Filtern
Dokumenttyp
- Zeitschriftenartikel (21)
- Vortrag (18)
- Beitrag zu einem Tagungsband (5)
- Posterpräsentation (2)
- Beitrag zu einem Sammelband (1)
Schlagworte
- Shape memory polymer (22)
- Poly(ester urethane) (19)
- QR code (9)
- Thermo-mechanical properties (7)
- Active polymer (6)
- Durability (4)
- Formgedächtnispolymer (4)
- Information carrier (4)
- Smarte Etiketten (4)
- Smartphone (4)
Eingeladener Vortrag
- nein (18)
Ein neu entwickeltes thermoplastisches Polyurethan (TPU) ist alles andere als „vergesslich". Formteile aus dem Material lassen sich in einer temporären Form fixieren und wieder nahezu in ihre ursprüngliche Gestalt zurückverwandeln. Dieser Formgedächtniseffekt hat gute Anwendungschancen - vom Marken- und Produktschutz über den Maschinen- und Automobilbau, bis hin zur Freizeit- und Spielzeugindustrie.
Herein we demonstrate the realization of a new technological concept, which enables the use of shape memory polymers (SMPs) as switchable information carriers. At first, we applied a surface-specific dyeing process based on 'guest-diffusion' on two sophisticated polymeric host materials, including a thermoplastic poly(ester urethane) SMP and a thermoset epoxy-based SMP. Upon drying, self-assembly of the dye molecules inside the polymer surfaces occurred, resulting in homogeneous color penetration depths of about 100 µm. Subsequently, the colored surfaces were patterned with quick response (QR) codes. For this purpose, laser ablation was used. The resulting cavity depth was exceeding the color penetration depth. This assured sufficient surface contrast and rendered the QR codes machine-readable. In a progressive approach, two thermo-mechanical functionalization protocols were designed in accordance with the thermal properties of the polymers. As a result of programming, the tag prototypes were converted into stable, temporary shapes with non-decodable QR code information. When thermally triggering the shape memory effect on the functionalized tags, we verified the mostly complete recovery of the polymer surface and the associated restoration into the almost original shape. As such, the QR code could again precisely be read out. We anticipate that tagging products with these information carriers is helpful for the purpose of secure one-time identification.
The surface of a shape memory poly(ester urethane)
(PEU) was either black- or blue-colored to obtain switchable
quick response (QR) codes after laser engraving and thermomechanical
functionalization (programming). The investigation
of dye and functional stability against UVA and hydrolytic
aging (at 23 and 60 °C) gave that contrast decline due to dye
decolorization (in case of UVA aging) or distinct dye diffusion
(in case of hydrolytic aging) finally inhibited the QR code
readability. By contrast, PEU as marked base material could be
adequately fixed and recovered even when the Michelson
contrast in the QR code region was falling in course of aging
below a crucial value of 0.1, whereupon the QR code was no
longer readable. Hence, we concluded that under the given
experimental conditions the decisive parameter for tag
applicability was the surface contrast.
Here we present a suitable tag prototype with phasesegregated
poly(ester urethane) (PEU) as base material for
effectively switching a quick response (QR) code in its surface
from non-readable to readable. In comparison with recently
introduced tags (different geometry) we minimized the
thickness from plaque (2 mm) to foil size (0.5 mm) and reduced
the lateral QR code length from 15 to 5 mm. Subsequent to
surface-dyeing by means of guest diffusion, the QR code was
laser-engraved. The implementation of thermo-mechanical
functionalization via tensile deformation and cooling resulted in
the formation of stable shapes, which exceeded the barrier of
QR code readability at an elongation of 20%. Once
functionalized, tags were switched on demand by heating. As
such the recovery of the PEU was accomplished and the QR
code could again be read out. QR code carriers based on shape
memory polymer can be used in product and brand protection
applications.
The selective compression of quick response (QR) and Data Matrix code carriers based on shape memory polymer (SMP) with a freely configurable steel ball type indenter and adjacent thermo-mechanical shape fixing gave notched, room temperature (23 °C) stable, temporary shapes with non-decipherable codes. The microscopic investigation of cryomicrotome sections unveiled indentation-related shape fixities of about 90%. Independent of the selected two-dimensional code, the triggering of the SM effect resulted in sufficient shape recoveries to restore the code readability so that a maximum number of characters including 122 for a QR code (version 7) and 112 in case of a Data Matrix code (version 12) could be read with a scanning and decoding device. Due to the large number of difficult to copy shapes with on demand releasable information, SMPs may serve as viable information carriers for product and brand protection applications.
Here, we present an investigation of the triple-shape properties of star-shaped polyhedral oligomeric silsesquioxane-poly(ε-caprolactone) polyurethanes (SPOSS-PUs), which have three-dimensional network structures. In a typical 'triple-shape functionalization process', mostly consisting of two tensile deformations at different temperatures, chain immobilization of the polymer network component poly(ε-caprolactone) (PCL) was successfully realized first through crystallization and then through vitrification. Subsequently, large parts of the respective strains were released under stress-free recovery conditions. The two-fold fixed ('programmed') specimens responded to heating with two independent length contractions (switching steps); the first shape change was associated with PCL devitrification and the second one with the melting of hitherto crystalline PCL. It was revealed that the triple-shape properties of SPOSS-PU networks considerably depend on PCL network chain length. When applying exactly the same 'triple-shape creation procedure', larger strain releases were detected in the first transition for polymers with a higher PCL network chain length, whereas the second transition was more accentuated for SPOSS-PU networks with a shorter PCL chain length. In the course of thermo-mechanical cycling, the formation of a neck during the second tensile deformation was repeatedly detected for SPOSS-PUs with higher PCL network chain length; in the subsequent recovery process the specimens even exhibited the highest total strain recoverability. Finally, gradual strain release could be achieved at temperatures below the PCL melting transition through the selection of up to four temperature holding steps, at which every time stable shapes were formed.
Auch Kunststoffe können sich erinnern. Das zeigt das Beispiel eines neuen thermoplastischen Polyurethans. Das Formgedächtnispolymer kann vorübergehend in einem deformierten Zustand fixiert und dann wieder nahezu in seine ursprüngliche Gestalt zurückverwandelt werden. Einsatzchancen hat es unter anderem im Markenschutz und Maschinenbau sowie in der Textil-, Sport-, Freizeit- und Spielzeugindustrie.
Plastics can also remember things. This is made clear by a new thermoplastic polyurethane. The shape memory polymer can be temporarily fixed in a deformed state and then converted back almost entirely into its original shape. Potential applications exist in trademark protection and mechanical engineering as well as in the textile, sports, leisure and toy industries.
Mit Formgedächtnispolymeren auf Basis von TPU sind Bauteile spritzgieß- oder extrudierbar, die sich vorübergehend durch eine gezielte thermomechanische Behandlung in einer anderen temporären Form fixieren und stabilisieren lassen. Damit können Informationen gespeichert, vorübergehend sicher verschlüsselt und als Quick Response (QR)-Codes mit schaltbarer Lesbarkeit auf TPU-Etiketten eingraviert werden.
Following a guest diffusion approach, the surface of a shape memory poly(ester urethane) (PEU) was either black or blue colored. Bowtie-shaped quick response (QR) code carriers were then obtained from laser engraving and cutting, before thermo-mechanical functionalization (programming) was applied to stabilize the PEU in a thermo-responsive (switchable) state. The stability of the dye within the polymer surface and long-term functionality of the polymer were investigated against UVA and hydrolytic ageing. Spectrophotometric investigations verified UVA ageing-related color shifts from black to yellow-brownish and blue to petrol-greenish whereas hydrolytically aged samples changed from black to greenish and blue to light blue. In the case of UVA ageing, color changes were accompanied by dye decolorization, whereas hydrolytic ageing led to contrast declines due to dye diffusion. The Michelson contrast could be identified as an effective tool to follow ageing-related contrast changes between surface-dyed and laser-ablated (undyed) polymer regions. As soon as the Michelson contrast fell below a crucial value of 0.1 due to ageing, the QR code was no longer decipherable with a scanning device. Remarkably, the PEU information carrier base material could even then be adequately fixed and recovered. Hence, the surface contrast turned out to be the decisive parameter for QR code carrier applicability.
Polymere mit Formgedächtnis
(2013)
Solvent-cast films from shape memory poly(ester urethane) (PEU) containing different weight contents of microencapsulated thermochromic pigments (T-PIGs) were prepared by drying in air. Spectrophotometric investigations unveiled that gradual loading with T-PIG black resulted in continuous darkening of the films up to filler contents of 20 wt%, accompanied by a steady enhancement of thermochromic properties. Taking this composition as standard, PEU films equipped with T-PIG black, blue and red were deposited atop PEU plaques to obtain laminate structures. Herein, the cover layer thickness (100 ± 5 µm) and the good dispersion of T-PIGs inside the polymer matrix were verified by scanning electron microscopy. Machine-readable information carriers were prepared by laser engraving quick response (QR) codes into the cover layer of the laminates and subsequently cutting cuboidal samples therefrom. Finally, thermo-mechanical programming of the QR code carriers was applied to randomly distort the code patterns, thus rendering them unreadable. Upon heating, surface decolorization and shape recovering occurred; during the ensuing cooling, the surface color and contrast reappeared whereupon the QR codes could be read out. Spectrophotometric, calorimetric and thermo-mechanical investigations gave evidence that the color switching temperature of the T-PIGs roughly coincided with the melting temperature of the ester-based switching segment and thus with the activation temperature of the shape memory effect. Apart from that unique functionality, manifold design concepts may render information carriers difficult-to-copy. Therefore, we anticipate tremendous potential as anti-counterfeiting technology.
Herein, we report on how to teach a thermoplastic polyurethane elastomer completely stress-free, bidirectional motion. Briefly spoken, we applied training, consisting of extensive tensile deformation in the specimen's viscoelastic state, initiating deformation-induced crystallization. Once unloaded, thermo-reversible specimen expansion and contraction could be detected. Following the microstructural evolution of such a trained specimen by in situ wide-angle X-ray scattering gave evidence for progressive growth of oriented crystallites during cooling. Upon heating, crystallite melting resulted in structural disorder. Beyond this, modification of the training method was used to introduce a geometrically more complex crystalline order. Here, actuation in the form of a decrease and an increase in sample thickness and specimen twisting and untwisting were witnessed. The novel semi-crystalline polymer actuator highlights an enormous potential for realizing versatile reversible shape changes in elastomers.