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Eingeladener Vortrag
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Thermosetting materials are gaining increasing attention in many structural composite applications. However, the incorporation of inorganic nanoparticles (NPs) into polymer matrix is a promising approach to enhance their functional characteristics, and thus, to enable the development of thermosets advanced application. It has been shown that Boehmite Alumina (BA) used as nanofillers can improve different parameters of polymers. This NPs can be easily tailored enabling desirable interactions with a big range of polymers. However, the overall effect of nanofiller depends on many factors, therefore, making it hard to predict the resulted performance of nanocomposites. In the current contribution we would like to discuss the impact of Boehmite NPs on two different epoxy resin nanocomposite systems with the focus on the possible influence mechanisms of this nanofiller.
As the first system, UV curable Cycloaliphatic-Epoxy Oligosiloxane (CEOS) resin/Boehmite nanocomposites were investigated by FTIR, TGA, DSC and T-SEM. It was observed that incorporation of BA leads to the reinforcement of glass transition (Tg) and overall thermal stability indicating the attractive interactions between BA and CEOS network. In addition, an increase in epoxy conversion of CEOS was concluded for nanocomposites assuming that particles are involved in UV polymerisation processes.
The second epoxy/Boehmite nanocomposite is based on the bisphenol-A-diglycidyl ether (DGEBA) cured with methyl tetrahydrophtalic acid anhydride (MTHPA). Thermomechanical as well as nanomechanical properties of this material were investigated by DMTA and IR spectroscopy and the advanced Intermodulation AFM, respectively. In contrast to the first system, it was found that BA leads to a decrease of Tg and crosslink density of the polymer while the young’s modulus of the composite and local stiffness of polymer matrix increase significantly.
As a result, the versatile role of Boehmite was detected depending on the investigated systems. Based on the obtained results, the parameters indicating property-efficient epoxy/Boehmite system are suggested.
Different types of optical spectroscopies are introduced with special emphasis on method-inherent limitations and reliable instrument calibration and performance validation. In addition, procedures for the determination of spectroscopic key parameters like the photoluminescence quantum yield are presented including required instrument calibrations and material-specific effects related to certain emitters.
Surface functionalization of 2D- and 3D-supports and nanomaterials are nowadays at the core of many applications of functional materials in the life and material sciences. Examples range from membranes and microarrays over bead-based assays, immunoseparation, and next generation sequencing to nanometer-sized optical reporters, nanosensors, and magnetic and optical contrast agents. Typically performed functionalization procedures include silanization and grafting reactions with reactive monomers to introduce functional groups like amino or carboxylic acid groups and the attachment of ligands like polyethylene glycol (PEG) molecules and biomolecules such as peptides, proteins, and DNA.[1-3]
We present here a versatile concept to quantify the number of bioanalytically relevant functional groups like carboxyl, amino, and aldehyde moieties through the specific binding and subsequent release of small reporter molecules such as fluorescent dyes and non-fluorescent chromophores utilizing cleavable linkers or the formation of cleavable bonds as a reversible covalent labeling strategy. This is representatively demonstrated for different types of nano- and microparticles with different labeling densities of carboxyl, amino, and aldehyde groups. This strategy enables to separate the signal-generating molecule from the bead surface, thereby circumventing uncertainties associated with light scattering, binding-induced changes in reporter fluorescence, and fluorescence quenching dye-dye interactions on crowded material surfaces.[1-3] Moreover, the reporters are chosen to be detectable with different analytical methods as prerequisite for straightforward validation via method compari-sons and mass balances. Applications of these assays and multimodal cleavable probes range from a quantitative comparison of bead batches and process control to a qualitative prediction of the coupling efficiencies in bioconjugation reactions.
Solidification cracking of metals is a well-researched topic in the field of welding science. A material’s susceptibility to solidification cracking can be tested using numerous different specialized test procedures, one of which is the Modified Varestraint-/Transvarestraint test (MVT). It was developed at BAM in 1982 and is internationally standardised. Over the decades, this test has been extensively used to characterise the solidification cracking resistance of many different materials.
The present study was conducted to further investigate the influences of the standardised MVT testing parameters, as well as the characteristics of evaluation methods on the results. Several different high alloyed martensitic LTT (low transformation temperature) filler materials, CrNi and CrMn type, were used. In previous pilot studies, these alloys have shown a rather distinctive solidification cracking behaviour. During testing, energy input per unit length and bending speed were varied (especially the latter is usually kept at standard values), in addition to the most commonly altered factor - total deformation.
First, the effects of different process parameter sets on the solidification cracking response were measured using the standard approach - microscopic analysis of the specimen surface. It was found that not all parameter changes had the expected outcome. For the Cr8Ni6 and Cr11Mn5 filler materials, influences of energy input per unit length and welding speed were in direct opposition.
In order to investigate those apparent contradictions, μCT scans of MVT specimens were made. The results consistently show sub surface cracking, to significant, yet varying extents. Different primary solidification types were found using WDX-analysis, an aspect that is believed to be the main difference between the CrNi- and CrMn-type materials and their cracking characteristics.
Results show that when it comes to testing of modern high-performance alloys, one set of standard MVT testing parameters might not be equally suitable for all materials. Also, to properly accommodate different solidification types, sub-surface cracking has to be taken into account.
Over the past years economic and environmental considerations have led to a markedly increased demand for efficiency and flexibility in petrochemical plants. The operational temperatures and pressures required today can only be achieved by using new creep-resistant grades of steel. The modified 13CrMoV9-10 vanadium steel shows a good resistance against creep and compressed hydrogen and has been in use for the construction of petrochemical reactors since the mid-1990s. Nevertheless, processing of this type of steel requires extreme care during the welding procedure. This is due to its low toughness and high strength in the welded state when not post weld heat treated combined with increased susceptibility to cracking during stress relaxation. Previous research into crack formation in creep-resistant steels has largely focused on thermal and metallurgical factors; however, little knowledge has been gathered regarding the influence of the welding procedure on crack formation during post weld heat treatment considering real-life manufacturing conditions.
In this work, the influence of heat control on the mechanical properties has been investigated by simulating the real-life manufacturing conditions prevailing during the construction of petrochemical reactors using a special 3-D testing facility. The stresses resulting from preheating, welding, dehydrogenation heat treatment and the final post weld heat treatment were measured during experiments under varied heat control. In all experiments stress relief cracks formed during post weld heat treatment could be observed. The total crack lengths correlated with the stresses due to welding. The application of a special acoustic emission analysis indicated that the cracks formed during post weld heat treatment in a temperature range between 300 °C and 500 °C. In comparison to small scale samples welded without additional shrinkage restraint, the toughness of the restrained welds was significantly decreased. SEM and TEM analyses of all samples revealed accelerated aging due to early precipitation of special carbides during post weld heat treatment under component relevant restraint.
The need for steels with highest mechanical properties is a result of the increasing demands for energy and resource efficiency. In this context, high-strength low-alloyed (HSLA) structural steels are used in machine, steel and crane construction with yield strength up to 960 MPa. HSLA steels enable lightweight construction by thinner necessary plate thickness. However, welding of HSLA steels requires profound knowledge of three factors in terms of avoidance of hydrogen-assisted cracking (HAC): the interaction of (1) microstructure, (2) local stress/strain and (3) local hydrogen concentration. In addition to the three main factors, the used weld-arc process is also important for the performance of the welded joint, especially when using modern arc variants. In the past, the conventional transitional arc process (Conv. A) was mainly used for welding of HSLA grades. In the past decade, the so-called modified spray arc process (Mod. SA) was increasingly used for welding production. This modified arc enables reduced seam opening angles with increased deposition rates compared to the conventional process. Economic benefits of using this arc type are: a reduced number of necessary weld beads and a lower weld seam volume, which result in decreased total welding time and costs. Nonetheless, investigations on a high-strength S960QL showed significantly higher hydrogen concentrations in the weld metal at a reduced seam opening angle with Mod. SA. This indicates an increased risk for the susceptibility of the welded component to HAC. Hence, existing recommendations on HAC-avoidance cannot be transferred directly to the Mod. SA-process.
In the present study, the susceptibility to HAC of the HSLA steel S960QL with same type of filler material was investigated. For that purpose, both Conv. A and Mod. SA were used with same weld heat input at different deposition rates. For assessment of the HAC susceptibility, the externally loaded Implant-test was used. Both conducted test series with Conv. A and Mod. SA showed similar crack critical stress of about 280 MPa. Below this value, no delayed fracture appeared. The welds with Mod. SA showed higher hydrogen concentrations. The fracture occurred in the heat-affected zone (HAZ) or in the weld metal (WM). But in all specimens, cracks initiated at the notch root of the spiral notch of the implants within the coarse-grained HAZ. However, the test series with Mod. SA showed a significant extension of the time-to-failure of several hours compared to tests carried out with Conv. A. The reason is the deeper weld penetration in case of Mod. SA, which causes longer diffusion path for hydrogen. The fracture topography of the ruptured implant specimens with Conv. A was typical ductile in specimen center and quasi-cleavage like at the edge of the specimens. When using Mod. SA, the topography changed to primarily quasi-cleavage fracture topography with shares of intergranular fracture and secondary crack appearance.
In the present study, the susceptibility to HAC of the HSLA steel S960QL with same type of filler material was investigated. For that purpose, both Conv. A and Mod. SA were used with same weld heat input at different deposition rates. For assessment of the HAC susceptibility, the externally loaded Implant-test [ ] was used. Both conducted test series with Conv. A and Mod. SA showed similar crack critical stress of about 280 MPa. Below this value, no delayed fracture appeared. The welds with Mod. SA showed higher hydrogen concentrations. The fracture occurred in the heat-affected zone (HAZ) or in the weld metal (WM). But in all specimens, cracks initiated at the notch root of the spiral notch of the implants within the coarse-grained HAZ. However, the test series with Mod. SA showed a significant extension of the time-to-failure of several hours compared to tests carried out with Conv. A, see Fig. 1a. The reason is the deeper weld penetration in case of Mod. SA (Fig. 1b and Fig. 1c), which causes longer diffusion path for hydrogen. The fracture topography of the ruptured implant specimens with Conv. A was typical ductile in specimen center and quasi-cleavage like at the edge of the specimens. When using Mod. SA, the topography changed to primarily quasi-cleavage fracture topography with shares of intergranular fracture and secondary crack appearance.
Polymers at interfaces play a major role in a broad variety of applications ranging from engineering purposes (for instance polymer based nanocomposites) to high tech implications (for instance light emitting diodes). Here the glass transition and glassy dynamics is considered for epoxy-based nanocomposite with Layered Double Hydroxide nanofiller and for thin films of a misicble polymer blend of PVME/PS with thicknesses down to 7 nm. The materials are investigated by spectroscopic techniques (broadband and specific heat spectroscopy), as well as by fast scanning calorimetry and small- and wide-angle X-ray scattering.
For inorganic/polymer nanocomposites a so-called Rigid Amorphous Phase (RAF) is formed in the interfacial region by adsorption of polymer segments onto the nanoparticles. The segmental dynamics of RAF is expected to be altered, as compared to the pure matrix, which might percolate into the entire system, affecting the overall nanocomposite properties. A combination of two relaxation spectroscopy techniques (Broadband Dielectric Spectroscopy (BDS) and Specific Heat Spectroscopy (SHS) in a form of Temperature Modulated DSC (TMDSC)) as well as Fast Scanning Calorimetry (FSC) was employed to investigate the structure and molecular mobility of nanocomposites based on Epoxy and Layered Doubled Hydroxides with different nanoparticle content.
First, BDS investigations proved the existence of a process, which is present only for nanocomposites, assigned to the dynamics of polymer segments within RAF. Second, the amount of RAF was quantified by analyzing the change of specific heat capacity step of nanocomposites, comparing to the pure material.
Thirdly, the glass transition of nanocomposites was studied with FSC, applying high heating rates (500-10 000 K/s). Considering that all techniques probe essentially the same molecular process, an activation plot was constructed, delivering a complete picture of the molecular mobility and structure of the polymer nanocomposites including RAF.
Overview about the surface initiated microstructure formation in glass surfaces. Samples which are exposed to a temperature treatment, can develop a crystalline microstructure above Tg at the surface. These separated crystals can be preferably oriented towards the surface of the sample. First experiments about the origin of these orientation phenomenon as well as the potentially causing mechanisms are presented and discussed within the presentation.
Broadband dielectric spectroscopy in the frequency range from 10-1 to 109 Hz is employed to revisit the segmental dynamics of the miscible blend system poly(vinyl methyl ether)/polystyrene (PVME/PS) in dependence on the composition firstly in the bulk state. Here especially the case of high polystyrene concentrations is considered. It is important to note that only the molecular dynamics of PVME segments as affected by PS is observed because the dipole moment of polystyrene is negligible. Three relaxation processes are found which are due to fluctuations of differently constrained or confined PVME segments. The degree of the confinement of PVME segments due to PS is discussed in dependence on the composition.
Further a spatial confinement is considered by investigating thin films of the PVME/PS blend where the film thickness was varied from 100 nm down to 5 nm. Two concentrations of PVME/PS (50/50 wt% and 25/75 wt%) are investigated. To measure nanometer thick films a novel electrode system based on nanostructured electrodes was employed. Nanostructured electrodes can be considered as a cut-edge technology in dielectric spectroscopy. The relaxation spectra of the films showed multiple processes which are discussed in dependence on the film thickness.
Virtual CT acquisition and reconstruction of complex and noisy scanning trajectories in aRTist
(2019)
In modern CT imaging, simulation has become an important tool to minimize cost- and time-intensive measurements. It is increasingly used to optimize techniques for complex applications, to support the preparation of written procedures, and for educational purposes. We extended the CT simulation software ‘aRTist’ with a module to set-up arbitrary trajectories including disturbing influences during the scan. Moreover, such geometric deviations can be compensated by the internal reconstruction tool.
Presentation of latest develeopements regarding conformity assessments of pyrotechnic articles within the forum of notified bodies according to article 37 of the EU Directive 2013/29/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 12 June 2013 on the harmonisation of the laws of the Member States relating to the making available on the market of pyrotechnic articles (recast).
Absorption edge tomography is a method which exploits the sudden change of the attenuation coefficient, when the photon energy crosses the absorption edge of an element. The beamline BAM line at BESSY II, which is operated by the Federal Institute for Materials Research and Testing, can provide a monochromatized beam in a photon energy range from 5 keV up to 80 keV with a bandwidth of 2%. Together with the microtomography setup, this enables differential tomography sensitive to any element with N >= 24 (Cr) by using an appropriate K- or L-edge in this range. Here, a polymer filament embedding metal organic framework (MOF) was prepared and used for 3D printing. Absorption edge tomography at the copper K edge was employed to perform a non-destructive 3D characterization of the microstructure of the embedded MOF. Data fusion was then used to determine the size distribution of the embedded MOF.
The industrial use of ultrashort laser pulses has made considerable progress in recent years. The reasons for this lie in the availability of high average powers at pulse repetition rates in the several 100 kHz range. The advantages of using ultrashort laser pulses in terms of processing precision can thus be fully exploited. However, high laser intensities on the workpiece can also lead to the generation of unwanted X-rays. Even if the emitted X-ray dose per pulse is low, the accumulated X-ray dose can become significant for high-repetition-rate laser systems so that X-ray exposure safety limits must be considered. The X-ray emission during ultrashort pulse laser processing was investigated for a pulse duration of 925 fs at 1030 nm wavelength and 400 kHz repetition rate. Industrially relevant materials such as steel, aluminum and glass were treated. Tungsten served as reference. X-ray spectra were recorded, and X-ray dose measurements were performed for laser treatment in air. For laser intensities > 2 × 10^13 W/cm2, X-ray doses exceeding the regulatory exposure limits for members of the public were found. Suitable X-ray protection strategies are proposed.
Correlating the photoluminescence (PL) properties of nanomaterials like semiconductor nanocrystals (QDs) and upconversion nanocrystals (UCNPs) assessed in ensemble studies and at the single particle level is increasingly relevant for applications of these nanomaterials in the life sciences like bioimaging studies or their use as reporters in microfluidic assays. Here we present a comparison of the spectroscopic properties of ensembles and single emitters for QDs like II/VI QDs and cadmium-free AIS/ZnS QDs as well as different UCNPs. The overall goal of this study was to derive particle architectures well suited for spectroscopic and microscopic applications.
The talk gives a historical introduction and introduces some of the biggest and most important research institutes in Germany dealing with tribology at Universities, scientific societies and companies. Some examples for research projects and focus areas are given. As an example for a research institute with a long history in tribological research the activities of BAM in Berlin are presented.
Avoid living dangerously: non-destructive characterization of AM parts from powder to end-of-life
(2019)
The freeform and the revolutionary design possibilities offered by additive manufacturing have skyrocketed the amount of optimization studies in the realm of engineering, and metallic additive manufactured parts are becoming a reality in industry.
Not surprisingly, this has not been paralleled by a similar enthusiastic wave in the realm of materials science, and still very little is known about AM materials properties. This has the consequence that, typically, conventional materials properties are still used in design and even in simulations.
lt is necessary to dig a lot deeper than at present, in order to understand these new materials classes, and in particular their microstructure and their intemal stresses, largely different from their cast or wrought companions.
Polymers at interfaces play a major role in a broad variety of applications ranging from engineering purposes (for instance polymer based nanocomposites) to high tech implications (for instance light emitting diodes).
Here, thin films with thicknesses down to few nanometers are prepared on different substrates as model systems for polymer composites. The thin films are investigated by a combination of surface analytical and volume sensitive methods. As surface analytical methods atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), and contact angle measurements (CAM) are employed. As volume sensitive broadband dielectric spectroscopy (BDS), specific heat spectroscopy (SHS), and ellipsometry are used. Especially attention is paid to understand the glass transition behavior of thin films because the glass transition is the key phenomenon determines the application of polymers also in thin films.
To understand the glass transition behavior of thin films, which is controversially discussed in literature, a three layer model is discussed. Firstly, a mobile surface layer is assumed at polymer air interface of the film due to missing of segment/segment interactions. Secondly, in the middle of the film a bulk-like layer should be expected. Thirdly, for polymers having non-repulsive interactions with the substrate an irreversibly adsorbed layer is expected to be formed. Due the adsorption the molecular mobility of the segments in this layer is slowed down. What is measured for the glass transition of thin films is a complicated average of all of these effects. The different layers are hardly to address separately. Therefore, in the presentation especially model systems are selected and investigated to verify the layer model.
Chemical composition of the welding seam and HAZ has significant effect on weld quality.
Current inspection methods for weld seams measure and investigate post factum and cannot prevent weld defects. Element burn-off may significantly affect solidification leading to embrittlement or cracking. Control of weld chemical compositions insures a controlled solidification and resistance to related weld defects. “Industry 4.0” is the current trend of automation and data exchange in manufacturing technologies. With this trend “intelligent” welding machines will be developed. LIBS can provide significantly important online data for such systems.
Relative and Absolute Methods for Measuring Photoluminescence Quantum Yields of UV/vis/NIR Emitters
(2019)
One of the key spectroscopic performance parameters of molecular and particulate emitters is the photoluminescence quantum yield (PL QY) that provides a direct measure for the number of emitted per absorbed photons. This triggered the interest in methods suitable for measuring this property for emitters in various environments in the UV/vis/NIR and above 1000 nm as well as on the ensemble and single emitter level. Moreover, for nonlinear emitters like lanthanide-based upconversion nanocrystals methods including instrumentation for power density-dependent PL QY studies are required.
An overview of the research activities in Division Biophotonics of BAM is given and suitable relative and absolute methods for the deter-mination of PL QY of organic dyes and different types of application-relevant nanomaterials in dispersion and in the solid state are presen-ted. This covers also the design and calibration of integrating sphere setups, achievable uncertainties, and candidates for PL QY reference materials.
Mechanochemistry is a fast and efficient method applicable for the synthesis of new organic, metal-organic, and inorganic compounds. The direct monitoring of milling reactions is still challenging. The underlying reaction mechanisms remain often unclear. In the last years, have established a tandem in situ approach for investigating mechanochemical reactions using time-resolved in situ XRD coupled with Raman spectroscopy. Here, we present an in situ coupling of synchrotron XRD, Raman spectroscopy, and thermography allowing the observation of mechanochemical reactions in real time. Information on the crystalline, molecular, and temperature state of the materials during grinding could be collected. The chemical composition of the reaction mixture was found to be directly correlated with changes in the temperature profile of the reaction. Furthermore, the presented setup allows the detection of crystalline, amorphous, eutectic as well as liquid intermediates. The resulting deeper kinetic and thermodynamic understanding of milling processes is the key for future optimization of mechanochemical syntheses.