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2D layered nanoparticles enable a distinct reduction of filler loadings in rubber compounds combined with a boost in performance due to their high surface to volume ratio. They often enable unique property profiles providing a great potential as effective fillers in rubber, especially by enhancing mechanical and barrier properties.
As the best possible incorporation into the elastomer matrix is crucial for the efficiency of the nanofiller, dispersing and exfoliation of the nanoparticles without formation of agglomerates usually constitutes an outstanding challenge - especially when using conventional processing methods. Laboratory-scale approaches for highly dispersed nanocomposites sometimes solve this problem, but these are often too energy and time consuming and provide no scale up possibility for real applications. Therefore, a latex premixing process was established to produce highly filled masterbatches, enabling the processing with conventional techniques.
The presence of nanoparticles greatly impacts the behavior of elastomeric compounds, besides affecting the properties of the final product also the processing is influenced (rheology, crosslinking).
In this study, nanocomposites of natural rubber and multilayer graphene (MLG) were prepared via a latex masterbatch route. Different strategies for masterbatch premixing are compared (stirring vs. ultrasonication, coagulation vs. drying). Dispersion and exfoliation of MLG were determined by transmission electron microscopy. The reinforcing effect of MLG affects the viscosity while the dispersed graphene layers may also act as diffusion barrier/absorbent for the crosslinking agents. In contrast to that, MLG forms physical crosslinks in the final product. Swelling measurements and differential scanning calorimetry allow a differentiation between chemical and physical network links. Different technical properties of the nanocomposites were measured with respect to mechanical and application relevant behavior.
Nowadays, sensors based on polymers/nanostructured metal oxide composites have been investigated exten-sively because of their sensitivity to NO2 gas at ambient temperature. In this work, nanocomposite membranes of xanthan gum (XG) with different contents of MnO2 nanoparticles were prepared as a potential NO2 gas sensor operating at room temperature by a simple one-step oxidation-reduction reaction. The structural, morphological, thermal, and electrical properties of the composite membrane were investigated. The FT-IR results confirm the successful preparation of MnO2 through the oxidation of XG by KMnO4 and reveal further the structural changes of the XG/MnO2 nanocomposite upon its exposure to NO2 gas. The capping of the synthesized MnO2 nano-particles by XG, the surface composition of the XG/MnO2 nanocomposite membranes, and the effect of NO2 gas on the surface composition was investigated using the XPS technique. The DC conductivity and dielectric loss of nanocomposites were higher than for neat XG. The conductivities of the nanocomposites XG/MO-4, XG/MO-4/ low NO2, and XG/MO-4/high NO2 composites are half, one, and three orders of magnitude higher than that for pure XG revealing a transition from insulating to conductive properties. The results demonstrated that XG/MnO2 nanocomposite membranes are promising for potential applications in NO2 gas sensing.
The incorporation of nanoparticles like multilayer graphene (MLG) into elastomeric composites boosts their technical performance, such as their mechanical behavior and electrical conductivity. Common filler types (carbon black (CB) and aluminum trihydroxide (ATH)) generally fulfill single, specific purposes and are often used in high loadings. CB typically reinforces rubber mechanically, while ATH increases flame retardancy. Small amounts of MLG reduce these high filler contents and maintain the multifunctional characteristics of rubber composites. In chlorosulfonated polyethylene (CSM) + ATH, an intrinsically flame-retardant rubber was designed to achieve the highest standards such as maximum average of heat emission (MARHE) <90 kW m−2, 3 phrMLG was substituted for 15 phr CB and/or 3 phr ATH via an industrially applicable processing approach. Replacing either CB or ATH resulted in a property profile that was multifunctionally improved in terms of features such as mechanical performance, reduced sorption, and flame retardance. MLG nanocomposites are reported to show promise as an industrially utilizable route to obtain multifunctional high-performance rubbers.
Epoxy-Based Nanocomposites—What Can Be Learned from Dielectric and Calorimetric Investigations?
(2022)
Epoxy-based nanocomposites are promisingmaterials for industrial applications (i.e., aerospace, marine, and automotive industries) due to their extraordinary mechanical and thermal properties. Regardless of the broad field of applications, there is still a considerable need to identify their structure–property relationships. Here, a detailed dielectric and calorimetric (DSC and fast scanning calorimetry) study on different epoxy-based nanocomposites was performed. Bisphenol A diglycidyl ether (DGEBA) cured with diethylenetriamine (DETA) was employed as the polymeric matrix, which was reinforced with three diverse nanofillers that exhibit different interaction strengths with the epoxy matrix (halloysite nanotubes, surface modified halloysite nanotubes, and taurine-modified layered double hydroxide). The structure, molecular mobility, and vitrification behavior are discussed in detail, focusing on the intrinsic structural and dynamic heterogeneity, as well as interfacial properties.
Historically, to tune the properties of a polymer or more general soft matter systems by a second phase is not a new concept and dates back to the 40s of the last century. Beside some successes, the improvement of the properties remained somehow limited. The expectations of the enhancement of the properties of composites changed by the developments of Toyota Central research in the 1990s. It was shown that the incorporation of 5 vol% exfoliated layers of a clay system into a polymer leads to a strong improvement of the mechanical and thermal properties. This discovery stimulated a broad research interest of both fundamental and applied character. Today, polymer-based nanocomposites have reached a billion-dollar global market. The corresponding applications span from components for transportation, commodity plastics with enhanced barrier and/or flame retardancy characteristics, to polymers with electrical properties for shielding, electronics, sensors, and solar cells as well as to live science. Important fields are filled rubbers, reinforced thermoplastics, or thermosets for automotive, aircraft/space and marine industries, but also membranes for separation processes as well as barrier layers, just to mention a few.
For a variety of applications, the molecular mobility in nanocomposites is of great importance. This concerns the molecular mobility needed to form a percolating filler network in rubbers used in tires or in composites employed in electric shielding applications. In general, it is also essential for processing polymer-based nanocomposites. Furthermore, separation processes in composite materials for membranes require a certain molecular mobility. This also concern nanodielectrics used in electrical applications or sensors where the mobility of charge carriers can be related to the fluctuations of molecular groups etc. Finally, the molecular mobility can be taken as probe for structure on a molecular scale.
Broadband dielectric spectroscopy is a powerful tool to investigate the molecular mobility in polymer systems. It is due to the extremely broad frequency and sensitivity range that can be covered by this technique. Information about localized and cooperative molecular fluctuations, polarization effects at interfaces, as well as charge transport processes can be deduced. Therefore, this book focusses on broadband dielectric spectroscopy of composite materials. Moreover, the dielectric studies are accompanied by mechanical spectroscopy, advanced calorimetry, NMR techniques, as well as transmission electron microscopy and X-ray scattering investigations.
Besides a brief introduction to (nano)composites, the book aims to address fundamental aspects of the molecular mobility in this innovative group of materials. Selected examples with scientific interest and some cases with high industrial impact were chosen. Due to the breadth of the subject, unfortunately not all topics could be addressed in detail, such as processing for instance.
Berlin, Andreas Schönhals
July 2021 Paulina Szymoniak
The incorporation of nanoscale particles into elastomers enable a boost in performance and/or a distinct reduction of conventional filler loadings due to their high surface to volume ratio. 2D layered nanoparticles like graphene and graphene-related materials provide a great potential as effective fillers in rubber, especially by enhancing mechanical and barrier properties. The type and properties of the nanoparticles, their interface and the elastomeric matrix materials influence the technical behavior, and therefore the potential application fields of such rubber nanocomposites. Especially crucial for the efficiency of the nanofiller, however, is its best possible incorporation into the elastomer. The dispersing of nanoparticles without agglomerates usually constitutes a challenge when using conventional two-roll milling or internal mixing. Academic approaches for highly dispersed nanocomposites solve this problem but are often energy and time consuming with no feasible scale up possibility. Therefore, an ultrasonic assisted NR latex premixing process was established to produce highly filled masterbatches, enabling the main processing with conventional rubber processing techniques.
Two carbon-based nanoparticles with similar specific surface areas were investigated and incorporated in natural rubber as nanocomposites: A commercially available multilayer graphene (MLG) and a nanoscale carbon black (nCB). The mentioned premixed masterbatches were further processed to nanocomposites by the addition of matrix NR, two-roll milling, and hot pressing (vulcanization). By this procedure an increase in Young’s modulus of 157% (MLG) and 71% (nCB) could be obtained at a concentration level of 3 phr. As anisotropic material behavior was observable for the nanocomposites containing MLG, different measurement methods were investigated to quantify the orientation of the nanoparticles in the nanocomposites: Sorption measurements (swelling in 2 dimensions), hardness and dynamical mechanical analysis (in-plane vs. cross-plane), X-Ray diffraction and transmission and scanning electron microscopy.