Identifikation der Risse, sondern auch eine genauere Analyse ihrer Geometrie und Lage am Bauteil.
Die Kombination von robotergestützter Laserthermografie, automatisiertem 3DScanning und Rückprojektion der Risse auf die Bauteiloberfläche eröffnet neue
Möglichkeiten in der zerstörungsfreien Prüfung von komplexen Bauteilen und erweitert damit mögliche Anwendungsfelder.
NDT Data-Supported Structural Reassessments based on Regression Relations in Measuring Data Analysis
(2024)
Non-destructive Testing (NDT) provides valuable data about structural elements, supporting the assessment of existing infrastructures without incurring additional structural damage from inspections. Simultaneously, the uncertainty in measurement, which quantifies the quality of measurement results, plays a crucial role in decisions aimed at, e.g., optimizing maintenance strategies, rehabilitation works and Structural Health Monitoring (SHM) implementations. The Guide to the Expression of Uncertainty in Measurement (GUM) framework has already been considered for non-destructive concrete testing. Regarding that, extensive measurements with sophisticated scopes need to be conducted by experts as an obligatory process.
This study illustrates how NDT results describing the inner structure of a concrete element can effectively support the reassessment of bridges in operation. To achieve this, the study considers the various measurable positions of the resisting longitudinal tendons of a bridge structure to investigate the displacement change under dynamic service loads.
Furthermore, this study aims to simplify and optimize existing NDT data analysis procedures by employing regression analysis, enabling the detection of structural features. This regression analysis yields a modifier for determining the correct depth of an object within the structural element. The method is validated through laboratory experiments, including the use of an ultrasonic measurement system. As a result, it provides unbiased and accurately measured results, while ensuring that the measurement data can remain uncorrelated. Major advantages include efficient computation, a wider scope, and avoiding redundant information about the measuring process.
The findings demonstrate that employing the proposed NDT analysis method, with its enhanced practicability, can significantly augment the efficiency of NDT data-supported structural reassessments across various scenarios.
Ultra-High-Performance Fiber-Reinforced Cementitious Composite (UHPFRC) offers several advantages compared to concrete, notably due to the strain hardening behavior under tensile actions. Structures made of this composite material are lightweight and highly durable, thanks to the UHPFRC waterproofing quality. Nonetheless, the tensile behavior leads to a different cracking pattern than conventional concrete and is not fully understood yet. This paper presents a combined approach using both passive ultrasonic (US) stress wave (or acoustic emission) and active US stress wave monitoring to localize and quantify damage progression in a full-scale UHPFRC beam during experimental load testing. The proposed monitoring approach involves 24 US transducers that are embedded randomly throughout a 4.2- meter-long laboratory UHPFRC T-beam. Continuous monitoring enabled accurate localization of US stress sources caused by loading-induced cracking as well as from pulses generated by the embedded US transducers. This study shows that it is possible to predict the location and shape of the macro-crack that is linked to structural failure early on, i.e., just after the end of the elastic domain. This combined approach opens new possibilities to monitor the structural behavior and detect damage on UHPFRC structures before they affect the structural behavior in terms of deflection and strain.
To safely dispose of nuclear waste in underground facilities, engineered barrier systems are needed to seal shafts and galleries. The material used in these barriers must be adapted to the host rock parameters. Shrinking and cracking must be avoided to provide a barrier with almost zero permeability. For repositories in salt rock environments, several types of salt concrete (SC) are possible construction materials. Within the project SealWasteSafe, we compared the behavior of an innovative alkali-activated material (AAM) with standard SC in their hydration and hardening phase. To monitor the microstructural changes within the two materials SC and AAM, acoustic emission (AE) signals have been recorded for up to ~250 days on 340-litercubic specimens. The phenomenon of AE is defined as the emission of elastic waves in materials due to the release of localized internal energy. Such energy release can be caused by the nucleation of micro-fracture, e.g., in concrete while curing or when exposed to load. The occurrence of AE events gives first rough indications of microstructural changes and potentially occurring cracking and thus, provides insights for structural health monitoring (SHM). The results show, that for the first 28 days after casting, less AE activity was detected in the AAM compared to SC. After 61 days, in the AAM material, the number of AE events exceeded those observed in the SC. However, the majority of the AE detected and located in AAM was related to surface effects, and not to microstructural changes or occurring cracks within the bulk volume. Additionally, the source location analysis indicated, that despite lower activity in SC, we observed some clustering of the events. In contrast, in AAM, the activity inside the specimen is randomly distributed over the whole volume. The monitoring results help to estimate the material’s sealing properties which are crucial to assess their applicability as sealing material for engineered barriers.
Combined passive ultrasonic (US) stress wave [better known as acoustic emission (AE)] and active US stress wave monitoring has been shown to provide a more holistic picture of ongoing fracture processes, damage progression, as well as slowly occurring aging and degradation mechanisms in concrete structures. Traditionally, different data analysis techniques have been used to analyze the data generated from these two monitoring techniques. For passive US stress wave monitoring, waveform amplitudes, hit rates, source localization, and b-value analysis, among others, have been used to detect and locate cracking. On the other hand, amplitude tracking, magnitude squared coherence (MSC), and coda wave interferometry (CWI) are examples of analyses that have been employed for active US stress wave monitoring. In this paper, we explore some of these data analysis techniques and show where their respective applications and limitations might be. After providing an overview of the monitoring approach and the different data analysis techniques, results and observations from selected laboratory experiments are discussed. Finally, suggestions for further work are proposed.
Study the Impact of Spacer at Thermal Degradation Process of MLI-based Insulation in Fire Condition
(2024)
To reduce carbon dioxide emissions, energy carries such as hydrogen consider to be a solution. Consumption of hydrogen as a fuel meets several restrictions such as its low volumetric energy density in gas phase. To tackle this problem, storage as well as transportation in liquid phase is recommended. To be able to handle this component in liquid phase, an efficient thermal insulation e.g., MLI insulation is required. Some studies have been revealed vulnerability of this type of insulation against high heat flux, for instance a fire accident. Some investigations have been depicted the importance of consideration of the MLI thermal degradation in terms of its reflective layer. However, limited number of studies have been focused on the thermal degradation of spacer material and its effect on the overall heat flux.
In this study, through systematic experimental measurements, the effect of thermal loads on glass fleece, glass paper as well as polyester spacers are investigated. The results are reported in various temperature and heat flux profiles. Interpreting the temperature profiles revealed as the number of spacers in the medium increases, the peak temperature detectable by the temperature sensor on the measurement plate decreases. Moreover, the contribution of each individual spacer in all cases regarding the experimental temperature range is assessed to be around 8%. This value may increase to around 50% for glass paper and polyester spacers, and to around 25% for glass fleece spacers as the number of spacer layers increases up to six layers.
To utilize the outcomes of the experiment later and integrate the results into numerical and CFD simulations, a model is proposed for the mentioned experimental temperature range up to 300°C to predict a heat flux attenuation factor. The model proposes a fitting factor that can reproduce the least square fitted line to the experimental data.
In the course of decarbonizing the energy industry, cryogenic energy carriers as liquefied hydrogen (LH2) and liquefied natural gas (LNG) are seen as having great potential. In technical applications, the challenge is to keep these energy carriers cold for a long time. This is achieved in the road transport sector and also stationary applications by thermal super insulations (TSI) which based on double-walled tanks with vacuum and multilayer insulation (MLI) in the interspace. This study focuses on the behaviour of widely used combustible MLI in a fire scenario, at vacuum and atmospheric pressure conditions. The former corresponds to the typical design condition and the latter to the condition after an outer hull rapture of a tank. Furthermore, two fire scenarios were taken into account: a standard-oriented approach and a hydrocarbon fire-oriented approach. For the study, a test rig was applied that allows testing of TSI at industrial conditions and subsequent analysis of TSI samples. The test rig allows thermal loading and performance analysis of TSI samples at the same time. Comparing the tests, the samples degraded differently. However, no sudden failure of the entire MLI was observed in any test. These results are relevant for the evaluation of incidents with tanks for the storage of cryogenic fluids and can thus contribute to the improvement of TSI and the development of emergency measures for the protection of persons and infrastructures.
A damaging action of HNO3-55% only occurs in combination with its decomposition into nitrous gases, which can be caused by UV radiation. In a laboratory test, transparent HDPE jerrycans have been exposed to both UV radiation and 55 wt-% nitric acid solution at (41 ± 2)°C, for up to 20 days. For comparison, UV radiant exposure (21 days) and nitric acid exposure (up to 6 weeks) were performed separately, at nearly equal temperatures. The respective damages are compared with FTIR spectroscopy in ATR and HT-gel permeation chromatography (GPC) on a molecular level and with hydraulic internal pressure testing as a component test. For the used jerrycans, relevant oxidation can only be found after the combined exposure. The gradual increase in oxidative damage shows the good reproducibility of the lab exposure. The decomposition of nitric acid into nitrous gases by UV radiation – as well as the jerrycan oxidation – is also observed at lower HNO3 concentration (28 wt- %). Similar results are obtained after outdoor tests. Again, the damage occurs only after combined exposure, in contrast to the exposures to UV only and to HNO3 only, which were conducted in parallel. Outdoor exposures are most readily accepted as they represent possible end-use conditions. However, the reproducibility of these exposures is poor due to the large temporal variations in weather. There are also several safety risks, which is why the number of replicates remains limited. Since the outdoor and lab exposure tests show the same qualitative results, it is appropriate to conduct systematic studies in the laboratory. After 6 days of lab exposure, the oxidation damage is rated as critical, which corresponds to about 1/10 year in Central Europe, according to the UV radiant exposure. It should be noted that this amount can also occur in two sunny weeks.
Next to primary functions, energy-related products have an increasing number of additional functions. This affects the overall environmental footprint, but the question is how? A number of European policy strategies, initiatives and measures, such as the Green Deal, the Circular Economy Action Plan,the Ecodesign Directive and the EU Energy Labelling, aim to ensure that the environmental impact of the overall product is better determined, communicated and finally reduced. A core element of these efforts is the DIN EN 4555x series of standards. However, there is currently no comprehensive and systematic classification of the additional product functions or an approach to assess the associated positive and negative environmental impacts.
Therefore, we present in this study an environmental assessment approach for additional product functions and illustrate its application in the case of fridge-freezers.
A key element of the life-cycle-oriented methodology is an assessment matrix to categorize and evaluate the direct, indirect and systemic impacts of products’ functions. Based on semiquantitative assessments of experts, the matrix provides an indication of how the additional function affects the overall environmental product impact as well as specific product aspects such as durability or reparability. Based on the results experts can discuss and better understand how specific functions can influence various stages of the product life cycle and how intended systemic changes or rebound effects could occur. As part of the approach, a representative survey was conducted to analyze consumers’ knowledge and information needs. Based on the results, recommendations for purchasing decisions and the consumer information were developed. This paper presents the results from the assessment of the additional functions of fridge-freezers.
Pioneering durability in electronics - The role of standardisation in policymaking and vice versa
(2024)
This paper highlights the role of standardisation in enabling greener electronics in the EU. It presents an analysis of the evolving landscape of material efficiency standardization, the majority of which has been undertaken in the framework of the European Ecodesign Directive, soon to be repealed by the Ecodesign for Sustainable Products Regulation. The impending policy shift will include a very broad extension of product scope, a strengthening of the way in which material efficiency aspects are addressed, and wider potential for product labelling. During the stakeholder consultation process, the European Commission announced that the durability of products would be one of the major topics in the new regulatory approach - hence the specific focus of this paper on durability scoring.
The paper first examines the policy and standardization context, and then provides an overview of material efficiency indexes and scoring systems currently in place or being developed. It highlights where standardization is following policymaking, and where standardization is paving the way for more circular products. Scoring systems and indexes could potentially be used for both (i) setting minimum requirements for products entering the EU market, and (ii) consumer labels on material efficiency aspects such as product durability that could trigger environmentally sustainable purchase decisions. Subsequently, a methodological framework for a comprehensive durability scoring system that could be developed in standards is proposed, and the potential for these to be used as a basis for product legislation is explored. Potential durability criteria are listed, divided into technical, servicerelated and further aspects. Technical aspects include external factors that influence the durability of products such as drop/shock resistance. Service-related aspects include, for example, pre-purchase information provision on battery replaceability or availability of software updates. Other aspects include for example pro.
Distributed fiber optic sensing (DFOS) technique is a promising and robust non-destructive testing tool that can seamlessly acquire environmental conditions over large scales. Therefore, it has found extensive applications in structural health monitoring. Its appeal for monitoring underground facilities lies in the intrinsic properties of the optical fiber, such as immunity to magnetic interference, small size, chemical inertia, etc. This paper provides a concise overview of DFOS applications in underground facility monitoring. Following a brief introduction to the workingbnprinciple of the DFOS technique, various examples are provided to demonstrate how distributed fiber sensors contribute to monitoring underground facilities. The paper presents unpublished field test results with an emphasis in the energy sector, including monitoring gas storage facilities, geothermal reservoir exploration, and ground movement detection. Furthermore, the paper identifies several directions for enhancing the DFOS system.
Produktion und Handel in immer komplexeren Wertschöpfungsnetzwerken, die fortschreitende digitale und grüne Transformation sowie technologische Innovationen sind in hohem Maße auf die verlässliche Sicherung und den effizienten Nachweis der Qualität, Sicherheit und Nachhaltigkeit von Waren, Dienstleistungen und Prozessen angewiesen. Unverzichtbar dafür ist eine moderne und leistungsfähige Qualitätsinfrastruktur (QI). Der Artikel stellt die Initiative QI-Digital, ihre Ziele und Aktivitäten für die digitale Transformation der QI vor.
Implementation and validation of robot-enabled embedded sensors for structural health monitoring
(2024)
In the past decades, structural health monitoring (SHM) has matured into a viable supplement to regular inspections, facilitating the execution of repair and maintenance work in the early stages of structural damage. With the advent of wireless technologies and advancements in information and communication technologies, civil infrastructure has been increasingly instrumented with wireless sensor nodes to record, analyze, and communicate data relevant to SHM. A promising method for SHM is to embed sensors directly into concrete for recording SHM data from inside structural elements. In this paper, a sensor system for embedment into concrete is proposed, able to assess SHM data recorded from concrete. Power is supplied to the sensors on-demand by quadruped robots, which also collect the SHM data via radio-frequency identification (RFID), providing an automated and efficient SHM process. In laboratory experiments, the capability of the sensor system of automatically collecting the SHM data using quadruped robots is validated. In summary, the integration of RFID technology and robot-based inspection presented in this study demonstrates a vital approach to evolve current SHM practices towards more digitalized and automated SHM.
The research project focuses on tackling the detection, measurement, and elimination of per- and polyfluoroalkyl substances (PFAS) from polluted groundwater, with a particular emphasis on addressing short (C4-C7) and ultrashort (C1-C3) chain PFAS. Given the widespread use of PFAS in various products, they are commonly found in groundwater near industrial and military sites in Germany and Israel. Moreover, recent regulations limiting the use of long chain PFAS have led industries to shift towards shorter chain alternatives. Hence, our efforts are geared towards refining detection, quantification, and removal methods for short and ultrashort chain PFAS. In terms of detection, ww are developing passive sampling devices capable of collecting and tracking the temporal distribution of PFAS species in groundwater. This will enable us to analyze contaminations in German and Israeli groundwater using cutting-edge analytical techniques. Additionally, contaminated groundwater will undergo a two-stage treatment process aimed at concentrating the relatively low PFAS concentrations using innovative membrane technologies such as closed-circuit reverse osmosis and mixed matrix composite nanofiltration membrane adsorbers. Subsequently, the streams containing higher PFAS concentrations will be treated through coagulation, with the remaining PFAS being adsorbed onto carbonaceous nanomaterials. The outcome of this research will include the creation of advanced tools for detecting, measuring, and eliminating PFAS from polluted groundwater, while also enhancing our understanding of the scope of these contaminations.
Brittle Failure Limits of Spent Fuel Claddings Subjected to Long-Term Dry Interim Storage Conditions
(2024)
The mechanical properties of spent fuel claddings can be adversely affected under the conditions of long-term dry interim storage, so that the failure limits may be reached in case of mechanical loads during handling or transport after storage. Pre-storage drying and the early stage of interim storage can expose the cladding to higher temperatures and higher tensile hoop stresses than those associated with in-reactor operation and pool storage. During slow cooling of a cladding tube under internal pressure, radial hydrides may precipitate in zirconium-based cladding alloys. This can lead to embrittlement of the material and sudden failure of the cladding integrity under mechanical stress. In order to prevent brittle failure, numerical methods are being developed to predict the mechanical behaviour and identify limiting conditions. Experimental investigations, numerical analyses and evaluation methods are discussed.
An established experimental method for characterising cladding materials is the Ring Compression Test (RCT). Some test results on irradiated cladding tubes after operation in pressure water reactors are publicly available. However, it is helpful to carry out studies on unirradiated surrogate claddings with similar material properties to reduce the effort associated with irradiated samples in hot cells and to perform material tests with a wider range of parameters. On the basis of such experimental data, load-displacement curves have been numerically analysed for a selection of cladding materials.
Radial hydrides can cause a sample to break suddenly due to fracture even at low deformation. Noticeable load drops in the RCT are caused by unstable crack propagation through the radial hydride network. The failure mechanism is quasi-cleavage in the hydrides and micro-void nucleation, growth, and coalescence in the zirconium matrix, with ductile tearing patches connecting adjacent hydrides. The cohesive zone approach was used to simulate the failure process taking into account the radial hydride morphology.
The developed method can adequately describe both the deformation and failure behaviour of irradiated as well as unirradiated claddings of zirconium-based alloys with radial hydrides under RCT conditions. Limiting conditions can be expressed in terms of fracture energy and cohesive strength.
The aim of the ZIKA research project, funded by the BMBF funding program FORKA (FKZ:15S9446 A-C), is the automated detection of internal corrosion of radioactive drums using non-destructive testing (NDT). The newly gained findings will be combined with research results from the previous project EMOS (FKZ:15S9420), which dealt with the external damage of drums. Using NDT, internal corrosion and possible internal sources of damage can be identified before they become a safety-relevant issue. However, if internally sourced damages can be seen externally, the integrity of the damaged drum is no longer guaranteed, which has significant consequences. Therefore, early detection before integrity failure is of particular importance for interim storage facilities with low- and medium-level radioactive waste drums.
In order to protect natural gypsum deposits and to compensate for the decreasing amount of Flue Gas Desulfurization (FGD) gypsum it is necessary to develop and explore new sources of gypsum. For this purpose, the potentials of different gypsum wastes are investigated in the study “GipsRec 2.0”, funded by the Federal Ministry of Education and Research (Germany).
On the one hand, the project worked on a new processing technology for gypsum fiberboards (GFB). While the recycling of gypsum plasterboards has already been carried out on an industrial scale for several years, the recycling of gypsum fiberboards (GFB) has proven to be challenging. Gypsum fiberboards from demolition sites and offcuts from GFB production were used for these investigations. The tests were conducted on a technical scale. Furthermore, various synthetic gypsums are being investigated with regard to their suitability for gypsum production. The analyses are carried out on production residues.
In this project, a promising process for gypsum fiberboard recycling could be developed, as well as other waste gypsums are investigated and evaluated with regard to their potential as secondary raw material. In addition, selected process routes are assessed for their environmental impact using a life cycle assessment (LCA) approach.
Distributed fiber optic strain sensing for structural health monitoring of 70 MPa hydrogen vessels
(2024)
We report on the development and testing of 70 MPa hydrogen pressure vessels with integrated fiber optic sensing fibers for automotive use. The paper deals with the condition monitoring of such composite pressure vessels (CPVs) using the optical backscatter reflectometry (OBR) applied for a distributed fiber optic strain sensing along fully integrated polyimide-coated single-mode glass optical fiber (SM-GOF). The sensing fibers were embedded into the vessel structure by wrapping them over the polymer liner during the manufacturing process of the carbon fiber reinforced polymer (CFRP). Detecting local strain events by the integrated fiber optic sensors can be an opportunity for monitoring the material degradation of CPVs under static and cyclic loading.
We present a distributed polymer optical fiber sensor system for deformation monitoring of geotechnical infrastructure. The sensor system is based on the digital incoherent optical frequency domain reflectometry (I-OFDR) for the detection of local strain events along a perfluorinated polymer optical fiber (PF-POF) used as a sensing fiber. For the best possible load transfer, the PF-POFs were integrated onto geosynthetics which pose a sensor carrier for the sensing fiber. By using elastic PF-POF instead of a standard glass fiber as a sensing fiber the strain range of geosynthetics-integrated fiber optic sensors could be extended up to 10 % in accordance with the end-user requirements.
Die Einstufung von Hausmüllverbrennungsasche (IBA) als gefährlich oder nicht gefährlich nach der Gefahreneigenschaft HP14 (ökotoxisch) ist nach wie vor umstritten, da es noch keine keine allgemein anerkannten Methoden zur Bewertung gibt. Wenn die Berechnungsregeln angewendet werden sollen angewendet werden sollen, sind Kenntnisse über die chemische Zusammensetzung von IBA erforderlich. Informationen über über die chemische Zusammensetzung von IBA können mit einem Ansatz gewonnen werden, der auf der Gruppierung von Substanzen. Für IBA können vier Stoffgruppen definiert werden: 1. elementare und legierte Metalle, 2. leicht wasserlösliche Stoffe, 3. schwer lösliche Stoffe und 4. Stoffe mit starken chemischen Bindungen. Elementares und legiertes Cu und Zn sind in der IBA vorhanden und werden in der Regel als Nichteisenmetallfraktion zurückgewonnen, zumindest die größeren Partikel. Zn-Partikel, die kleiner als 1 mm sind, werden als H410 eingestuft, feine Partikel von Cu nur als H411. Die wasserlösliche Fraktion kann mit Standardauslaugungsmethoden quantifiziert werden Auslaugungsmethoden quantifiziert werden, z. B. bei einem Flüssigkeits-Feststoff-Verhältnis (L/S) von 2 oder 10 l/kg. Sowohl die Sulfate von Zn als auch von Cu gehören zu dieser Gruppe. In einer neueren Veröffentlichung wurde gezeigt, dass bei den oben genannten Metalle die ausgelaugte Menge weit unter dem Grenzwert von 1.000 mg/kg liegt, selbst wenn stöchiometrische Faktoren angewendet werden. Stoffgruppe 3 sind potenzielle H410-Stoffe. Dabei handelt es sich um Carbonate, Hydroxide und Oxide der betreffenden Elemente, die löslich sind in schwachen organischen Säuren wie Essigsäure löslich sind. Die Worst-Case-Stoffe der Gruppe 3, d. h. die Verbindungen mit den höchsten stöchiometrischen Faktoren, sind CuCO3xCu(OH)2 und ZnO. Stoffe mit starken chemischen Bindungen wie Silikate oder Sulfide sind nur löslich in starken Säuren (z.B. Königswasser) löslich und haben keinen Ökotoxizitäts-Gefahrencode. Das Mobilisierungsverhalten der relevanten Schwermetalle und damit der Gruppe der schwer schwerlöslichen Verbindungen kann mit der 4-stufigen sequentiellen Extraktion untersucht werden. Für die HP14 Einstufung könnte auch eine einstufige Extraktion ausreichend sein. Nur die Elemente Zn und Cu sind für die HP14-Einstufung der IBA von Bedeutung, da die Feststoffgehalte aller anderen Schwermetalle unterhalb des Feststoffgehalte aller anderen Schwermetalle unter der Cut-Off-Grenze von 0,1 % liegen, selbst wenn man sie in chemischen Verbindungen mit stöchiometrischen Faktoren. Im Ergebnis wurde gezeigt, dass IBA in der Regel als nicht gefährlich einzustufen ist.
Hydrogen pressure vessels are among the most essential components for reliable hydrogen technology. Under current regulations, a mostly conservative strategy is employed, restricting the usage time of hydrogen pressure vessels without providing information on the real remaining lifetime. During the service life, pressure vessels are inspected periodically. However, no established method that can provide continuous monitoring or information on the remaining safe service life of the vessel. In this paper, we propose a sensor network for Structural Health Monitoring (SHM) of hydrogen pressure vessels where data from all sensors are collected and centrally evaluated. Specifically, we integrate three different SHM sensing technologies namely Guided Wave ultrasonics (GW), Acoustic Emission testing (AT), and distributed Fiber Optic Sensing (FOS). This integrated approach offers significantly more information and could therefore enable a transition from costly and time-consuming periodic inspections to more efficient and modern predictive maintenance strategies, including Artificial Intelligence (AI)-based evaluation. This does not only have a positive effect on the operational costs but enhances safety through early identification of critical conditions in the overall system in real-time. We demonstrate an experimental set-up of a lifetime test where a Type IV Composite Overwrapped Pressure Vessel (COPV) is investigated under cyclic loading instrumented with AT, FOS, and GW methods. We acquired data from the sensor network until the pressure vessel failed due to material degradation. The data collected using the three different SHM sensor technologies is planned to be evaluated individually, using data fusion, and AI. In the future, we aim to integrate the measurement setup into a hydrogen refueling station with the data stream implemented into a digital signal processing chain and a digital twin.
Structural health monitoring of hydrogen pressure vessels using distributed fiber optic sensing
(2024)
We report on distributed fiber optic sensing-based monitoring of hydrogen composite overwrapped pressure vessels (COPV) to simultaneously increase the operational lifespan and mitigate maintenance costs. Our approach represents, to the best of our knowledge, the first application of distributed fiber optic sensing for COPV Type IV monitoring, where the sensing fibers are attached to the surface, rather than integrated into the composite material. Specifically, we attach an optical fiber of 50 m to the pressure vessel's surface, covering both the cylindrical and dome sections. We note that our fiber optic sensing technique relies on swept wavelength interferometry providing strain information along the entire length of the optical fiber with high spatial resolution even at the millimeter scale. When the vessel is pressurized, the sensing optical fiber shows a linear strain response to pressure at every position along the fiber. After thousands of load cycles, the vessel finally fails with the optical fiber detecting and precisely localizing the damage in the vessel’s blind dome area. Furthermore, we discuss the potential of state-of-the-art signal processing methods and machine learning for advancing predictive maintenance. This could reduce the number of regular inspections, mitigate premature maintenance costs, and simultaneously increase the vessel’s remaining safe service life. We believe that the structural health monitoring of hydrogen pressure vessels with fiber optic sensors can enhance trust in hydrogen technology contributing to the energy transition in the future.
Packages for the transport of spent nuclear fuel are designed to endure severe accidents. To obtain approval, these transport packages must adhere to the specification-based criteria of the international transport regulations SSR-6 of the International Atomic Energy Agency (IAEA). To ensure compliance with these requirements, specific mechanical and thermal tests need to be addressed with respect to the package type. Typically, SSR-6 prescribes a mechanical test followed by a thermal fire test as part of different testing scenarios. To approve the latter test of the sequence, BAM performs calorimeter tests in advance with so-called fire reference packages for characterizing the actual fire and its impact on the package to be tested. Packages are designed with different geometry sizes depending on their purpose. For previous tests, the implemented test setups in the fire test stand were sufficiently dimensioned and could cover all requirements in this respect. However, to cover additional testing needs in the future, BAM is expanding the test setup for the purpose of testing significantly larger packages.
In previous test setups one ring burner for propane surrounding the test specimen was sufficient. The limiting size in this configuration was the design height of the transport package to be tested. According to the thermal test of the IAEA-Regulations [1], a 30-minute fully engulfing 800°C pool fire or an equally severe fire, e.g., propane gas fire, must be applied to the transport package. Possible adjustments such as nozzle cross-section and propane mass flow can be adjusted to a certain extent. Further modifications, to cover significantly higher and larger packages all-around with a fully engulfing fire, must be accomplished with an additional, second burner ring. Both burner rings had the same dimensions and were mounted on top of each other at different heights to create a significantly larger volume of fire that completely engulfs the package including its impact limiter.
To meet the IAEA regulatory boundary conditions, the enhanced fire test stand with the second burner ring is tested with a large fire reference package and will then be used for real-size transport packages after all parameters are successfully met. This fire reference package represents the external geometry of a generic transport cask for radioactive material and is equipped with numerous temperature sensors to record temperature curves at the interior wall surfaces.
The DACHS (Database for Automation, Characterization and Holistic Synthesis) project aims to create completely traceable experimental data, covering syntheses, measurements, analyses, and interpretations. DACHS_MOFs focuses on the synthesis and characterisation of metal-organic frameworks, across multiple, automation-assisted experimental series (AutoMOFs), with the overall goal of producing reproducible MOF samples through tracking of the synthesis parameters.
DACHS_MOFs is simultaneously used to test the DACHS principles.
This upload contain synthesis data from AutoMOFs_1 in HDF5 format (.h5). Each .h5 file contains detailed information on the chemical, experimenal, and synthesis parameters used during the synthesis of a single AutoMOF sample.
Analytische Methoden für die Quantifizierung von Mikroschadstoffen (Synonym für Spurenstoffe) und Pathogenen im Wasser sind eine Grundvoraussetzung für die Umsetzung des Ziels Nr. 6 für Nachhaltige Entwicklung der UN, weltweit sauberes Wasser zur Verfügung zu stellen. Dafür sind schnelle, einfach zu bedienende und kostengünstige Überwachungssysteme notwendig. Antikörperbasierte Biosensoren haben das Potential, z.B. die Eliminationsleistung bezüglich kleiner organischer Moleküle durch die vierte Reinigungsstufe von Kläranlagen vor Ort zu überwachen. Darüber hinaus kommt modernen bioanalytischen Verfahren bei der Quantifizierung von Pathogenen eine immer wichtigere Rolle zu. Neben einer Bestandsaufnahme zu diesen Themen ist es das Ziel dieses Beitrags, die Anwendungsbarrieren von Biosensoren für die Wasseranalytik von Mikroschadstoffen abbauen zu helfen und die Vorzüge moderner bioanalytischer Methoden für die Quantifizierung von Pathogenen aufzuzeigen.
Indirect combustion noise due to the interaction of flow inhomogeneities with a choked combustion-chamber exit is an important cause of combustion instability in solid rocket motors.
Moreover, it is believed to be an issue in electrical-power generation turbines and aero-engines. If these flow inhomogeneities are essentially characterized by the fluid having a locally appreciablydifferent thermodynamic state, the acoustic response engendered by its interaction with the combustion-chamber exit is commonly referred to as entropy noise. In this paper, dedicated numerical-simulation results of entropy-patch choked-nozzle interactions are presented. Two types of entropy patches were considered: rectangular slugs and circular spots. Moreover, analytical-model-based analysis, of said simulation results, is presented. Based on said analysis, the authors posit the existence of three modeling regimes: the quasi-steady-modeling regime, the blended-physical-effects regime, and the inertial-modeling regime.
Das Ausbreitungsverhalten geführter Ultraschallwellen ermöglicht die großflächige Prüfung von Platten und schalenförmigen Bauteilen wie Rohren und Laminaten auf Fehlstellen von wenigen Prüfpunkten aus. Während die beschränkte Divergenz der geführten Wellen die Ultraschallprüfung begünstigt, erschwert das dispersive und multimodale Verhalten der Lamb-Wellen die Auswertung der Ultraschallsignale. Die dispersive und multimodale Wellenausbreitung verkompliziert die Bestimmung der Fehlerposition bei der Auswertung der Geschwindigkeiten einzelner Wellenpakete. Zudem ist es herausfordernd, einen einfachen Zusammenhang zwischen den Reflexionen der Fehlstelle und deren Größe und Form herzustellen. Eine Möglichkeit zur genauen Bestimmung der Fehlerposition und -geometrie bietet der direkte Vergleich der Messsignale mit den Signalen aus einem Simulationsmodell. Die Nachbildung des Schadens im Simulationsmodell stellt ein inverses Problem dar, das iterativ gelöst werden kann, indem ein Vorwärtsmodell immer weiter optimiert wird. Klassische Ansätze wie die Finite Elemente Methode (FEM) sind für die Simulation von Ultraschallwellen aufgrund der kleinen Wellenlängen im Vergleich zur Bauteilgröße meist ineffizient. Aus diesem Grund basiert das vorgestellte Vorwärtsmodell auf der semi-analytischen Scaled Boundary Finite Element Method (SBFEM), die große Teile der Wellenausbreitung analytisch berechnet. In diesem Beitrag wird die Validierung des zweidimensionalen Modells an Platten mit einer rechteckigen Nut als Ersatzfehler präsentiert und es werden erste Schritte zur Validierung von 3D-Modellen vorgestellt.
Various software products for the simulation of industrial X-ray radiography have been developed in recent years (e.g., aRTist 2, CIVA CT, Scorpius XLab, SimCT, Wilcore) and their application potential has been shown in numerous works. However, full systematic approaches to characterise a specific CT system for these simulation software products to obtain a truthful digital twin are still missing. In this contribution, we want to present two approaches to obtain realistic grey values in X-ray projections in aRTist 2 simulations based on measured projections. In aRTist 2, the displayed grey value of a pixel is based on the energy density incident on that pixel.
The energy density is calculated based on the X-ray tube spectrum, the attenuation between source and detector as well as an energy-dependent sensitivity curve of the detector. The first approach presented in this contribution uses the sensitivity curve as a free modelling parameter. We measured the signal response at different thicknesses of Al EN-AW6082 at different tube voltages (i.e., different tube spectra). We then regarded the grey values displayed by these projections as a data regression respectively an optimisation problem and obtained the sensitivity curve that is best able to reproduce the measured behaviour in aRTist 2. The resulting sensitivity curve does not necessarily hold physical meaning but is able to simulate the real system behaviour in the simulation software.
The second approach presented in this contribution is to estimate the sensitivity curve based on assumptions about the characteristics of the scintillation detector (e.g., scintillator material, scintillator thickness and signal processing characteristics). For this approach, a linear response function (linear relationship between the deposited energy per pixel and the resulting grey value) is assumed. If the detector characteristics, which affect the simulated deposited energy, are properly modelled, the slope and offset of the response function to match the measured grey values should be the same for different tube spectra. As the offset is constant and given by the grey values measured at no incident radiation, the slope is the remaining parameter to evaluate the success of the detector modelling. We therefore adapted the detector characteristics by changing the detector setup until the slope was nearly the same for all measured tube spectra. We are aware that the resulting parameters of the scintillator material and thickness might not be the real ones, but with those modelling parameters we are able to simulate realistic grey values in aRTist 2. Both of those approaches could potentially be a step forward to a full systematic approach for a digital twin of a real CT system in aRTist 2.
The consideration of ageing mechanisms is with integration into the IAEA-requirements now obligatory for the design of transport packages. For packages intended to be used for shipment after storage the consideration of the effects of ageing mechanisms during storage in safety analyses and the implementation of corresponding instructions for operation and maintenance are required. Therefore, these packages have been maintained during storage in a manner that all requirements specified in the IAEA-requirements and in the applicable certificates of approval have been fulfilled.
BAM is the competent authority in Germany for evaluating the thermal and mechanical design of packages for the transport of radioactive materials. In this context, BAM also evaluates the aging mechanisms and aging effects occurring during the long-term storage period of such transport packages. BAM has developed a guideline for the implementation of ageing assessment and of the measures for ageing management into the approval procedure based on IAEA-requirements.
The goal of the presented paper is to introduce this guideline and the general approach for ageing management requirements and to describe the application to a specific package design. The type and amount of the ageing management not only depend on the use of the packaging, but also on the accessibility of the components that are considered in the ageing assessment. The different operating phases of a packaging are considered for the ageing assessment, such as loading, interim storage or transport.
The implementation of measures for ageing management is divided into three levels – systemic measures, package design related measures and documentation. The systemic measures are attributed to the general management system and define the whole activities for organization of ageing management like structure, responsibilities, documentation, reports and evaluation. The package design related measures are defined in an ageing management plan. These measures shall ensure that the anticipated changes of the package design under consideration of ageing effects still complies with the design approval specification. Therefore, an ageing surveillance program and, if necessary, a gap analysis program shall be developed. The ageing management documentation ensures the continuous documentation of the compliance of a specific package to the approved package design, comprising mainly records resulting from operation and surveillance.
We introduce a passive smart dust concept as a novel solution for environmental monitoring. Utilizing chemical reagents like colorimetric indicators and other chemosensors, these particles detect varying environmental conditions. We developed paper-based sensors that are both cost-effective and eco-friendly. In practical tests, these sensors, dispersed over a designated area, successfully identified hazardous substances by changing their color when exposed to acids or bases. This color change was remotely detectable using a drone-mounted color camera. The data thus obtained was processed through specialized software, accurately pinpointing areas of contamination. This method proves the efficacy and scalability of passive smart dust technology for real-time, environmentally sustainable remote sensing of hazardous materials
Die größten Vorteile der luftgekoppelten Ultraschallprüfung sind: die berührungslose Prüfung und der Verzicht auf ein flüssiges Koppelmittel. Allerdings weisen die meisten luftgekoppelten Prüfszenarien ein sehr geringes Signal-zu-Rausch-Verhältnis (SNR) auf und die Pegel, die von luftgekoppelten Ultraschallwandlern realisiert werden, sind um mehrere Größenordnungen kleiner.
Da diese Herausforderung auch in anderen Disziplinen wie bspw. der Radartechnik existiert und dort ebenfalls eine entscheidende Rolle spielt, wurde die dort eingesetzte Pulskompression auf die physikalischen Gegebenheiten der luftgekoppelten Ultraschallprüfung angepasst und angewandt.
Dieser Beitrag präsentiert die Ergebnisse von zwei Versuchsaufbauten: 1) ein thermoakustischer Sender und ein optisches Mikrofon und 2) ein Paar Ferroelektret-Wandler als Sender und Empfänger. Aufgrund der physikalischen Randbedingungen wurden unipolare Kodierungen verwendet. Die Verwendung von unipolaren Kodes zur Modulation der Anregungssignale stellt dabei eine neue Methode dar, die so die Pulskompression für Ferroelektret- und thermoakustische Wandler ermöglichen soll. Die Anwendung der Pulskompression auf die Kombination aus thermoakustischem Sender und optischem Mikrofon konnte das Signal-zu-Rausch-Verhältnis um bis zu 15 dB und für die Ferroelektret-Wandler um bis zu 23 dB erhöhen.
In der Wissenschaft und Technik gibt es verschiedene Gründe, um auf Basis geeigneter Modelle in die Zukunft schauen zu wollen, beispielsweise um zu bewerten, ob ein Bauteil auch noch deutlich länger verwendet werden kann als eigentlich einmal vorgesehen. Eine Methode dieses zu tun, basiert auf dem Zeit-Temperatur-Äquivalenz-Prinzip, welches besagt, dass ein Zustand oder eine Materialeigenschaft gleichwertig bei verschiedenen Zeit-Temperatur-Kombinationen auftritt oder erreicht werden kann. Höhere Temperaturen verkürzen in der Regel die Dauer und umgekehrt. In den letzten Jahrzehnten hat sich ein umfangreiches Methodenspektrum für unterschiedliche Werkstoffe und Anwendungsgebiete entwickelt, sodass die Identifikation einer geeigneten Methode für einen konkreten Anwendungsfall oder neue Materialien eine Herausforderung darstellt. These: „Fortschrittlich wäre, existierende Methoden zusammenzuführen, methodenspezifische Vorteile zu kombinieren, um mit geringerem Aufwand ein geeignetes Prognosemodell zu entwickeln.“
Für metallische Werkstoffe und Polymere verläuft die Entwicklung von Prognosemodellen mit Zeit-Temperatur-Korrelation seit ca. 1940 parallel und unabhängig voneinander. In diesem Zusammenhang bekannte Methoden sind das Zeit-Temperatur-Superpositionsprinzip und Zeit-Temperatur-Parameter, wie der LARSON-MILLER-Parameter. Die jeweiligen methodischen Ansätze sind in der Regel anwendungs- und materialspezifisch und nur einzelnen Fachartikeln zu entnehmen. Eine zusammenführende thematische Übersicht und Untersuchung existierender Methoden wurden bislang nicht publiziert. Diese Forschungsarbeit verfolgt dahingehend einen neuartigen methodischen Ansatz und zeigt untersuchte Gemeinsamkeiten und Unterschiede als auch Analogien für das Zeit-Temperatur-Superpositionsprinzip und Zeit-Temperatur-Parameter anhand bestimmter Merkmale auf. Dafür wurden verschiedene analytische und grafische Ansätze verwendet. Ferner wird eine zusammenführende Untersuchung anhand eines rheologischen Materialmodells sowie anhand eines praktischen Anwendungsbeispiels gezeigt. Hergeleitet wurde u. a., dass das Prinzip der Zeit-Temperatur-Superposition für sogenanntes thermorheologisch einfaches und komplexes Verhalten konkreten Zeit-Temperatur-Parametern zugeordnet werden können. Und dadurch Verschiebefunktionen nicht nur in Abhängigkeit der Temperatur, sondern auch abhängig vom Zustand untersucht und definiert werden können. Ferner ermöglicht eine Skalierung der Zeit-Temperatur-Parameter auf eine Referenztemperatur physikalisch anschaulichere Auswertungen analog zum Zeit-Temperatur-Superpositionsprinzip. Untersuchungen zeigen, dass sich für einen konkreten Anwendungsfall die geeignetste Zeit-Temperatur-Äquivalenz-Methode aus einer gegenseitigen Abhängigkeit bzw. Kompatibilität einzelner Elemente, wie zugrunde gelegte Daten, Koordinatenachsenskalierung, ermittelte Zeit-Temperatur-Äquivalenz, Masterfunktionsansatz und der geforderten Interpolationsgüte herleitet.
Der gewählte Forschungsansatz und die erzielten Ergebnisse bieten eine Plattform für die weitere Entwicklung von Prognosemodellen auf Basis des Zeit-Temperatur-Äquivalenz-Prinzips, insbesondere im Hinblick auf eine Zusammenführung und Kombination existierender Methoden.
This paper explores combining a gimbal-mounted tunable diode laser absorption spectroscopy (TDLAS) sensor and a video camera to create a virtual gas camera for methane leak detection. This provides a low-to-zero-cost extension of typical TDLAS gas tomography systems. A prototype setup mounted on a ground robot is evaluated. Results acquired using a simulated methane leak show the feasibility of the virtual gas camera, accurately detecting methane leaks by overlaying concentrations onto a visual image. While the acquisition time is significantly longer than for traditional gas cameras, potential enhancements are discussed. The study concludes that the virtual gas camera is feasible and useful, despite its longer acquisition time. It serves as a valuable software-only addition to typical TDLAS gas tomography systems, offering quickly-available on-site data augmentation for visual leak assessment at low-to-zero cost.
This paper outlines significant advancements in our previously developed aerial gas tomography system, now optimized to reconstruct 2D tomographic slices of gas plumes with enhanced precision in outdoor environments. The core of our system is an aerial robot equipped with a custom-built 3-axis aerial gimbal, a Tunable Diode Laser Absorption Spectroscopy (TDLAS) sensor for CH4 measurements, a laser rangefinder, and a wide-angle camera, combined with a state-of-the-art gas tomography algorithm. In real-world experiments, we sent the aerial robot along gate-shaped flight patterns over a semi-controlled environment with a static-like gas plume, providing a welldefined ground truth for system evaluation. The reconstructed cross-sectional 2D images closely matched the known ground truth concentration, confirming the system’s high accuracy and reliability. The demonstrated system’s capabilities open doors for potential applications in environmental monitoring and industrial safety, though further testing is planned to ascertain the system’s operational boundaries fully.
Gas Distribution Mapping (GDM) is essential in monitoring hazardous environments, where uneven sampling and spatial sparsity of data present significant challenges. Traditional methods for GDM often fall short in accuracy and expressiveness. Modern learning-based approaches employing Convolutional Neural Networks (CNNs) require regular-sized input data, limiting their adaptability to irregular and sparse datasets typically encountered in GDM. This study addresses these shortcomings by showcasing Graph Neural Networks (GNNs) for learningbased GDM on irregular and spatially sparse sensor data. Our Radius-Based, Bi-Directionally connected GNN (RABI-GNN) was trained on a synthetic gas distribution dataset on which it outperforms our previous CNN-based model while overcoming its constraints. We demonstrate the flexibility of RABI-GNN by applying it to real-world data obtained in an industrial steel factory, highlighting promising opportunities for more accurate GDM models.
A thousand times thinner than a human hair, nanoparticles (NPs) are finding applications in a range of modern products. However, as some can affect human health or the environment, knowing the types present is essential. Electron microscopy is the ‘gold standard’ for NP analysis, allowing identification based on manual size analysis, but a new method was required to analyse these particles quickly, accurately and in a consistent way.
Germany had been transporting spent fuel to the reprocessing plant in Sellafield and La Hague for decades until around 2005. Resulting from the obligation to take back the vitrified high-level waste from reprocessing six CASTOR® HAW28M filled with 168 canisters with radioactive waste in vitrified form were transported from Sellafield to the interim storage facility Biblis in 2020. Rail wagons were used for the transport to the port in Barrow-in-Furness, where they were loaded into a dedicated seagoing vessel, certified as INF Class 3 according to the INF Code. This was the first time that vitrified high level waste with considerable heat load was transported under a German design approval certificate.
BAM was involved in the authority assessment of the conditions for the sea transport. For the first transport BAM required among others, assessment of temperature distribution during transport, logging of temperatures of cargo bays and graphical imaging of temperatures of the bay with the cask in order to ensure compliance with temperature specifications, e.g. maximal neutron absorber and gasket temperatures. Special interest was taken in the identification of possible events exceeding the specified temperatures considering the different philosophies of IMDG code and its supplement INF code regarding temperature control of hatches. Results show compliance with assumed conditions.
This working paper summarises the current state of knowledge and research on the application of sensors in road pavements, designed to record input quantities and characteristics for structural assessment. In this working paper, sensors generally refer to technical equipment that can used to record the values of physical quantities and display them for interpretation.
The working paper deals with every type of sensor that is permanently connected to the road, i.e. sensors that are installed – in the bound and unbound courses of the superstructure as well as in the sub-base/sub-structure, – next to or above the road (for example on masts) and can contribute to structural recording and its subsequent assessment. This can also include sensors that are primarily used for a different purpose (e.g. traffic control). However, this working paper only describes the application of sensors that are installed primarily for other purposes for the sake of completeness; special publications (e.g. Notes on detection technologies in road traffic) are available for the respective installation situations.
Der Abschlussbericht stellt die wesentlichen Arbeitsschritte und Ergebnisse des Teilvorhabens der BAM im BMBF-Vorhaben SEE-2L vor. Im Rahmen dieses Vorhabens wurde auf dem Testgelände Technische Sicherheit (BAM TTS) ein Großversuchsstand für das thermische Durchgehen von Lithium-Batterien auf Modul- und Batterieebene entwickelt und aufgebaut. Im Zuge des Projektes konnte eine erste Versuchsserie zu den Auswirkungen des thermischen Durchgehens von Batteriemodulen durchgeführt werden. Der Abschlussbericht umfasst zwei Teile, im Teil I den Kurzbricht und im Teil II die eingehende Darstellung.
We introduce a novel adaptive Gaussian Process Regression (GPR) methodology for efficient construction of surrogate models for Bayesian inverse problems with expensive forward model evaluations. An adaptive design strategy focuses on optimizing both the positioning and simulation accuracy of training data in order to reduce the computational cost of simulating training data without compromising the fidelity of the posterior distributions of parameters. The method interleaves a goal-oriented active learning algorithm selecting evaluation points and tolerances based on the expected impact on the Kullback-Leibler divergence of surrogated and true posterior with a Markov Chain Monte Carlo sampling of the posterior. The performance benefit of the adaptive approach is demonstrated for two simple test problems.
Normung und Standardisierung in der zerstörungsfreien Prüfung finden auf nationaler, europäischer und internationaler Ebene statt. Die Übernahme von Leitungsfunktionen in diesen Gremien erzeugt die Möglichkeit der Steuerung von Themen und Inhalten der relevanten Normen. Das persönliche Engagement der Fachexpert*innen in den nationalen Gremien und den europäischen und internationalen Arbeitsgruppen ist ein zusätzlicher Faktor für die inhaltliche Korrektheit und die inhaltliche Ausrichtung der Norm. Denn wer nicht normt, wird genormt und muss letztlich Normen anwenden, die andere entsprechend ihrer eigenen Interessen gestaltet haben. Voraussetzung für die Teilnahme in europäischen und internationalen Normungsgremien ist die Mitwirkung in den entsprechenden DINSpiegelgremien, welche die europäischen (CEN) und internationalen (ISO) Aktivitäten spiegeln und die Fachexpert*innen für die Mitarbeit autorisieren.
Auf internationaler Ebene findet die Normungsarbeit in den technischen Komitees ISO/TC 135 “Non-destructive testing” und ISO/TC 44/SC 5 “Testing and inspection of welds” und ihren Arbeitsgruppen statt. Das europäische Pendant ist das CEN/TC 138 “Zerstörungsfreie Prüfverfahren” mit seinen Arbeitsgremien. Die DINSpiegelgremien sind für die deutsche Mitarbeit in diesen Gremien und die inhaltliche Bewertung der Norm-Entwürfe zuständig.
Die Transformation der Energienutzung von konventionellen zu erneuerbaren Quellen führt dazu, dass zukünftig mehr Energie effizient zwischengespeichert werden muss. Eine Möglichkeit der elektrochemischen Zwischenspeicherung bieten Lithium-Ionen-Batterien. Hierfür können ausgemusterte Automobilantriebsbatterien verwendet werden. Erfüllen sie die hohen Anforderungen des mobilen Bereichs nicht mehr, haben sie oftmals noch eine ausreichende Kapazität und Leistungsfähigkeit für die stationäre Zwischenspeicherung.
Neben der Verwendung der Batterien im größeren Maßstab, z.B. bei Energieversorgern, werden durch den vermehrten Einsatz von Photovoltaik-Anlagen in Ein- und Mehrfamilienhäusern verstärkt Zwischenspeicher für Privathaushalte nachgefragt. Dies birgt auch für Einsatzkräfte neue Herausforderungen in der Gefahrenabwehr.
Im vom Bundesministerium für Bildung und Forschung (BMBF) geförderten Verbundprojekt „SEE-2L – Sicherheit elektrochemischer Energiespeicher in Second Life Anwendungen“ wurden Versuche mit Second Life Modulen durchgeführt. Verbundpartner im Projekt waren neben der vfdb die Otto-von-Guericke-Universität Magdeburg und die Bundesanstalt für Materialforschung und -prüfung. Zudem war das Institut der Feuerwehr Nordrhein-Westfalen eingebunden.
Die durchgeführten Versuche bilden eine Grundlage für die Einordnung der Batteriespeicher, z.B. aus Sicht des baulichen Brandschutzes, zur Methodik der Brandbekämpfung oder zur Risikobewertung hinsichtlich der Prozess- und Anlagensicherheit.
Im Beitrag werden die Versuchsergebnisse vorgestellt und Ansätze für deren Anwendung gezeigt. Um die gewonnenen Erkenntnisse zu vermitteln, wurde im Projekt zudem ein Schulungskonzept für Einsätze mit Lithium-Ionen-Technologien erarbeitet, das im Beitrag präsentiert wird. Es besteht aus theoretischen und praktischen Anteilen, sodass bei den Feuerwehren praxisnah aus- bzw. fortgebildet werden kann.
Based on the state-of-the-art research and regulations, the application of the fracture mechanics master curve (MC) concept to ferritic ductile cast iron (DCI) is being investigated in a joint research project between MPA Stuttgart and BAM Berlin. This paper outlines the research approach, the planned investigations and first results of the experimental program.
Zusammenfassend wurde in dieser Arbeit gezeigt, dass die Setzmaschinentechnik eine geeignete Methode ist, um Brechsande aus gemischten Bauabfällen aufzubereiten. Die Trennung des Materials in zwei Stoffströme unterschiedlicher Dichte hat sich mit einer Absenkung um 56% besonders effizient in der Reduzierung von PAK Belastungen im Feststoff erwiesen. Auch die Sulfatlast im Produktstrom wurde durch den Prozess im Vergleich zum Aufgabegut um 29% gesenkt. Neben der Erhöhung des Median Partikeldurchmessers durch Klassierungseffekte, ist die Herabsetzung verschiedener Eluatparameter ebenfalls positiv zu bewerten. Dies bezieht sich zum einen auf die elektrische Leitfähigkeit, die nach EBV von RC-3 auf RC-1 aufgewertet wurde und zum anderen auf die Chromkonzentration, die von RC-2 auf die Stufe RC-1 angehoben wurde. Die vorliegenden Aufbereitungsergebnisse erlaubten jedoch nicht eine Gesamteinordnung des Materials als Ersatzbaustoff oberhalb der Klasse RC-3. Hierzu ist eine weitere Absenkung der Eluatwerte für Sulfat um 25% von RC-3 (1325 mg L-1) auf RC-2 (< 1000 mg L-1) und des PAK-15 Wertes um 4% von RC-3 (8.3 µg L-1) auf RC-2 (< 8.0 µg L-1) erforderlich. Eine detaillierte Optimierung der Prozessparameter der Setzmaschinentechnik könnten diesen Spielraum ermöglichen.
Die aus der Kirche in Greven entnommenen A. punctatum wiesen größere genetische Unterschiede auf als die aus der isolierten Zucht der BAM. Dies lässt vermuten, dass ein Austausch von zufliegenden oder eingeschleppten Individuen zu einer erhöhten genetischen Variabilität beiträgt.
Die Ergebnisse der Sequenzanalysen vom Standort Greven zeigten, dass vier Variationen vorhanden waren. Die DNA-Barcodes aus der Datenbank NCBI (Frankreich, Finnland und Deutschland) besaßen nur SNPs, die bereits aus den Insekten der Kirche in Greven bekannt waren. Nach aktueller Datenlage für den betrachteten Genabschnitt sind diese Varianten (V2 bis V22) als repräsentativ für den mitteleuropäischen Raum anzunehmen.
Potenzielle weitere Varianten lassen sich nur über eine größere Stichprobenanzahl entdecken/finden. Die Ergebnisse der Käferproben aus der isolierten Zucht der BAM sind deutlich homogener und entsprachen der Variante 1 aus Greven. Die Variante 1 wurde ebenfalls in vier französischen und einer deutschen Probe aus der NCBI-Datenbank nachgewiesen.
Die Ergebnisse deuten auf zwei Hauptvariationen (Vx und V20) hin, wobei die eine (VJ homogener als die andere (V20) zu sein scheint. Da für den Räuber K. caeruleus keine Unterschiede in der COI gefunden wurden, gilt zu prüfen, ob der gewählte Genabschnitt für die Untersuchung repräsentativ ist. Dies ist mit einer höheren Probenzahl zu validieren.
Bei der zerstörungsfreien Prüfung verlegter Eisenbahnschienen werden die Rohdaten derzeit in proprietären Datenformaten gespeichert und auf Datenträgern zwischen den Prüfzügen und den auswertenden Stellen versendet. Die proprietären Datenformate sind in der Regel nur den Herstellern der Prüfsysteme bekannt und deren Dokumentation nicht allgemein zugänglich.
Die „Standard Practice for Digital Imaging and Communication in Nondestructive Evaluation“ (DICONDE), basierend auf dem medizinischen Standard „Digital Imaging and Communication in Medicine“ (DICOM), ermöglicht es, sowohl Prüfdaten als auch Prüfergebnisse und Streckeninformationen in einem standardisierten Format zu speichern und zwischen verschiedenen Endpunkten zu übertragen.
Das Poster gibt zunächst einen kurzen Überblick über die hierarchische Struktur von DICONDE und zeigt dann, wie DICONDE bei der Prüfung verlegter Eisenbahnschienen verwendet werden kann. Die geometrischen Besonderheiten (mehrere Kilometer Länge pro Prüffahrt, kurviger Streckenverlauf) stellen dabei eine besondere Herausforderung dar. Im Rahmen des mFUND-geförderten Projektes „Arteficial Intelligence for Railway Inspection (AIFRI)“, Förderkennzeichen 19FS2014C, wurde ein Vorschlag für eine Erweiterung des DICONDE-Standards für die Schienenprüfung erarbeitet und bei der ASTM eingereicht.
Early detection of fatigue cracks and accurate measurements of the crack growth play an important role in the maintenance and repair strategies of steel structures exposed to cyclic loads during their service life. Observation of welded connections is especially of high relevance due to their higher susceptibility to fatigue damage. The aim of this contribution was to monitor fatigue crack growth in thick welded specimens during fatigue tests as holistically as possible, by implementing multiple NDT methods simultaneously in order to record the crack initiation and propagation until the final fracture. In addition to well-known methods such as strain gauges, thermography, and ultrasound, the crack luminescence method developed at the Bundesanstalt für Materialforschung und -prüfung (BAM), which makes cracks on the surface particularly visible, was also used. For data acquisition, a first data fusion concept was developed and applied in order to synchronize the data of the different methods and to evaluate them to a large extent automatically. The resulting database can ultimately also be used to access, view, and analyze the experimental data for various NDT methods. During the conducted fatigue tests, the simultaneous measurements of the same cracking process enabled a comprehensive comparison of the methods, highlighting their individual strengths and limitations. More importantly, they showed how a synergetic combination of different NDT methods can be beneficial for implementation in large-scale fatigue testing but also in monitoring and inspection programs of in-service structures - such as the support structures of offshore wind turbines.
The impact of magnetism on chemical ordering in face-centered cubic CrCoNi medium entropy alloy is studied by a combination of ab initio simulations, machine learning potentials, and Monte Carlo simulations. Large magnetic energies are revealed for some mixed L12 /L10 type ordered configurations, which are rooted in strong nearest-neighbor magnetic exchange interactions and chemical bonding among the constituent elements. There is a delicate interplay between magnetism and stability of MoPt2 and L12 /L10 type of ordering which may explain opposing experimental and theoretical findings.
Today’s industrial demands challenge the research and development sector to make advances in the design and properties of materials that can withstand harsh environments. The AlMo0.5NbTa0.5TiZr refractory high-entropy superalloy (RSA), with a remarkable morphological similarity to the γ/γ' microstructure of Ni-based superalloys and promising high-temperature compressive properties, has been considered as a candidate for structural applications. However, additional properties need to be investigated in order to assess the suitability of this alloy for high temperature applications. Therefore, this work investigates the thermodynamic and microstructural stabilities of the RSA at room temperature and between 900 and 1100 °C, and their influence on the mechanical properties. Although it is possible to improve the mechanical properties at 20 °C by tuning the cooling rate, long-term high temperature exposures lead to phase instabilities that negatively influence the creep behavior.
Homochirality is an obvious feature of life on Earth. On the other hand, extraterrestrial samples contain largely racemic compounds. The same is true for any common organic synthesis. Therefore, it has been a perplexing puzzle for decades how these racemates could have formed enantiomerically enriched fractions as a basis for the origin of homochiral life forms. Numerous hypotheses have been put forward as to how preferentially homochiral molecules could have formed and accumulated on Earth. In this article, it is shown that homochirality of the abiotic organic pool at the time of formation of the first self-replicating molecules is not necessary and not even probable. It is proposed to abandon the notion of a molecular ensemble and to focus on the level of individual molecules. Although the formation of the first self-replicating, most likely homochiral molecule is a seemingly improbable event, on a closer look, it is almost inevitable that homochiral molecules have formed simply on a statistical basis. In this case, the non-selective leap to homochirality would be one of the first steps in chemical evolution directly out of a racemic “ocean”. Moreover, most studies focus on the chirality of the primordial monomers with respect to an asymmetric carbon atom. However, any polymer with a minimal size that allows folding to a secondary structure, would spontaneously lead to asymmetric higher structures (conformations). Most of the functions of these polymers would be influenced by this inherently asymmetric folding. To summarize, simple and universal mechanisms may have led to homochiral self-replicating systems in the context of chemical evolution. A homochiral monomer pool is deemed unnecessary and probably never existed on primordial Earth.
Sicherheitstechnische Untersuchungen von Wasserstoff Freistrahlflammen bei Hochdruck im Realmaßstab
(2024)
Wasserstoff als Energieträger gewinnt zunehmend an Bedeutung. Die Untersuchung von Störfallauswirkungen mit Wasserstoff rückt somit stärker in den Fokus. Da Wasserstoff meist unter Druck gelagert und transportiert wird, ist ein zu betrachtendes Szenario die Freisetzung aus einer Leckage mit anschließender Zündung. Die daraus resultierende Freistrahlflamme (Jet Flame) muss hinsichtlich der in die Umgebung emittierten Wärmestrahlung charakterisiert werden. In der Literatur existieren bereits verschiedene Modelle, welche jedoch vermehrt auf Daten aus Kohlenwasserstoffflammen mit geringem Impuls basieren. Zur Überprüfung dieser Modelle wird im Zuge des BAM internen H2 Jet Flame Projektes die sicherheitstechnische Untersuchung von impulsbehafteten Wasserstoff Freistrahlflammen vorgenommen. Hierfür finden Versuche im Realmaßstab auf dem Testgelände Technische Sicherheit der BAM (BAM-TTS) statt. Gegenstand der Untersuchungen ist die Beurteilung der Auswirkungen von realistischen Freisetzungsszenarien hinsichtlich der Flammengeometrie und der freigesetzten Wärmestrahlung. Dabei werden Parameter wie Freisetzungswinkel, Leckagedurchmesser (z.Zt. 1 mm bis 10 mm), Druck (z.Zt. bis max. 250 bar) und Massenstrom (bis max. 0,5 kg/s) variiert. Zusätzlich können auch Einflüsse wie Art der Zündung, Zündort sowie Zündung mit zeitlichem Verzug untersucht werden. Gewonnene Erkenntnisse werden mit den Ergebnissen bereits vorhandener Modelle verglichen und diese im Bedarfsfall weiterentwickelt. Insbesondere wird der Fokus auf die Modellierung der freigesetzten Wärmestrahlung von Wasserstoffflammen gelegt. Herausforderung dabei stellt die IR-Vermessung und Modellierung von Sichtmodellen der Flammen dar. Die Visualisierung der Flammengeometrie wird mit Hilfe mehrerer Infrarot Kamerasystemen (aus mindestens zwei Blickwinkeln) vorgenommen.
Bisherige Messungen, die in der Literatur zu finden sind, basieren meist auf instationären Auströmbedingungen. Der hier verwendete Versuchsaufbau ermöglicht ein stationäres Ausströmen für mehrere Minuten und somit eine direkte Vergleichbarkeit mit den existierenden (stationären) Modellen.
Weiterhin ist der Versuchsstand umrüstbar für Vergleichsmessungen mit Kohlenwasserstoffen (Methan etc.) sowie Mischungen aus Wasserstoff und Kohlenwasserstoffen.
In order to reduce the human footprint of CO2 emissions and limit global warming effects hydrogen combustion is becoming increasingly important. To enable fuel cells and gas turbines to operates this carbon free fuel, unprecedently large amounts of hydrogen need to be produced and safely transported and stored. The investigation of the effects of accidents involving hydrogen is therefore becoming of outmost importance. Since hydrogen is usually stored and transported under pressure, one scenario to be considered is the release of hydrogen from a leakage with subsequent ignition. The resulting jet flame must be characterized with respect to the thermal radiation emitted into the environment to define safety regulations. Various models that characterize the resulting flame shape and radiation already exist in the literature, but these are mainly based on empirical data from hydrocarbon jet flames.[1-4] To verify these models, a H2 Jet Flame project conducted at BAM, is investigating the safety of momentum driven hydrogen jet flames. For this purpose, large-scale tests are carried out at the Test Site Technical Safety (BAM-TTS). The object of the investigations is to assess the effects of real scale release scenarios regarding flame geometry and the thermal radiation emitted. Parameters such as release angle, leakage diameter (currently 1 mm to 10 mm), pressure (currently up to max. 250 bar) and mass flow (up to max. 0.5 kg/s) are varied. In addition, influences such as the type of ignition, ignition location as well as delayed ignition can also be investigated. The gained knowledge will be compared with existing jet flame models, to validate these and identify a possible need for further development. In particular, the focus will be laid on the thermal radiation of hydrogen flames. The challenge here is the visualization and characterization of the flame geometry in an open environment. Visualization is performed using infrared (IR) camera systems from at least two viewing angles. Measurements of the heat radiation of jet flames, which can be found in the literature, are mostly based on unsteady outflow conditions. The experimental setup used here allows for the generation of a steady-state outflow for several minutes and thus a direct comparability with existing (steady-state) models. Furthermore, the tests can be carried out for comparative measurements with hydrocarbons (methane, etc.) as well as mixtures of hydrogen and hydrocarbons.
The present Ph.D. thesis provides a comprehensive experimental and theoretical study of the bulging-cracking relationship in laser beam welding of thick unalloyed steel sheets. It focuses on experimentally proving the existence of the bulging region and on developing a coupled multiphysics mathematical framework to analyze its influence on the three critical factors controlling the susceptibility to solidification cracking, namely the thermal, metallurgical, and mechanical factors.
The research employs a novel experimental setup, utilizing a combination of transparent quartz glass and thick unalloyed steel sheet, enabling real-time visualization of the weld pool geometry and confirming the existence of a distinctive bulging region. To deepen the understanding of these experimental insights, an extensive multiphysics mathematical framework was developed and rigorously verified and validated. This framework introduces an innovative approach using Lamé curves for accurately describing complex three-dimensional weld pool geometries, including the bulging region's characteristics. Through analytical solutions and numerical procedures, it facilitates the computation of solidification parameters, which are crucial for understanding the metallurgical aspects of crack formation. The framework also incorporates a mechanical model to assess and evaluate the local stress distribution within the bulging region.
The findings indicate that an elongated, sharply shaped bulging region significantly increases the susceptibility to solidification cracking. This is attributed to its adverse impact on the distribution and local dwell time of liquid metal residing at grain boundaries during solidification, combined with the localized tensile stresses identified in the bulging region.
In essence, this research contributes to the broader understanding of solidification cracking in laser beam welding of thick unalloyed steel sheets, with a particular focus on the bulging region. The insights and methodologies developed in this thesis are valuable for future research and advancements in the application of the laser beam welding technology for joining high-thickness unalloyed steel components.