Ingenieurwissenschaften und zugeordnete Tätigkeiten
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- 4.5 Kunst- und Kulturgutanalyse (5)
- 6.6 Physik und chemische Analytik der Polymere (5)
- 9 Komponentensicherheit (5)
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- 7.4 Baustofftechnologie (3)
Ziel der vorliegenden Untersuchung war es zu überprüfen, inwiefern eine Bemessungsvorschrift auf Basis von Teilsicherheitsbeiwerten im Lehmmauerwerksbau möglich ist. Bemessungsvorschriften im konventionellen Mauerwerksbau und im Lehmmauerwerksbau waren aufgrund des prinzipiell gleichen Tragverhaltens stets eng miteinander verknüpft. Die im Rahmen dieser Arbeit durchgeführten Druckversuche an Lehmmauermörtel, Lehmsteinen und Lehmmauerwerk konnten zeigen, dass die Streuungen der Festigkeiten von Lehmbaustoffen aufgrund der industriellen Herstellung sehr gering sind. Es konnte festgestellt werden, dass eine Bemessung auf Grundlage des semiprobabilistischen Bemessungskonzeptes in Anlehnung an den konventionellen Mauerwerksbau möglich ist. Neben einem ersten Vorschlag des Teilsicherheitsbeiwertes für den Lastzustand Druck werden Vorschläge für Prüfvorschriften im Lehmbau beziehungsweise deren Modifikation unterbreitet und künftige Forschungsschwerpunkte herausgearbeitet.
A combination of different complementary methods is employed to investigate scaling of the molecular dynamics of two different liquid crystals. Each method is sensitive to different kind of fluctuations and provides therefore a different window to look at the molecular dynamics. In detail, broadband dielectric spectroscopy is combined with specific heat spectroscopy and neutron scattering. As systems the nematic liquid crystal E7 and a discotic liquid crystalline pyrene are considered. First of all it was proven that both systems show all peculiarities which are characteristic for glassy dynamics and the glassy state. Especially for the nematic liquid crystal E7 it could be unambiguously shown by a combination of dielectric and specific heat spectroscopy that the tumbling mode is the underlying motional process responsible for glassy dynamics. Dielectric investigations on the discotic liquid crystalline pyrene reveal that at the phase transition from the plastic crystalline to the hexagonal columnar liquid crystalline phase the molecular dynamics changes from a more strong to fragile temperature dependence of the relaxation rates. Moreover a combination of results obtained by specific heat spectroscopy with structural methods allows an estimation of the length scale relevant for the glass transition.
The European building sector is moving towards more complex and high-tech building approaches. While focusing on energy efficiency, aspects e.g. occupant health, sustainability and life cycle costing are often neglected. This study highlights the potential of earthen plasters in combination with natural ventilation for low-tech solutions.
The EU funded project [H]house established the outstanding performance of earthen materials in light of hygrothermal and air purifying properties, which were further supported by experimental data from monitoring of naturally ventilated pilot buildings in Berlin. Additionally, [H]house demonstrated through LCC an increased cost efficiency of earth based low-tech solutions in comparison to conventional constructions relying on mechanical ventilation.
Anhand von Versuchsergebnissen und zuverlässigkeitstheoretischen Grundlagen erfolgte die Ermittlung eines Teilsicherheitsbeiwertes für Lehmmauerwerk unter dem Lastzustand Druck nach der Kalibrationsmethode der DIN EN 1990. Darüber hinaus fanden Untersuchungen zur Ermittlung der Parameter zur Bestimmung der rechnerischen Mauerwerksfestigkeit statt. Aufgrund der derzeit noch ungenügenden Datengrundlage konnten lediglich erste Empfehlungen für Teilsicherheitsbeiwerte ausgesprochen werden. Ein Bemessungskonzept im Lehmmauerwerksbau auf Basis von Teilsicherheitsbeiwerten, welches sich an der gültigen Mauerwerksnormung anlehnt, scheint aber prinzipiell möglich. Es bedarf allerdings noch weiterer Forschung, insbesondere im Hinblick auf andere Lastzustände und auf das Feuchtigkeitsverhalten von Lehmmauerwerk.
Pyrolysis, flammability, fire behavior, melt viscosity, and gas diffusion of bisphenol A polycarbonate/acrylonitrile-butadiene-styrene (PC/ABS) were investigated, with bisphenol A bis(diphenyl phosphate) (BDP), with 10 wt.% talc and with BDP in combination with 5, 10 and 20 wt.% talc, respectively. Compared to PC/ABS, PC/ABS + BDP results in an increased decomposition temperature of PC, a higher char yield, a significantly increased LOI, a V-0 classification in UL 94, a reduced peak heat release rate (pHRR), and a reduced total heat release (THR) in the cone calorimeter. This efficient flame retardancy is due to mechanisms in both the gas and condensed phases. PC/ABS + 10 wt.% talc shows a decrease in the PC decomposition temperature. The fire behavior is improved in part compared to PC/ABS, with an increased LOI and reduced pHRR. PC/ABS + BDP + 10 wt.% talc shows a strong synergism in LOI, a V-0 classification, and a decrease in pHRR, whereas THR is slightly increased compared to PC/ABS + BDP. Talc decreases the gas diffusion and enhances the flow limit for low shear rates, both of which influence the pyrolysis and flammability results. Further, talc improves the protection properties of the fire residues. Nevertheless it also partly suppresses flame inhibition and the charring effect of BDP. The synergism between BDP and talc in LOI is obtained even for low talc loadings in PC/ABS + BDP + talc, whereas for higher loadings saturation is observed.
Welding is the most important joining technology. In the steel construction
industry, e.g. production of windmill sections, welding accounts for a
main part of the manufacturing costs and resource consumption. Moreover, social
issues attached to welding involve working in dangerous environments. This aspect
has unfortunately been neglected so far, in light of a predominant focus on economics
combined with a lack of suitable assessment methods. In this chapter,
exemplary welding processes are presented that reduce the environmental and
social impacts of thick metal plate welding. Social and environmental Life Cycle
Assessments for a thick metal plate joint are conducted for the purpose of
expressing and analysing the social and environmental impacts of welding.
Furthermore, it is shown that state-of-the-art technologies like Gas Metal Arc
Welding with modified spray arcs and Laser Arc-Hybrid Welding serve to increase
social and environmental performance in contrast to common technologies, and
therefore offer great potential for sustainable manufacturing.
If a component is cyclically loaded, its load carrying capacity is considerably lower than in the monotonic loading case. This general observation applies in particular to L-PBF parts. The causes of this are mainly material defects such as pores and unwelded regions (Chapter 8) and a pronounced surface roughness in the as-built condition (Chapter 9). In addition, effects due to the anisotropy of the microstructure (Chapter 6) and a complex residual stress pattern (Chapter 7) play an important role. A consequence is that common strategies of fatigue assessment cannot be transferred to L-PBF applications without modifications. Due to the inhomogeneity of the material, the determination of representative material properties and the transfer to the component is a problem, and this is also the case with regard to the consideration of defects, surface roughness and residual stresses. The chapter gives a brief introduction to these problem areas.
A new technique to fix bioceramic powder on a titanium alloy by using femtosecond laser pulses is presented. It is shown that gentle fixation of a bioactive dielectric material on a metallic model implant is successful. This is potentially a new tool for the improvement of bone prostheses. An advantage of the ultrashort pulses is the very low heat influx into the whole sample. There is only a very thin interaction zone during the fixing, which is the metal surface in contact with the ceramic layer. Neither the fixed ceramic particles nor the major part of the metal suffer any modification. The stability of the model implant (ceramic on metal) is investigated by rotating bending fatigue tests. No indication of a reduction of the mechanical stability compared to untreated metallic reference samples was found.
Sintern
(2018)
Unter Sintern versteht man allgemein die Überführung eines aus Pulver geformten Rohlings in ein Formteil mit angestrebter Mikrostruktur bzw. gewünschten Gebrauchseigenschaften durch thermische Prozesse. In diesem Kapitel werden die Grundlagen zu Triebkräften und Kinetik sowie die prinzipiellen Mechanismen für Stofftransport und Verdichtung vorgestellt. Die verschiedenen Sintermechanismen Festphasensintern, Flüssigphasensintern und Reaktionssintern werden erläutert und mit einem Überblick über Drucksinterverfahren ergänzt. Abschließend wird ein Überblick über technologische Einflussfaktoren auf die Sinterung gegeben.
Unterschiedliche Werkstoffeigenschaften reagieren auf jeweils spezifische Weise auf Gittertyp, Gefüge und Defekte. Für die schadenstolerante Betrachtung von Werkstoff und Bauteil ist das Verständnis dieser Zusammenhänge essentiell. Der Beitrag gibt mit Hinblick auf additiv gefertigte metallische Bauteile mittels Selective Laser Melting einen kurzen, keineswegs vollständigen Überblick über Faktoren, die die Steifigkeit, Festigkeit, Duktilität, Zähigkeit, Ermüdungsrissausbreitung und Schwingfestigkeit beeinflussen. Es wird aufgezeigt, wie die bruchmechanische Betrachtung zur Quantifizierung der Zusammenhänge beitragen kann.
Im Frühjahr 1969 wurde bei Ausgrabungen der Universität Bonn unter Leitung von Elmar Edel auf der Qubbet el-Hawa ein außergewöhnliches Depot mit Materialien einer antiken Gusswerkstatt gefunden. Im Zuge der Fundteilung gelangten die meisten Stücke des Konvolutes in das Ägyptische Museum der Universität Bonn und werden dort aufbewahrt.
Die Deponierung des für die Forschung zur antiken Metallurgie bisher einzigartigen Konvoluts geschah im Zuge der Nachnutzung von Grabanlagen aus dem Alten Reich (um 2100 v. u. Z.) in der ägyptischen Spätzeit (um 550 – 400 v. u. Z.). Das Depot enthält Objekte, die alle Fertigungsstufen von Metallgegenständen im Wachsausschmelzverfahren dokumentieren. Es wurden Stücke von Rohwachs sowie Wachsmodelle und die zu deren Herstellung genutzten Negativformen gefunden. Weiterhin enthielt es vollständige Gussformen, die in einem aufwendigen Mehrschalenverfahren hergestellt wurden und teilweise bereits für den Guss ausgebrannt worden sind. Schließlich zählen einige Metallfiguren sowie weitere figürliche Objekte zum Konvolut, die alle in den Bereich einer kunsthandwerklichen Werkstatt deuten. Eine Besonderheit stellen zudem Gussformen dar, in denen Fragmente von Metallfiguren zur Reparatur im Überfangguss vorbereitet waren.
Das Depot wurde in der Gesamtpublikation der Bonner Grabungen bisher nur summarisch vorgestellt. 2014/15 initiierten die Abteilung Ägyptologie der Universität Bonn und das LVR-LandesMuseum Bonn unter Ludwig D. Morenz und Michael Schmauder ein gemeinsames und von der Fritz-Thyssen-Stiftung gefördertes Forschungsprojekt, das von Martin Fitzenreiter, Johannes Auenmüller und Frank Willer geleitet wurde. In Kooperation mit Dietmar Meinel (Bundesanstalt für Materialforschung und -prüfung Berlin / BAM, Fachbereich 8.5 Mikro-ZfP), Roland Schwab (Curt-Engelhorn-Zentrum Archäometrie gGmbH, Mannheim), Gerwulf Schneider (FU Berlin, Exzellenzcluster TOPOI), Ursula Baumer und Patrick Dietemann (beide Doerner-Institut / München), Thorsten Geisler-Wierwille (Steinmann Institut für Geologie, Mineralogie und Paläontologie der Universität Bonn) sowie Ursula Tegtmeier (Labor für Archäobotanik der Universität Köln) wurden die Objekte des Konvolutes eingehend und mit zeitgemäßen Verfahren untersucht. Die Ergebnisse dieses Forschungsprojekts werden in dieser Publikation vorgelegt.
Properties of interstitial liquid phase in cement paste, including the species and concentrations of polymers and ion etc., play an important role for the rheological properties of cementitious materials. In order to better understand their effect, an inert model substance, spherical silica beads (SBs) with defined surface and granulometry were used in the presence of electrolytes (CaCl2) and/or different polymers, including polycarboxylate superplasticizer (PCE) and polyethylene glycol (PEG). It was found the presence of Ca2+ greatly increases the viscosity and yield stress of silica beads paste (SBP), which is proportional to the [Ca2+]. For the effect of PCE, the addition of PCE is beneficial to the flowability of SBP, but a high dosage of PCE leads to a reversal effect. Furthermore, the yield stress firstly increases and then decreases with increasing [Ca2+] under the same dosage of PCE. The addition of PEG always increases the yield stress of SBP, regardless of the ion concentration and the presence or not of PCE.
Reference nanomaterials
(2016)
This chapter reviews relevant aspects of the still less explored field of RNMs. In the first part, definition of RMs according to different metrological levels was presented as well as the general strategy on their development. In the second part, the importance of RNMs in material science and nanotoxicology is explained and considerations on the use of silica nano-objects as potential future reference material was discussed. Overall, several points should be highlighted from this chapter: Definition of a reference material depends on the level of standardization. Certified reference material represents the highest level of traceability. Different types of reference materials, standard materials and certified reference materials are available, as shown in Table 3.1. The preparation of nano-objects with well-defined mechanical properties is still an unsolved issue and thus needs further R&D activities. Nevertheless, amorphous silica seems to be a promising candidate for reaching this objective. Traceable properties of nanomaterials are still limited to few cases such as primary particle size and thickness measurements of very thin films. In general, developed RMs are monoparametric thus, only one characteristic of the nano-objects is reported. In nanotoxicology, the challenge is in the development of suitable RNM that bears similarities to the measurements made on the sample analysed.
Various methods have been used for introducing fire retardant additives into polymers. Deposition of thick fire retardant coatings directly onto polymer substrates is an alternative technique. An important advantage of the coating technique is the preservation of the physical and chemical integrity of the polymer material. Moreover, the fire retardancy of the polymer materials can be achieved following their production. Suitable coating materials are inorganics, intumescent, char-forming, oxygendiluting, and cooling or radical quenching layers. The most important problem is to achieve sufficient coating thickness to withstand the direct attack of flame and to protect the polymer bulk from pyrolysis, otherwise blistering of coating, caused by emitted pyrolysis gases, is often observed. To avoid blistering of coating, the adhesion between polyolefin substrate and fire retardant coating has to be extraordinarily high.
In order to achieve such a high level of adhesion, the polymer surface has to be modified with adhesion-promoting functional groups. The deposition of thin plasma polymers as adhesion-promoting layers with NH2, OH or COOH groups has been the most suited method. These functional groups are able to form covalent bonds and other interactions between the fire-resistant coating and the plasma-modified polyolefin substrate. Additionally, the plasma polymer counteracts the strong mechanical stresses in the laminate on exposure to high temperatures by its flexibility.
In present chapter, the potential usage of peroxy-fuels (usually known as organic peroxides) either in technically pure or in a blended form in engine combustion processes are explored. Although as additives (in small quantities <5% to conventional fuels, e.g., diesel, gasoline) peroxy-fuels are well known for many years their commercial applications as a main or primary fuel are not investigated in detail as such except a few. Their thermal instability and energy density demand great care during processing, which restricts their commercial exploitation. However, once the issues with safety are resolved they can be much more advantageously employed than conventional fuels. Some of these advantages are significant amount of fuel saving, reduction in amount of inducted air, or even the complete absence of air, i.e., anaerobic combustion, smaller volume of combustion (chamber), oxygenated fuel quality, and low emissions. An idea to develop the components of an engine operating solely on peroxy-fuels is also introduced. The engine concept is based on single and multiple injectors in a cylinder with special material coating to ensure a temperature-controlled processing.
Whilst a decisive role of the particle-matrix interphase on the mechanical properties of nanoparticle-filled polymers has been demonstrated in the last years, the arbitrary design of this interphase remains a very challenging goal. In principle, this could be realized via an appropriate surfacemodification of the nanofiller prior to its incorporation in the polymer. For most systems, such as for boehmite nanofillers, however, the interaction of organic modifiers with the particle surface has not been studied in detail, and only single studies are known rather than systematic investiga- tions on the effects of different chemical functions anchored on the particle surface. In this chapter, we present an extensive study on the binding of APTES, a common silane surface modifier, with boehmite, and show that thermogravimetric analysis (TGA) coupled with mass spectrometry (MS) is a convenient and highly suitable method to elucidate the ligand binding in detail. Furthermore, a two-step coupling strategy is presented, demonstrating that based on APTES anchored to the parti- cle surface, the condensation of various carboxylic acids can be utilized to enable highly diverse chemical properties of the nanofillers, which leads to very different particle-matrix interactions in the nanocomposites.
The flowability of cement paste is of great importance in today’s construction industry and is influenced by additives such as superplasticizers (SP). One type of SPs are polycarboxylate ether type SPs. These additives electrostatically bind with the negatively charged carboxylic groups at the backbone to the positively charged clinker phases.
To model positively charged clinker phases with adsorbed SP, silicon Wafers are pre-coated with cationic polyethylenimine (PEI) and SP is adsorbed onto the coated surface (Si/PEI/SP). Two different polycarboxylate ether type (PCE) SP are compared – one for ready-mix concrete and one for precast concrete. In this preliminary study the interaction forces between Si/PEI/SP surface and a silica microsphere (colloidal probe) are investigated under mild physico-chemical conditions (pH *6, ion concentration <10−5 M) using Colloidal Probe Atomic Force Microscopy (CP-AFM).
The interaction force between the model surfaces is attractive for low concentration of SP. The force changes from attractive to repulsive by increasing amount of SP. The force upon approach reveals a biexponential behavior. The exponential decay at large and short surface separations are attributed to electrostatic and steric interactions, respectively. The steric forces of the SP for ready-mix concrete show a steeper onset than the SP for precast concrete.
The quantification of these interaction forces will be compared to rheological measurements of similar systems. Furthermore, the parameters will be changed to better approach the conditions in real systems, i.e. higher pH and ionic strength. This helps to understand how the forces on the nanoscale influence the macroscopic rheology.
Cylinder valves for oxygen service that meet the standard DIN EN ISO 10297 should be safe, if properly handled by the user. In the last few years, however, the number of incidents with oxygen valves that has been reported to Federal Institute for Materials Research and Testing (BAM) has increased. According to the incident reports, incorrect handling can be ruled out. People were seriously injured and in most cases, the causes of these incidents were not clear. Very often, such incidents occurred during opening and closing of the valves. Therefore, the technical-scientific community has put the existing test methods for type testing more and more into question. Besides other mandatory tests, the above-mentioned standard allows to perform the endurance test with air or with nitrogen. This is appropriate for all other gases but not for oxygen. Up to now, this test does not consider the fact that cylinder valves also contain nonmetallic seat materials and lubricants that may react with oxygen in a dangerous way. Because of this unsatisfactory situation, BAM initiated a research project to perform endurance testing of cylinder valves for oxygen service much more practice related with oxygen. This test simulates very well real life situations when the cylinder valve is opened or closed. The first part of this project was the development of a new oxygen operated endurance tester in accordance with DIN EN ISO 10297. In a second part, endurance testing of valves with air and with oxygen was performed and the results were compared. In addition, another mandatory test of the standard, the oxygen pressure surge test was carried out on new valves and on valves that had undergone endurance tests with air or oxygen, to see the influence on the burn-out safety of such pre-stressed valves. This paper presents the main results of the project. The findings clearly speak for implementing the oxygen endurance test not only to DIN EN ISO 10297 but also to various other standards to increase the burn-out safety of oxygen cylinder valves.