Ingenieurwissenschaften und zugeordnete Tätigkeiten
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Elastomers are used in almost all areas of industrial applications, such as tires, engine mounts, bridge bearings, seals or coatings. During their use in operation, they are exposed to different environmental influences. These include, in particular, climatic factors such as air oxygen, high temperatures, light (UV radiation) and the influence of media (e.g. oils, fuels). A very important result of these factors is the chemical ageing of elastomers. In this case, the elastomer degenerates and changes its chemical structure in the aged regions, which leads to an irreversible change in the material properties in connection with the reduction in its usability. In this paper, chemical ageing of nitrile butadiene rubber (NBR) is investigated. Especially in case of thermo-oxidative ageing at elevated operating temperatures, the ageing processes run inhomogeneously. These effects are known as diffusion-limited oxidation (DLO) and are associated with the diffusion–reaction behaviour of atmospheric oxygen with the elastomer network. For these reasons, NBR samples are artificially aged in air and subjected to different experimental methods, which are presented and discussed. Additional results from inhomogeneous mechanical tests and permeation tests indicate the causes of the DLO-effect, show the influence of chemical ageing and are subsequently used for parameter identification in relation to the diffusion–reaction equation. A continuum-mechanical modelling approach is also presented here, which describes the finite hyperelasticity, diffusion–reaction processes as well as chemical degradation and reformation of the elastomer network. This multifield problem leads to a system of partial and ordinary differential equations and constitutive equations and is solved within the finite element method.
The impact of polyaniline in phosphorus flame retardant ethylene-propylene-diene-rubber (EPDM)
(2019)
Usually elastomers are loaded with high amounts of flame retardants to fulfill fire safety requirements. In this study the potential char precursor polyaniline (PANI) and the established fire retardant pentaerythritol (PER) were implemented in ethylene-propylene-diene monomer rubber (EPDM). PANI and PER were used in low loadings (7 phr) and combined with two phosphorous flame retardants, Ammonium polyphosphate (APP) and a piperazine-pyrophosphate/phosphoric acid compound (FP), to boost their performance. A comprehensive study is presented, explaining the impact of PANI on curing and mechanical properties, including compensation for the plasticizer-like effect of APP in EPDM, and improved flame retardancy. In the cone calorimeter test, the combination of EPDM/FP/PANI reduced the effective heat of combustion by 20%. All nine EPDM rubber compounds were investigated with the LOI and UL 94 tests, cone calorimeter, FMVSS 302 and glow wire testing to quantify fire performance. The PANI containing EPDM rubbers, EPDM/APP/PANI and EPDM/FP/PANI outperformed the corresponding PER containing, EPDM/APP/PER and EPDM/FP/PER rubbers in various tests. Moreover, the study investigated the impact of PANI and PER on the mode of action of the phosphorus species and showed that the addition of PANI increased the amount of phosphorus in the condensed phase. To receive a broader understanding of the flame retardant mode of action of PANI in combination with APP and FP, calculations were carried out to estimate the impact of PANI on the protective layer effect.