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- 7.2 Ingenieurbau (167) (entfernen)
Eingeladener Vortrag
- nein (167) (entfernen)
Die Definition und Beschreibung der Einfügedämmung im Normentwurf DIN 45673-4 ist noch nicht richtig. Es wird die Beschreibung aus DIN 45673-3 herangezogen, die für Messungen gilt. Für die drei Rechenverfahren gibt es jeweils eine passende Beschreibung. Mit diesen Vorlagen ist eine vernünftige Definition der Einfügungsdämmung zu finden. Es bedarf einer Abgrenzung gegenüber anderen (falschen) Möglichkeiten. Des Weiteren ist der Anhang 2 erweitert und der Parametersatz im Anhang 1 auf das Wesentliche reduziert worden.
The contribution discusses the processing and analysis of data generated on two different ways of investigations for impact damage in reinforced concrete structures. Damage investigations are essential to determine type and characteristics of damage and thus the residual capacity. Damage describing data is generated using two different types of investigation, a non-destructive tomographic as well as numerical examination. Subsequently, data of both sources was merged and analysed. Within the research project “Behaviour of structural components during impact load conditions caused by aircraft fuel tank collision” reinforces concrete plates were damaged by impact loading, see Hering (2020). Afterwards the damaged specimens were investigated tomographically as well as numerically using several methods and models. Aim of the presented research work was to specify an objective comparability of numerical data with experimentally determined damage patterns and based on this, to establish a quantitative damage evaluation.
Measurements at the foundation, the surrounding soil and nearby buildings have been done during several drop tests of different containers on different foundations. The first measurements have been done on a big foundation where it should be guaranteed that the foundation is rigid and the container is tested properly. It was controlled that the foundation does not absorb more than 2 percent of the energy of the container. Most of the drop energy is lost in shock absorbers. Later on, a smaller drop test facility has been built on the ground but inside an existing building. It had to be controlled by prediction and measurements that the drop test will not damage the building. Tests from different heights on soft, medium, and stiff targets have been done to find out rules which allow to identify acceptable and unacceptable drop tests. Later on, the biggest drop test facility has been built for masses up to 200 t. It was necessary for the design of the foundation to estimate the forces which occur during the drop tests. On the other hand, the acceptable tests should be selected and controlled by measurements where the impact duration is important. Different sensors, accelerometers, accelerometers with mechanical filters, geophones (velocity transducers), strain gauges, and pressure cells have been applied for these tasks. The signals have been transformed to displacements which proved to be best suited for the interpretation of the impact mechanism. Modell calculations have been used to check and understand the dynamic measurements. The simplest law is the conservation of the momentum which is a good approximation if the impact is short. If the soil under the foundation has an influence on the deceleration of the container, the maximum foundation velocity is lower than the simple estimation. The amplitudes of the foundation could also be estimated from the ground vibrations and their amplitude-distance law.
Falltürme sind Bauwerke, die als Versuchsanlagen sehr speziellen, impulsartigen Belastungen ausgesetzt sind. Am Fallturm auf dem Testgelände Technische Sicherheit (TTS) der BAM wurde bei Routineinspektionen eine Abnahme der strukturellen Integrität in Form von Vorspannungsverlusten in den Bolzen der Stahlverbindungen festgestellt. Um ein Verständnis für die zugrundeliegenden Trag- und Schädigungsmechanismen zu erlangen, wurde ein umfassendes Structural Health Monitoring (SHM) System geplant und am Bauwerk installiert unter Nutzung von digitalen Bauwerksmodellen. Für die Auslegung des Überwachungssystems, insbesondere aber zur Unterstützung der Untersuchung des Schädigungsprozesses, wurden Finite-Elemente-Modelle erstellt. Um sicherzustellen, dass die FE-Modelle das reale Tragwerksverhalten mit ausreichender Genauigkeit abbilden, mussten sie jedoch in Bezug auf die gemessenen Antworten des Tragwerks kalibriert werden. Der vorliegende Beitrag beschreibt experimentelle und numerische Untersuchungen zur Identifizierung des strukturellen Systems des Stahlrohrgitterturms in Vorbereitung einer Überwachungskampagne. Die Auswertung von gemessenen Schwingungen unter ambienter Anregung ermöglichte die Identifizierung der Eigenfrequenzen mehrerer globaler Schwingungsmoden des Fallturms. Zur Modellvalidierung wurde zunächst eine Sensitivitätsanalyse durchgeführt, um die Parameter mit dem größten Einfluss zu ermitteln. Anschließend wurde ein evolutionärer Algorithmus (EA) zur Optimierung nach dem Prinzip der Minimierung der Differenzen zwischen gemessenen und simulierten charakteristischen Antworten eingesetzt. Das aktualisierte Modell wurde schließlich an der dynamischen Reaktion der Turmstruktur infolge einer realen Falltest-induzierten Stoßbelastung validiert. Die Ergebnisse zeigten eine gute Übereinstimmung zwischen numerischen und experimentellen Ergebnissen.
Owners or operators of offshore wind farms perform inspections to collect information on the condition of the wind turbine support structures and perform repairs if required. These activities are costly and should be optimized. Risk-based methods can be applied to identify inspection and repair strategies that ensure an optimal balance between the expected total service life cost of inspection and repair, and the achieved risk reduction. Such an optimization requires explicit modeling of repairs. In this paper, the impact of different repair models on the results of a risk-based optimization of inspection and repair strategies is quantified in a numerical example considering a jacket-type steel frame subject to high-cycle fatigue. The example showed that, in this specific application, there is no need for detailed modeling of the behavior of repaired welded connections.
Usually, geometric irregularities are considered as the main cause of ground vibrations from trains. A varying stiffness of the track, the track support and the soil can also generate ground vibrations. The regular stiffness variation of the track on and between the sleepers results in a deterministic dynamic axle load. The random stiffness variation of the track support yields also dynamic axle loads. The dynamic axle loads are generated by the varying wheel displacements under the static axle load by the acceleration of the unsprung mass of the rail vehicle. The random stiffness variation has a second effect. The pulses from the passage of the static axle loads are superposed regularly to the quasi-static response, but also irregularly to yield a “scattered” part of the axle pulses. The same holds for a random variation of the soil stiffness. All these effects of stiffness variations have been calculated by wavenumber-domain multi-beam track models, a random finite-element soil model and the superposition of axle impulses in a stochastic simulation. The results are confronted with many measurements at different sites. It is concluded that the stiffness variation of the track and the soil generate an important ground vibration component near railway lines.
Dieser Vortrag präsentiert einige Prinzipien und einige Beispiele zur Minderung von Eisenbahnerschütterungen. Die Prinzipien unterscheiden sich für die Minderungsmaßnahmen im Gleis, im Boden und bei Gebäuden. Kraftübertragungsfunktionen isolierter und nicht isolierter Gleissysteme, reflektierte und durchgelassene Wellenamplituden bei gefüllten Bodenschlitzen und die Übertragung der Freifeldschwingungen ins Gebäude werden analysiert. Bei den einfachen Gleismodellen muss der richtige Anteil der unabgefederte Fahrzeugmasse zum eindimensionalen Gleismodell hinzugefügt werden. Der Minderungseffekt eines gefüllten Bodenschlitzes ist von der Steifigkeit und nicht von der Impedanz des Schichtmaterials bestimmt. Bei einer elastischen Gebäudelagerung muss die Minderungswirkung mit der richtigen Boden- (Fundament-) Steifigkeit berechnet werden, und das abgeminderte Gebäudeverhalten hängt wesentlich von der effektiven Gebäudemasse ab, die mit zunehmender Frequenz deutlich kleiner als die starre Gebäudemasse ist.
Gradual or sudden changes in the state of structural systems caused, for example, by deterioration or accidental load
events can influence their load-bearing capacity. Structural changes can be inferred from static and/or dynamic response data
measured by structural health monitoring systems. However, they may be masked by variations in the structural response due to
varying environmental conditions. Particularly, the interaction of nominally load-bearing components with nominally non-load
bearing components exhibiting characteristics that vary as a function of the environmental conditions can significantly affect the
monitored structural response. Ignoring these effects may hamper an inference of structural changes from the monitoring data. To
address this issue, we adopt a probabilistic model-based framework as a basis for developing digital twins of structural systems
that enable a prediction of the structural behavior under varying ambient condition. Within this framework, different types of data
obtained from real the structural system can be applied to update the digital twin of the structural system using Bayesian methods
and thus enhance predictions of the structural behavior. In this contribution, we implement the framework to develop a digital
twin of a simply supported steel beam with an asphalt layer. It is formulated such that it can predict the static response of the beam
in function of its temperature. In a climate chamber, the beam was subject to varying temperatures and its static response wass
monitored. In addition, tests are performed to determine the temperature-dependent properties of the asphalt material. Bayesian
system identification is applied to enhance the predictive capabilities of the digital twin based on the observed data.
This presentation provides an overview on general issues related to erosive failures in civil constructions like hydraulic infrastructures and offshore foundations. A brief introduction to the related research activities of BAM in the field of offshore wind energy is first provided, and the general possibilities for micromechanical modelling approaches are outlined. Finally, the ongoing DFG-ANR research project COMET is introduced.
The worldwide spread of windfarms brings new challenges, especially for concrete structures as a part of towers, connecting joints and foundations of wind turbines. High-cyclic loadings in such structures lead to a high relevance of the subject of fatigue. A proper assessment of the fatigue strength of concrete demands therefore a basis of reliable experimental data and the development of standardized testing methods. This article presents first results of an ongoing research program of BAM (Bundesanstalt für Materialforschung und -prüfung) which is a part of a joint project (WinConFat) funded by the German Federal Ministry for Economic Affairs and Energy. The subproject investigates the effects of size and slenderness of the specimens on the fatigue behaviour of high strength concrete at different stress levels. Not only the fatigue strength, but also the fatigue process itself is monitored by means of several measurement methods. Strain measurements are used to calculate the load dependent elastic modulus in the fatigue hysteresis as indicators for fatigue development. Furthermore, the application of non-destructive methods like acoustic emission analysis and ultrasonic measurement in laboratory tests gives a deeper insight into damage processes under cyclic loading. The results shall be used to improve design rules for concrete members under fatigue load and to develop or improve non-destructive techniques for in-service structural health monitoring.
Monopile-Gründungen sind die mit Abstand am häufigsten verwendete Gründungskonstruktion für Offshore-Windenergieanlagen. Ein wesentliches Problem bei der Bemessung ist das lokale Beulen des Gründungspfahls, welches typischerweise im Bereich der Bettung auftritt. Aufgrund der Nichtlinearität der Bettungsrandbedingung sind klassische Bemessungsansätze nicht anwendbar, so dass der Bemessungsingenieur auf eine vollständig numerische Berechnung zurückgreifen muss. In diesem Vortrag wird eine experimentelle Versuchskampagne zur Erzeugung von Kalibrierungsdaten für solche numerischen Modelle vorgestellt. Eine ausführlichere Darstellung findet sich im gleichnamigen Artikel.
For the generation of renewable energy offshore wind farms play an important role. The majority of these wind generators are connected to steel foundation structures. Steady increasing power output of these wind turbines leads to new challenges as well for engineers of the related support structures. Caused by the high-cyclic loading of these structures by wind and waves fatigue plays a very important role. Besides the consideration of fatigue within the design process it is additionally an important topic and challenge to monitor the existing steel structures relating to potential fatigue cracks occurring during their lifetime. This plays a role for a fundamental understanding of mechanisms as investigated in testing but also for inspection in real structures.
Since the structures of the offshore wind generators are very large and in addition partially under water effective and reliable methods for fatigue crack detection are required. This contribution will present results of recent investigations on different crack detection methods applied on high-cycle fatigue tests on small welded steel samples as well as on welded steel components. The comparison of these measurements will show what are the advantages and disadvantages of the different methods and which method is potentially more suitable for the application on real offshore wind structures. It is outlined where challenges for detection methods exist.
Furthermore, in this context the resulting challenges for the execution of material testing especially caused by the increasing dimensions of wind energy converters will by exemplarily presented.
Fatigue in Concrete
(2019)
The current knowledge about fatigue behavior of concrete is still incomplete. This concerns especially the progress of fatigue which precedes the fatigue failure. An overview on the fatigue behaviour in concrete is given. Therefore, the process of fatigue itself under cyclic compressive loading was investigated in a systematic and comprehensive way. The aim of this investigation was to obtain a deeper insight and to provide a better understanding of the damage process occurring within the material during fatigue loading.
Fault detection for linear parameter varying systems under changes in the process noise covariance
(2020)
Detecting changes in the eigenstructure of linear systems is a comprehensively investigated subject. In particular, change detection methods based on hypothesis testing using Gaussian residuals have been developed previously. In such residuals, a reference model is confronted to data from the current system. In this paper, linear output-only Systems depending on a varying external physical parameter are considered. These systems are driven by process noise, whose covariance may also vary between measurements. To deal with the varying parameter, an interpolation approach is pursued, where a limited number of reference models { each estimated from data measured in a reference state { are interpolated to approximate an adequate reference model for the current parameter. The problem becomes more complex when the different points of interpolation correspond to different noise conditions. Then con icts May arise between the detection of changes in the eigenstructure due to a fault and the detection of changes due to different noise conditions. For this case, a new change detection approach is developed based on the interpolation of the eigenstructure at the reference points. The resulting approach is capable of change detection when both the external physical parameter and the process noise conditions are varying. This approach is validated on a numerical simulation of a mechanical system.
Mitigation measures of railway induced vibration have been demonstrated at the emission, transmission and immission part. It must be carefully observed that the correct masses and stiffnesses are used.
Typical mistakes have been shown,
- 1D models for vehicle-track interaction,
- impedance instead of stiffness for the infill material of a trench,
- rigid buildings or neglecting the soil-building interaction.
The dominant mid-frequency part of the ground vibration is due to the irregular soil.
Die Prognose und Minderung von Bahnerschütterungen haben eine lange Tradition in der Bundesanstalt für Materialforschung und -prüfung. Im Jahr 2006 wurde eine Prognose-Software fertiggestellt, die viele Forschungs- und Messergebnisse zusammenfasst. Sie umfasst die Teilbereiche Emission (die Anregung durch die Fahrzeug-Fahrweg-Untergrund-Wechselwirkung), die Transmission (die Ausbreitung durch den Boden) und die Immission (die Übertragung vom Freifeld in ein Gebäude). Die Prognose geschieht in allen Teilen mit einfachen Formeln, die veröffentlicht sind und zur Anwendung für Jedermann zur Verfügung stehen. Es werden Beispiele zur Emission und zur Transmission gezeigt.
Im Bereich Transmissionsprognose werden zu den Anregungskräften (aus dem Emissionsteil) die Bodenerschütterungen als Schwinggeschwindigkeitsterzspektren berechnet. Das Ergebnis hängt stark von der Bodensteifigkeit, -dämpfung und -schichtung ab. Dies wurde später mit einer Messkampagne in der Schweiz an 10 Messorten bestätigt (Bild 1). Die Berechnung erfolgt näherungsweise für einen geschichteten Boden mit einer frequenzabhängigen Wellengeschwindigkeit (Dispersion) oder einem tiefenabhängigen Wellengeschwindigkeitsprofil.
Die Anregungskräfte werden im Prognosebereich Emission mit einem 2-dimensionalen Gleismodell berechnet (Bild 2). 1-dimensionale Modelle liefern meist falsche Ergebnisse und 3-dimensionale Modelle (zum Beispiel mit der kombinierten Finite-Element-Randelement-Methode) sind für eine Erschütterungs¬prognose sicherlich zu aufwändig. Das 2-dimensionale Modell wurde an 3-dimensionale Ergebnisse so angepasst, dass die Ergebnisse für viele Gleise und Böden annähernd zutreffen. Auch Minderungs¬maßnahmen am Gleis können mit diesem Modell sehr gut berechnet werden.
Die Prognoseverfahren wurden in den folgenden Jahren weiter verfeinert. Es wurde die quasi-statische Anregung durch die bewegten statischen Zuglasten mit einer Näherungsformel ergänzt, so dass auch das tieffrequente Nahfeld realistisch erfasst werden kann. Mit der Berücksichtigung der Achsfolge (insbesondere zwischen den Achsen im Drehgestell) ergeben sich zwei typische Minima in den Erschütterungsspektren, die oft auch in den Messungen beobachtet werden. Der Amplitudenanteil zwischen diesen beiden Minima ist oft stärker angehoben, so dass hier eine zusätzliche Erschütterungsanregung vermutet wird. Dieser Anteil kann rein empirisch prognostiziert werden, so wie das in den englischen Prognosen (zuletzt für das Highspeed2-Projekt) enthalten ist. Die Begründung dieses Anteils ist allerdings nicht die Achsfolge, sondern die Zerstreuung der statischen Achslastimpulse durch einen unregelmäßigen Gleisuntergrund und Boden.
Die messtechnische Ermittlung eines Minderungseffektes ist komplizierter als allgemein angenommen. Es reicht nicht aus, jeweils an einem Messpunkt in der Nähe eines Gleises mit und ohne Minderungs¬maßnahme die Erschütterungen zu messen und aus dem Verhältnis der Amplituden (beziehungsweise aus der Differenz der Pegel) „die Einfügedämmung“ zu ermitteln. Es wird an Beispielen gezeigt, wie man hier sinnvoller vorgehen kann.
1. Zunächst ist es wichtig, nicht nur die Einfügedämmung sondern auch die Originalspektren mit und ohne Minderung zu dokumentieren und zu veröffentlichen, damit man kontrollieren kann, ob wesentliche Amplituden und Frequenzbereiche reduziert sind oder ob es sich um eher zufällige Minderungen oder Verstärkungen handelt. (Beispiel Unterschottermatte/Raron, Müller/SBB)
2. Der Messpunkt sollte nicht im Nahbereich des Gleises liegen, da ansonsten eine zu günstige, falsche Einfügedämmung bestimmt wird. (Beispiel Tunnel/ Leipzig/Breitsamter)
3. Um Zufälligkeiten zu vermeiden, sollte man an mehr als einem Punkt messen. (Beispiel Unterschotterplatte/Altheim/Auersch)
4. Man sollte eigentlich immer auch die Bodenkennwerte (Steifigkeit, Dämpfung, Amplituden-abnahme, Übertagungsfunktion) messen. Selbst bei nahegelegene Messquerschnitten kann man Überraschungen erleben. (Beispiel erste ICE-Messungen/bei Würzburg/Auersch)
5. Bei verschiedenen Bodenkennwerten kann man eine Korrektur durchführen. (Beispiel Gleis-tröge/Mistler) Am besten bestimmt man ein äquivalentes Kraftspektrum zu jedem Messort und jedem Messzug (Beispiel Feste Fahrbahn/Gardelegen/Auersch)
6. Prinzipiell gibt es nicht die Einfügedämmung einer Maßnahme. Die Einfügedämmung ist immer boden- und referenzsystemabhängig. Die „beste“ Einfügungsdämmung erhält man mit einem steifen Untergrund (Beispiel Unterschottermatte/Tunnel/München Gasteig/Wettschureck) Das heißt aber nicht, dass die Maßnahme durch einen künstlich versteiften Untergrund besser wird (Beispiel Unterschottermatten/RRT2006/Auersch)
Es werden Messbeispiele gezeigt, die alle neben einer hochfrequenten dynamischen Minderung auch eine mittelfrequente quasi-statische Minderung aufweisen. Dabei wird der mittelfrequente Zerstreuanteil der statischen Achslastimpulse durch die breitere Lastverteilung und damit die Impulsdehnung der Achslastimpulse reduziert. Diese Impulsdehnung lässt sich mit dem 2-dimensionalen Gleismodell berechnen. Die Minderungswirkung hängt aber wiederum vom Referenzsystem und dessen unregel¬mäßiger Steifigkeitsverteilung ab. Je unregelmäßiger der Boden und Gleisuntergrund des Referenz¬systems, desto stärker ist die Minderungswirkung.
Wir stellen unseren Ansatz und unsere Methodik zur Simulation von Piping-Erosion vor, welche während des Installationsprozesses von Suction Bucket Fundamenten für Offshore-Windkraftanlagen auftreten kann und ein kritisches Versagen des Installationsprozesses darstellt. Wir zeigen die Ergebnisse mehrere Simulationen und analysieren die hydrodynamischen und Kontaktkräfte, die auf das granulare Medium wirken, sowie die Druckdifferenz der flüssigen Phase. Solche Simulationen können zum besseren Verständnis von Piping-Erosion und letztendlich zu dessen Verhinderung beitragen.
This talk provides a brief overview on some geomechanical phenomena and problematic issues in the field of offshore wind-energy geotechnics, with reference to their associated challenges for a numerical analysis/simulation. These may include large deformations, fluid coupling and grain-scale phenomena, all of which are generally difficult to be addressed with conventional FE techniques.
These challenges are illustrated here with a practical example for the retrofit of axially loaded piles using compaction grouting techniques. In this case, the mechanical effects of the retrofit may be analysed with standard FE techniques, but require the adoption of strong assumptions, while the injection process itself can only be analysed with special techniques such as the MPM.
Finally, an LBM-DEM framework for the micromechanical analysis of such problems is introduced and a practical application for the estimation of the soil resistance to driving (SRD) in layered profiles is discussed.
Prediction of dynamic effects of reinforced concrete structures under impact loading is a technical challenge. This is a consequence of the great variability of the physical properties resulting from the wide adaptability of reinforced concrete and a consequence of the wide range of impact loading. Experiments and numerical investigations are normally used on a small scale to address the problem. In this paper, impact tests on reinforced conrete plates with the lateral dimensions of 1.5 m x 1.5 m and a thickness of 30 cm are presented. In bending reinforcement, besides the velocity two properties are varied, the diameter and the spatial distribution of the rebars. Experiments are performed at the Otto-Mohr-Laboratory of the Institute of Concrete Structures of the Technische Universit¨at Dresden. Due to the accelerated fall of the impactor the velocity ranges between 20 and 70 m/s. In addition to the measured quantities such as bearing forces, accelerations are also measured at 4 different positions on and under the plate, as well as the deflection at several positions. The measured data are used for the analysis of the damage form and the numerical examinations with the program Ansys Autodyn and the material model after Drucker-Prager. Numerical investigations support the tests, with detailed analysis of individual effects. These numerical computations and the planar tomographic investigations were carried out at BAM in Berlin. With the help of planar tomographic evaluation, the damaged structure is made visible and compared with the numerical results. Influences of the bending reinforcement are explained on the basis of damage evaluation in the local area and on selected measured values. In addition to the test evaluation, the tomographic and numerical methods are presented.
Within the presented research project, experimental and numerical investigations were performed to develop a thin-shelled, modular, mobile element system made of a micro-reinforced ultra-high-performance ductile concrete (DUCON®). Material parameters were experimentally determined to adapt the material model within the numerical analysis applying the Drucker-Prager relationship. Afterwards, for validation of the numerical models, quasi-static and high-velocity impact tests were performed on plate-like structures. Finally, a suitable geometry of transportable barrier elements will be designed, which provides a maximum of resistance against impact by a minimum of weight and a maximum of mobility.
The Federal Institute of Material Research and Testing has performed many impact tests from very small laboratory tests to very big “free-field” tests with heavy containers on stiff foundations. The first measurements have been done on a big foundation where it should be guaranteed that the foundation is rigid and the container is tested properly. Later on, a smaller drop test facility has been built on the ground inside an existing building. It had to be controlled by prediction and measurements that the drop test will not damage the building. Tests from different heights on soft, medium, and stiff targets have been done to find out rules which allow to identify acceptable and unacceptable drop tests. Later on, the biggest drop test facility has been built for masses up to 200 t. It was necessary for the design of the foundation to estimate the forces which oc-cur during the drop tests. In addititon, the acceptable tests should be selected and controlled by measurements where the impact duration is important. Dif-ferent sensors, accelerometers, accelerometers with mechanical filters, geo-phones (velocity transducers), strain gauges, and pressure cells have been ap-plied for these tasks. Signal transformations and model calculations have been used to check and understand the dynamic measurements. The simplest law is the conservation of the momentum which is a good approximation if the impact is short. If the soil under the foundation has an influence on the deceleration of the container, the maximum foundation velocity is lower than the simple esti-mation.
At the Bundesanstalt für Materialforschung und -prüfung (BAM) full scale specimens for nuclear transport and storage containers (casks) are tested for their structural integrity in a series of drop tests on the Test Site Technical Safety in Horstwalde, 50 km south of Berlin. These drop tests cause a major stress not only on the casks, but also on the steel tower structure of the test facility, itself. The load pattern makes the structure very interesting for detailed investigation. The focus of the monitoring lies on the bolted joints of the flange connections that are a typical connection for cylindrical elements if welding is technical or economical unfavorable. The definition of the monitoring takes was done by investigating the existing documents and inspection results accompanied by building an initial digital representation of the structure, consisting of two finite element (FE) models and a geometrical 3D point cloud representation. As a first step the structures behavior during static and dynamic loading was analyzed using measurement data and an updated numerical FE Model. The idea behind is to use models for a digital planning and operation/evaluation of the structural health monitoring. A static FE simulation and a dynamic FE simulation are generated, to investigate how the structure behaves under the load conditions.
Reinforced concrete (RC) is used as structural material in most diverse civil engineering applications. For the variability of its physical properties it is still an engineering challenge to meet all necessary requirements for the prediction of dynamic effects under impact loading. In this paper, investigations are shown within the scope of quantifying and evaluating the damage caused by an impact. The experimental investigations are performed in the field of low- and medium-velocity impact. The chosen flat nose shape results in small penetrations on the top side and scabbing on the bottom side. The plate is scanned with an adapted planar tomographic examination after the impact, and the damage is analysed, afterwards. Cracks and spalling are made visible with a reconstruction. The numerical model validated on the tomographic results justifies the application for further predictions of the damage description.
Innovative Design- und Fertigungsstrategien zur Steigerung der Leichtbaupotenziale im Stahlbau
(2022)
Ziel des Verbundvorhabens „SmartWeld“ ist es, für die schweißtechnische Fertigung von Stahlbaustrukturen exemplarisch am Beispiel von Hohlprofilknoten, welche als designrelevante Elemente von Gründungsstrukturen für Offshore-Windenergieanlagen (OWEA) einsetzbar sind, die Möglichkeiten des Leichtbaus unter konsequenter Digitalisierung der Fertigungskette aufzuzeigen, um einerseits die Ressourceneffizienz zu forcieren und gleichzeitig wettbewerbsfähige Fertigungsstrategien aufzuzeigen.
Innerhalb von „SmartWeld“ werden daher die Möglichkeiten einer wirtschaftlichen Fertigung von Leichtbau-Gründungsstrukturen am Beispiel aufgelöster Tragstrukturen (Jackets) aufgezeigt. Eine lastgerechte Auslegung der Schweißverbindungen nach bionischen Prinzipien ermöglicht, weitere Einsparpotenziale an Ressourcen bei gleichzeitiger Erhöhung der Lebensdauer zu erschließen.
Die Ausnutzung konstruktiver Prinzipien des Leichtbaus zur Erzeugung innovativer und ressourcenschonender Produkte erfordert den Einsatz digitaler Werkzeuge in der Designphase, der virtuellen Absicherung, der Fertigung und Qualitätsüberwachung sowie nachgelagerten Bauteilprüfung zur Abbildung der Nutzungsphase. Im Rahmen der Arbeiten wird daher der gesamte Produktentstehungs- und Prüfprozess betrachtet. Dies beinhaltet das Design im Kontext des konstruktiven Leichtbaus, den schweißtechnischen Fertigungsprozess, die Bauteilprüfung sowie den Transfer der Ergebnisse in die Industrie durch serientaugliche Demonstratoren. Der Fokus der Arbeiten ist, die Fertigung auch im Umfeld eines für großskalige Stahlstrukturen üblichen hohen Individualisierungsgrades schweißtechnisch zu automatisieren und das Leichtbaupotenzial gezielt umzusetzen. Die Vorgaben aus der Designphase hinsichtlich einer lastgerechten Gestaltung bzw. Implementierung bionischer Ansätze können so gezielt durch einen adaptiven, automatisierten Schweißprozess eingestellt werden. Dies führt zu einer Erhöhung der Ermüdungs¬festigkeit und damit Produktlebensdauer, wodurch die Strukturen dünnwandiger ausgeführt und Ressourcen sowie CO2 eingespart werden können.
Innovative Design- und Fertigungsstrategien zur Steigerung der Leichtbaupotenziale im Stahlbau
(2022)
Offshore wind energy plays an important role for the desired transition towards a carbon dioxide free industry within the next decades. However, the grounding of the offshore wind plants governs the overall installation process besides bureaucratic bottlenecks.
The application of lightweight principles in steel construction, e.g. the usage dissolved load-bearing structures, so called Jackets foundations, offer great potential in reducing the resource consumption, especially with respect to the needed amount of steel.
In this context this presentation focuses on a fully digitalization of the welding manufacturing and as well as testing chain to enable a fully automated manufacturing as well as quality assessment of tubular nodes as key element of Jackets foundation structures. Furthermore, the relationship between the seam shape geometry and resulting fatigue strength is evaluated by numerical methods incorporating bionic principles. It is shown that tubular nodes can be welded fully automatically taking geometry tolerances into account. Moreover, the seam shape could be manufactured as requested by the numerical models which offers great potential for an extended lifetime. Subsequently, the improvements in resource efficiency and reduction of carbon dioxide emissions are evaluated by a life-cycle-assessment.
Innovative Design- und Fertigungsstrategien zur Steigerung der Leichtbaupotenziale im Stahlbau
(2022)
Ziel des Verbundvorhabens „SmartWeld“ ist es, für die schweißtechnische Fertigung von Stahlbaustrukturen exemplarisch am Beispiel von Hohlprofilknoten, welche als designrelevante Elemente von Gründungsstrukturen für Offshore-Windenergieanlagen (OWEA) einsetzbar sind, die Möglichkeiten des Leichtbaus unter konsequenter Digitalisierung der Fertigungskette aufzuzeigen, um einerseits die Ressourceneffizienz zu forcieren und gleichzeitig wettbewerbsfähige Fertigungsstrategien aufzuzeigen.
Innerhalb von „SmartWeld“ werden daher die Möglichkeiten einer wirtschaftlichen Fertigung von Leichtbau-Gründungsstrukturen am Beispiel aufgelöster Tragstrukturen (Jackets) aufgezeigt. Eine lastgerechte Auslegung der Schweißverbindungen nach bionischen Prinzipien ermöglicht, weitere Einsparpotenziale an Ressourcen bei gleichzeitiger Erhöhung der Lebensdauer zu erschließen.
Die Ausnutzung konstruktiver Prinzipien des Leichtbaus zur Erzeugung innovativer und ressourcenschonender Produkte erfordert den Einsatz digitaler Werkzeuge in der Designphase, der virtuellen Absicherung, der Fertigung und Qualitätsüberwachung sowie nachgelagerten Bauteilprüfung zur Abbildung der Nutzungsphase. Im Rahmen der Arbeiten wird daher der gesamte Produktentstehungs- und Prüfprozess betrachtet. Dies beinhaltet das Design im Kontext des konstruktiven Leichtbaus, den schweißtechnischen Fertigungsprozess, die Bauteilprüfung sowie den Transfer der Ergebnisse in die Industrie durch serientaugliche Demonstratoren. Der Fokus der Arbeiten ist, die Fertigung auch im Umfeld eines für großskalige Stahlstrukturen üblichen hohen Individualisierungsgrades schweißtechnisch zu automatisieren und das Leichtbaupotenzial gezielt umzusetzen. Die Vorgaben aus der Designphase hinsichtlich einer lastgerechten Gestaltung bzw. Implementierung bionischer Ansätze können so gezielt durch einen adaptiven, automatisierten Schweißprozess eingestellt werden. Dies führt zu einer Erhöhung der Ermüdungs¬festigkeit und damit Produktlebensdauer, wodurch die Strukturen dünnwandiger ausgeführt und Ressourcen sowie CO2 eingespart werden können.
The authors are currently investigating the possibility to apply compaction grouting for offshore pile foundations (Jacket piles as well as monopiles) as a possible retrofitting technique for an optimised foundation concept. In this research project, we are developing a design approach aiming to predict the ideal amount and properties of a grout for a specific soil situation and desired improvement of pile bearing capacity after Installation and during service time. Both numerical and experimental tests have been carried out to investigate the injection process during which a highly viscous grout is injected into the soil under high pressure to displace and compact the surrounding soil without fracturing it. The implicit Material Point Method (MPM) based on a mixed formulation is the numerical technique chosen to deal with the expected large deformations and the arbitrary shape of the developing grout bulb. The usage of MPM prevents both the need of remeshing and the numerical instability induced by extensive mesh distortion. For validation with experimental results, we have constructed a testing chamber with one transparent sidewall. This chamber enables us to observe the injection process directly at the transparent vertical window and to measure the in-plane soil displacements and strains by means of the Digital Image Correlation (DIC) technique.
The results already reveal the interrelation of soil and grout properties for a successful usage of this common ground improvement technique.
Kontinuierliche sensorbasierte Bauwerksmessungen leisten einen wichtigen Beitrag zur Sicherheit von Verkehrsbauwerken. Hierzu werden im Vorhaben AISTEC Referenzbauwerke und Referenzverfahren untersucht mit Schwerpunkt auf den Einfluss klimatischer Bedingungen. Der Vortrag stellt den aktuellen Projektstand des FB 7.2 vor.
Wir zeigen, dass bei homogenen ausgeprägt sandartigen Böden mit statistisch ermittelten Korrelationen die dynamischen Bodensteifigkeiten mit einer Genauigkeit abgeschätzt werden können, die mit der Ungenauigkeit der seismischen Verfahren übereinstimmt. Mit zunehmenden Feinkornanteil werden die Unsicherheiten der statistischen Korrelationen größer. Bei stark überkonsolidierten glazialen Böden sollte von der Anwendung empirischer Korrelationen Abstand genommen werden.
The research project Verification of Buckling Assessment and Behaviour in Large Monopiles (VERBATIM) focuses on challenges arising due to the ongoing increase of dimensions of monopiles as foundation for offshore wind turbines. This project is focused on two main topics:
- Monopile tip buckling during pile installation
- Local buckling of embedded piles during operation
It is known from previous investigations and experiences in practice that large deformations of a monopile tip during offshore installation works can occur. These large deformations initiated at the tip of the monopile are commonly referred to as “pile tip buckling”. Own research focuses on optimising monopile dimensions to reduce the cost of monopile foundations for offshore wind turbines while preventing pile tip buckling.
Buckling of embedded cylindrical shells for offshore structures is a common engineering task. Structures can be analysed using standard software and have been done so in recent studies e.g., Gottschalk. However, the trend towards larger monopile and optimised structures has led to a fundamental need for better and verified models. A main challenge is the submodelling of the structure-soil-interaction. Developing such complex models is one main goal of the VERBATIM project.
For both main topics model tests were performed at the laboratories of BAM and TU Berlin. These experimental results were used to verify related numerical models and simulations.
Grouts are particularly favoured in rehabilitation of structures due to penetrability and convenience of application. Grouts for repair applications typically require high-performance properties such as rapid strength development and superior shrinkage characteristics. Sometimes industrial by-products referred as supplementary cementitious materials (SCM) are used with neat cement due to their capabilities to provide binding properties at delayed stage. Micro silica, fly ash and metakaolin are such SCMs, those can modify and improve properties of cement products. This study aims at investigating long-term mass loss and linear shrinkage along with long-term compressive and flexural strength for grouts produced from ultrafine cement and SCMs. A series of mixtures were formulated to observe the effect of SCMs on these grout properties. Properties were determined after 365 days of curing at 23 °C and 55% relative humidity. The effect of SCMs on the properties are characterised by statistical models. Response surfaces were constructed to quantify these properties in relation to SCMs replacement. The results suggested that shrinkage was reduced by metakaolin, while micro silica and fly ash had positive effects on compressive and flexural strength, respectively.
Vibration measurements have many causes and many technical and natural sources. Problems can sometimes be solved by short-term measurements, but in many cases, a long-term measurement is necessary. In long-term measurements of days, weeks, months and even years, it is easy to collect a huge quantity of raw data, but at the end, the post-processing of these data can be exhausting (for example one-year vibration data of a wind energy tower). A software has been developed which con-sists of measuring and evaluation routines where the measuring routines can operate different meas-uring systems and different measuring cards. The main advantage of this software is the fact that the interesting evaluations can be integrated in the measuring process so that the characteristics of the vibration can be extracted without storing all the raw data. Only important time segments are stored, for example train passages. The overall concept of the software and the main evaluation routines will be described in some details. Examples of our measurement experience will illustrate the capabilities of the software. 1) Surveying construction work in nearby sensitive buildings (for example an old wind tunnel), including a stable alarm system and meaningful vibration limits. 2) Prediction of train-induced vibration for a planned building to prevent annoyance and to improve the building design. 3) Modal analysis and long term measurements of several single- or multi-span, concrete or steel bridges 4) Modal and wave analysis of coupled floors in a historical building (“Neues Palais” at Potsdam). 5) Soil properties of various measurement sites (different routines to evaluate the dispersion). Moreover, from many projects, amplitudes, frequencies, and attenuation laws have been collected and analysed for the different sources such as vibratory or impact pile driving and ground compaction, demolition work with different machines, blasting in quarries and in tunnel works, bomb and mine clearing.
Measured train passages and hammer impacts in combination with track-soil calculation have been successfully used for the detection of damaged slab tracks. This approach is now extended to intact slab and ballast tracks. The vibrations of many tracks have been measured at several levels from rail, sleeper, track plate, base plate, base layer to the subsoil by velocity or acceleration sensors. The time histories have to be integrated once or twice to get the displacements. The displacement signals include an arbitrary time-dependent shift which must be eliminated or respected in the interpretation. On the other hand, the calculation of slab and ballast tracks have been done in frequency-wavenumber domain. The displacements along the track and the frequency-dependent compliance transfer functions can be calculated. The latter can be compared with the results of the hammer impacts on the track. The deformation of the track can be transformed to time histories for a whole train and compared to the measured train passages. Many slab (and ballast) tracks have been measured at different sites. The displacements of the tracks are presented, and the following parameters have been analysed in the measurement results: slab track vs. ballast track, different types of slab tracks, damaged slab tracks, different trains, switches at different measuring points, an elastic layer, the mortar layer, different soils at different places. The soil should have the dominant influence on the track-plate displacements. Slab and ballast track yield also big differences in maximum displacement and width of deformation. Some of the preceding aspects will be analysed in comparison of measurement and theory.
This talk provides a brief introduction on general engineering aspects of offshore wind energy production. Some geomechanical issues for the foundation of OWTs into the seabed are introduced, while the results from experimental investigations and coupled computational analysis are discussed.
In the second part of the seminar, the hydromechanical Wave–Tower interaction is firstly discussed. Then, some general aspects of the windfarm aerodynamics are introduced. On the one hand, some modelling possibilities for the wake analysis of single turbines and turbine groups are discussed. And on the other hand the relevance of such analyses for a proper windfarm layout optimization is pointed out.
Concerning the geomechanical issues the talk shows that: i) The pile’s bearing capacity can degrade under cyclic loading (waves, wind, …). ii) The time effects can be relevant: Capacity improvement can be substantial, but also fragile. iii) There are cyclic PWP effects: Cyclic interaction with pore water may lead to soil softening and an uncoupled analysis (current design practice) is potentially unsafe.
And concerning the hydromechanical and aerodynamical design considerations, this seminar shows that: i) Numerical analysis of turbine’s interaction with wind/waves is useful and affordable. ii) Simplified models can provide insight into windfarm aerodynamics. iii) Turbulent wake analysis is very relevant for the windfarm layout.
This article presents a solid cohesion model for the simulation of bonded granular assemblies in the frame of 3D discrete element approaches (DEM). A simple viscoplastic cohesion model for 2D geometries is extended to 3D conditions, while its yield criterion is generalized as a hyper-surface in the space of bond solicitations to include torsional moments. The model is then calibrated using experimental results of uniaxial traction at both the microscopic and macroscopic scales with an artificial granular cohesive soil. The paper finally presents some simulated results on the macromechanical sample traction application and briefly discusses the model's current limitations and promising prospects for subsequent works.
The EU member states have set out ambitious long-term goals for deploying offshore wind energy. The installed offshore wind capacity is set to increase from 14.6 GW in 2021 to around 320 GW in 2050. This signifies the role of offshore wind energy as a major contributor to reaching the EU’s climate and energy goals. To ensure that the defined targets are met, a significant number of new wind farms has to be installed and existing wind farms reaching the end of their planned life need to be reused efficiently. Some of the relevant reuse alternatives are lifetime extension, repowering based on the existing support structures and repowering with new turbines.
As a basis of the decision-making regarding the reuse of existing offshore wind farm, the expected utility of each relevant option should be determined based on the associated expected rewards, costs and risks. The optimal concept maximizes the utility of the decision-maker and fulfills the existing constraints and requirements. To facilitate such a quantitative decision-making, models and methods have to be developed. In particular, models are required that enable predictions of (a) the condition and performance of the turbines and support structures and (b) the renumeration, costs and consequences of adverse events. These predictions have to consider (a) the governing uncertainties, (b) the available information from the planning, construction, installation and operating phase, (b) potential repair, retrofitting and strengthening schemes and (c) possible monitoring, inspection and maintenance regimes for the future operating phase.
Over the past years, several models, methods and tools have been developed at the Bundesanstalt für Materialforschung und -prüfung (BAM) to support the structural integrity management of offshore wind turbine substructures. These include:
(a) a prototype for reliability-based, system-wide, adaptive planning of inspections of welded steel structures in offshore wind farms,
(b) a method for monitoring and risk-informed optimization of inspection and maintenance strategies for jacket structures subject to fatigue, and
(c) a probabilistic cost model of inspection and maintenance of welded steel structures in offshore wind farms.
This contribution provides an overview on these works and discusses how they can be adapted and extended to support the decision-making regarding lifetime extensions and repowering of offshore wind farms.
The present work deals with the recently confirmed widening of the weld pool interface, known as a bulging effect, and its relevance in high power laser beam welding. A combined experimental and numerical approach is utilized to study the influence of the bulge on the hot cracking formation and the transport of alloying elements in the molten pool. A technique using a quartz glass, a direct-diode laser illumination, a high-speed camera, and two thermal imaging cameras is applied to visualize the weld pool geometry in the longitudinal section. The study examines the relevance of the bulging effect on both, partial and complete penetration, as well as for different sheet thicknesses ranging from 8 mm to 25 mm. The numerical analysis shows that the formation of a bulge region is highly dependent on the penetration depth and occurs above 10 mm penetration depth. The location of the bulge correlates strongly with the cracking location. The obtained experimental and numerical results reveal that the bulging effect increases the hot cracking susceptibility and limits the transfer of alloying elements from the top of the weld pool to the weld root.
The structural performance of many geotechnical systems (e.g. axially-loaded pile foundations), depends on the shearing resistance at the soil interface, which may govern the load bearing capacity of the foundation. Experimental investigations have shown that this interaction is mainly localised within a narrow shear band next to the structure. Under cyclic loading, a contraction of the soil at the interface may arise (net volume loss), possibly leading to a stress relaxation and thus to a reduction of the load bearing capacity (the so-called friction fatigue). Based on the constitutive similarities between soil continua and interfaces, we propose here the adaption of a Generalized Plasticity model for sandy soils for the numerical analysis of interface problems. In this contribution, the results of an experimental campaign for the parameter calibration of the constitutive model are presented. The tests have been conducted with a ring shear device involving different normal stresses, roughness of the steel plates as well as cyclic loading. The new modelling approach shows promising results and has the additional practical advantage that the interface zone and the soil continuum can both be described with the same constitutive model in general boundary value problems.
Almost all building materials in civil engineering have an open porosity and interact with or are affected by the environmental conditions. Structures might suffer from effects such as moisture adsorption, carbonation, corrosion, penetration of salt ions and chemical substances, etc. In the hygroscopic range, these processes are mostly driven by diffusion. Due to the confinement of small pores ( 1 m), the Knudsen effect reduces the molecular diffusion. This reduction can become more significant in case of temporal changing pore systems because of physisorption of water vapor, carbonation, or chemisorption.
In this study, unstabilised earth blocks and earth masonry are investigated. In a first step, the pore size distribution of the blocks is measured and sorption isotherms are recorded in experiments. Besides the ordinary physisorption, the involved clay minerals undergo swelling or shrinking due to chemisorption. The following two effects must be considered: first, the reduction of the available pore space by the adsorbed water layer. For this, the Hillerborg sorption theory is used, which is a combination of the well-known Brunauer-Emmett-Teller sorption theory and the Kelvin equation. This allows the computation of adsorbed water layers even in curved pore geometries. Second, the variation of the initial pore size distribution due to chemisorption needs to be modelled. Based on these two models, the effective diffusion coefficient can be predicted. For validation, arrays of relative humidity sensors were embedded into a free-standing earth masonry wall. This monitoring was carried out over more than a year to have a broad variety of environmental conditions and was located in Berlin, Germany.
The prediction of the effective diffusion coefficient can also be transferred to other processes and allows the investigation of materials having temporarily changing pore systems. Examples are the carbonation of cementitious materials, alkali silica reaction, calcium leaching of long-lasting structures, etc. This effect becomes most prominent in the meso-pore range and might alter the effective diffusion coefficient by more than 100 %.
Dieser Kurzvortragg erläutert nichtlineare Phänomene die angesichts der aktuell wachsenden Dimensionen von Monopfahlgründungen für Offshorewindenergieanlagen zunehmend an Bedeutung gewinnen. Insbesondere wird dabei auf das Pfahlfußbeulen sowie das Schalenbeulen des bereits installierten Pfahles eingegangen.