Ingenieurwissenschaften und zugeordnete Tätigkeiten
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- 5.2 Metallische Hochtemperaturwerkstoffe (7)
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High-temperature corrosion is a widespread problem in various industries.
As soon as a hot and reactive gas (CO2, O2, H2O, SO2, NOx, etc.) is in contact with a solid, physico-chemical processes at the surface and interfaces lead to material degradation. The processes are dynamic and controlled by thermodynamic and kinetic boundary conditions. Whether a reaction product is protective or not depends on various factors, such as chemical composition of the solid and the reactive media, surface treatment as well as diffusion and transport paths of cations and anions. Resulting chemical and structural inhomogeneities with the corrosion layers are characterized by off stoichiometry within cationic and anionic sub lattices. The competitive processes can be studied by various techniques of applied crystallography.
This chapter gives an overview on the challenges of chemical-structural Analysis of reaction products by crystallographic methods such as X-ray diffraction and X-ray near-edge structure spectroscopy and scanning electron microscopy electron backscatter diffraction (SEM-EBSD) for corrosion science.
Welding is the most important joining technology. In the steel construction
industry, e.g. production of windmill sections, welding accounts for a
main part of the manufacturing costs and resource consumption. Moreover, social
issues attached to welding involve working in dangerous environments. This aspect
has unfortunately been neglected so far, in light of a predominant focus on economics
combined with a lack of suitable assessment methods. In this chapter,
exemplary welding processes are presented that reduce the environmental and
social impacts of thick metal plate welding. Social and environmental Life Cycle
Assessments for a thick metal plate joint are conducted for the purpose of
expressing and analysing the social and environmental impacts of welding.
Furthermore, it is shown that state-of-the-art technologies like Gas Metal Arc
Welding with modified spray arcs and Laser Arc-Hybrid Welding serve to increase
social and environmental performance in contrast to common technologies, and
therefore offer great potential for sustainable manufacturing.
Irradiation of solid surfaces with intense ultrashort laser pulses represents a unique way of depositing energy into materials. It allows to realize states of extreme electronic excitation and/or very high temperature and pressure and to drive materials close to and beyond fundamental stability limits. As a consequence, structural changes and phase transitions often occur along unusual pathways and under strongly nonequilibrium conditions. Due to the inherent multiscale nature—both temporally and spatially—of these irreversible processes, their direct experimental observation requires techniques that combine high temporal resolution with the appropriate spatial resolution and the capability to obtain good quality data on a single pulse/event basis. In this respect, fourth-generation light sources, namely, short wavelength and short pulse free electron lasers (FELs), are offering new and fascinating possibilities. As an example, this chapter will discuss the results of scattering experiments carried out at the FLASH free electron laser at DESY (Hamburg, Germany), which allowed us to resolve laser-induced structure formation at surfaces on the nanometer to submicron length scale and in temporal regimes ranging from picoseconds to several nanoseconds with sub-picosecond resolution.
Der Aufbau der Werkstoffe wird durch Merkmale wie Bindungsart, atomare Strukturen, Kristallstrukturen einschließlich ihrer Gitterbaufehler, Körner und Phasen bestimmt. Die Mikrostruktur (Gefüge) stellt den Verbund der Kristalle, Phasen und Gitterbaufehler auf mikroskopischer und nanoskopischer Skala dar. Die Grundlagen der Phasenumwandlungen werden behandelt und die Bedeutung von Diffusionsprozessen erläutert. Werkstoffe sind bedeutend für Kultur, Wirtschaft, Technik und Umwelt. Ihre Herstellung benötigt Ressourcen und Energie. Recycling ist eine Möglichkeit zur Erhöhung der Ressourcenproduktivität.
Performing mechanical tests at high temperatures is a nontrivial issue: Compared to room temperature testing, additional phenomena like time-dependent Deformation processes and oxidation effects raise the complexity of the material’s response, while more sophisticated test setups and additional control parameters increase the number of potential sources of error. To a large extent, these complications can be overcome by carefully following all recommendations given in the respective high temperature testing standards, but more comprehensive background information helps to identify points of specific importance in particular test campaigns. In this chapter, an overview is given on general high temperature testing issues like the appropriate choice of experimental equipment and key aspects of temperature measurement. In subsequent sections, the major static and dynamic high temperature test methods are reviewed and their Special features, as compared to testing at room temperature, are highlighted based on example data sets. Influences of specimen size and environmental effects are shortly outlined in a concluding section. In the whole chapter, a focus is set on testing of “classical” metallic high temperature materials, but many considerations are equally valid for testing of intermetallics, composites, and high temperature ceramics.
Materialprüfung
(2019)
Die Materialprüfung dient der Analyse der Eigenschaften, der Qualität und der Sicherheit vonMaterialien undWerkstoffen. Die häufigsten Verfahren umfassen die Analyse der chemischen Zusammensetzung und der Mikrostruktur sowie die Ermittlung von Werkstoffkennwerten. Dazu zählt auch die Bestimmung des Materialverhaltens unter verschiedenen Beanspruchungen bis hin zu komplexen Beanspruchungen. Die Verwendung von Referenzmaterialien, Referenzorganismen und Referenzverfahren dient der Zuverlässigkeit und Richtigkeit von Messungen, Prüfungen und Analysen.
Die Werkstoffklassen
(2020)
Es werden die vier Werkstoffklassen Metalle, Keramiken, Polymere und Verbundwerkstoffe sowie ihre Untergruppen vorgestellt. Die metallischen Werkstoffe umfassen die Eisen- wie die Nichteisenwerkstoffe und ihre Legierungen. Neben den Ingenieurkeramiken werden auch Glas und Glaskeramik, Naturstoffe und Erdstoffe sowie Baustoffe behandelt.
The mechanical characterization of adobe bricks is an important first step in the study of the behaviour of adobe masonry. For this reason, in the last decades, different authors have conducted research on the mechanical behaviour of adobes from various regions of the world. Despite the importance of mechanical characterization, there are still only a few standards and normative documents with clear indications for the mechanical testing of earthen materials and, in general, These indications are not thorough and vary among different countries. Consequently, authors tend to adopt different types of test specimens and procedures in their experimental work, thus obtaining results that are not directly comparable. The fact that the materials and procedures traditionally used are also not standardized,varying greatly from region to region, also contributes to the difficulty of comparing results from different studies. This chapter presents a review of the indications provided by codes, standards and other technical recommendations for the mechanical testing of adobe bricks, as well as a detailed review of procedures adopted, and results obtained by different authors regarding the mechanical characterization of traditional adobe bricks. This chapter focuses, in particular, on the behaviour of adobe bricks when subjected to simple compression. It provides an overview of the existing knowledge and identifies needs for future research and development.
Twenty years ago, research involving ionic liquids was a minor field of interest, and only a few chemists and even fewer engineers were interested in salts with melting points near room temperature. In April 2000, the first NATO advanced research workshop on ionic liquids was held in Heraklion, Crete. The conference was the first international meeting devoted to ionic liquids and attracted most of the active researchers at that time. Following that meeting, activity in the field began to flourish and the first books and international conferences devoted to ionic liquids began to appear. By the end of 2018, more than 80,000 scientific papers had been published, and 17,000 patents were applied for in the field of ionic liquids! This book provides an overview of the current and emerging industrial applications of ionic liquids covering the core processes and products, the practical implementation and technical challenges involved, and the potential future directions for Research and development. The individual chapters were written by leading scientists in the field from industry and academia to address specific processes and products that are or will be soon commercialized. Examples include the use of a chloroaluminate ionic liquid as a next-generation alkylation catalyst to a new class of capillary gas chromatography (GC) columns with stationary phases based on ionic liquids. Over the past twenty years, there has been a growing realization that ionic liquids have moved from being mere academic curiosities to having genuine applications in fields as wide-ranging as advanced materials, biotechnology, catalysis, pharmaceuticals, renewable fuels, and sustainable energy. There are many optimistic indications that ionic liquids are on their way to becoming a commercial success story. This first book on “Commercial Applications of Ionic Liquids” provides over 50 applications that are either at the pilot scale or have been commercialized, which indicates that an exciting new chapter in the field of ionic liquids is about to begin!
A combination of different complementary methods is employed to investigate scaling of the molecular dynamics of two different liquid crystals. Each method is sensitive to different kind of fluctuations and provides therefore a different window to look at the molecular dynamics. In detail, broadband dielectric spectroscopy is combined with specific heat spectroscopy and neutron scattering. As systems the nematic liquid crystal E7 and a discotic liquid crystalline pyrene are considered. First of all it was proven that both systems show all peculiarities which are characteristic for glassy dynamics and the glassy state. Especially for the nematic liquid crystal E7 it could be unambiguously shown by a combination of dielectric and specific heat spectroscopy that the tumbling mode is the underlying motional process responsible for glassy dynamics. Dielectric investigations on the discotic liquid crystalline pyrene reveal that at the phase transition from the plastic crystalline to the hexagonal columnar liquid crystalline phase the molecular dynamics changes from a more strong to fragile temperature dependence of the relaxation rates. Moreover a combination of results obtained by specific heat spectroscopy with structural methods allows an estimation of the length scale relevant for the glass transition.