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- OTDR (4)
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Organisationseinheit der BAM
We present a temperature sensor based on a polymer exhibiting a Lower Critical Solution Temperature (LCST) in aqueous solution encapsulated in a capillary. Parameters are chosen such that the solution exhibits a cloud point in a temperature range of 30° C to 39°C. The characteristic of thermoresponsive polymers with an LCST, is that above that temperature phase separation of the polymer takes place which leads to a temperature-dependent formation of a cloudy suspension. An optical intensity measurement over the desired temperature range is established by an increase of optical attenuation inside the polymer solution caused by a rising temperature. For our purpose, the polymer capillary is connected to transmitter and receiver via a Polymer Optical Fibre (POF). Our intensity measurement is, to the best of our knowledge, a novel method and can be considered simple when compared to existing fibre-based temperature measurement techniques. Due to the lack of electrical components at the probe, this sensor is suitable for measurements in strong electromagnetic fields and environments for which flying sparks are hazardous, i.e., inflammable fluids or gases. Furthermore, all manufactured sensors share the same temperature dependence and, therefore, are well-suited for comparative measurement, e.g., flow measurement systems. With the given temperature range, a body temperature measurement is also suitable.
A long period grating (LPG) mechanically imprinted in a microstructured polymer optical fibre (mPOF) is embedded in a carbon fibre reinforced polymer (CFRP) unidirectional laminate. Processing steps were established in order to ensure that mPOF does not suffer significant degradation. The strain and temperature responses of the embedded mPOF-LPG were then investigated.
The principle of a low-cost but nevertheless powerful POF elongation sensor has already been described in the recent years [1, 2, 3]. The measurement of the phase shift of a signal of a modulated light source which is coupled into two different POF, one being stretched, yields information of the elongation with a resolution of up to 10-5. Analyzing the temporal or frequency behaviour of the signal gives additional information. Since the phase measurement can allow for frequencies up to 2 GHz, the vibrational analysis of macroscopic structures can be extended to several kHz very easily, limited mainly by the signal processing electronics. Thus we processed data of a sensing system applied to a 39 m rotor blade of a wind power generator and could resolve the various frequencies related to different exciting conditions, e.g. the appearance of a beat signal when the blade was externally excited by a mechanical system with a frequency close but not identical to the Eigen frequency of the blade.
Glass-fibre-reinforced plastics (GFRP) are commonly used for the construction of pressure vessels and tanks for example in automotive and aerospace industries. Especially for pressure vessels used for the storage of natural gas or hydrogen with operation pressures up to 700 bar, an early material fatigue detection is of great interest. Measuring the distributed strain profile of GFRP structures helps to understand and detect material fatigue. In this article, we demonstrate the great potential of swept wavelength interferometry (SWI) based distributed strain sensing for the monitoring of pressure vessels made from GFRP. A resin transfer molding (RTM) process was used to manufacture GFRP-tube specimens. Commercial optical fibres with polyimid coating were glued to the surface externally in circumferential and axial direction. A cyclic load of up to 150 bar was applied to the samples using a servo-hydraulic test bench. Comparing the loaded and unloaded test conditions, we determined up to 2 % elongation in circumferential direction. We demonstrate reliable distributed strain measurements with sub-centimetre spatial resolution. By monitoring these high-resolution strain profiles, we were able to detect local material degradation that manifested itself as localized strain changes. Crucially, the material Degradation could be detected already after 75 % of dat the fatigue life before a crack appeared that led to leakage.
Systematic investigation of annealing behavior of drawn PMMA fibers was performed. Dynamics of annealing process were measured under different environmental conditions by fiber longitudinal shrinkage monitoring. Process was found to follow stretched exponential decay function indicating heterogeneous nature of underlying molecular dynamics. Consequences of fiber annealing for climatic stability of polymer optical fiber-based sensors are discussed, emphasizing importance of fiber controlled post-fabrication annealing. Dependence of induced fiber shrinkage on annealing time, temperature and fiber drawing conditions is investigated and interpreted. In addition, strong influence of humidity on annealing process was observed, which was not recognized in previous studies. This further highlights role of fiber post-fabrication thermal treatment with respect to intended operating conditions.
This study discusses the development of advanced composite materials with sensing
capabilities obtained from the embedment of long period gratings in microstructured plastic
optical fibres (mPOF-LPG). The mPOF-LPG was embedded in a carbon fibre reinforced
polymer (CFRP) unidirectional laminate manufactured in autoclave. Processing steps were
established in order to insure that mPOF does not suffer significant optical and structural
degradation. The strain and temperature responses of the embedded mPOF-LPG were
investigated.
The potential of the use of POF as distributed sensors in several application fields has been successfully demonstrated. The distributed POF sensors have moved from the laboratory to the field. The paper presents the recent progress in the development of distributed POF sensors and addresses the main challenges to this innovative technology.
Fibre-reinforced plastics (FRP) especially carbon-fibre-reinforced polymer (CFRP) and glass-fibre-reinforced polymer (GFRP) are commonly used materials in high pressure vessels and storage units for automotive and aerospace purposes. Optical fibres are suitable to be integrated or directly applied to the surface of FRP components. Using optical fibres it is possible to monitor the distributed strain profiles and changes within the fatigue life of a pressure vessel to ensure the operational safety. Within artificial ageing experiments we used swept wavelength interferometry (SWI) based distributed strain sensing for the monitoring of commercial high-pressure composite cylinder. This artificial ageing was performed using test conditions of 503bar pressure load (service pressure 300 bar) and 89 °C for 100 h. The polyimide coated optical fibres were glued to the surface externally in circumferential and axial direction. Using distributed strain sensing (DSS) material expansion of over 0.5% were monitored with sub-centimetre spatial resolution. Within the circumferential direction we observed up to 10 % local fluctuation compared to the median strain caused by inhomogeneous material expansion, which could cause local material fatigue. In addition, we determined material degradation manifested itself as localized remaining material expansion and/or contraction. Results have been validated by other non-destructive methods like digital strip projection.