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The incorporation of nanoscale particles into elastomers enable a boost in performance and/or a distinct reduction of conventional filler loadings due to their high surface to volume ratio. 2D layered nanoparticles like graphene and graphene-related materials provide a great potential as effective fillers in rubber, especially by enhancing mechanical and barrier properties. The type and properties of the nanoparticles, their interface and the elastomeric matrix materials influence the technical behavior, and therefore the potential application fields of such rubber nanocomposites. Especially crucial for the efficiency of the nanofiller, however, is its best possible incorporation into the elastomer. The dispersing of nanoparticles without agglomerates usually constitutes a challenge when using conventional two-roll milling or internal mixing. Academic approaches for highly dispersed nanocomposites solve this problem but are often energy and time consuming with no feasible scale up possibility. Therefore, an ultrasonic assisted NR latex premixing process was established to produce highly filled masterbatches, enabling the main processing with conventional rubber processing techniques.
Two carbon-based nanoparticles with similar specific surface areas were investigated and incorporated in natural rubber as nanocomposites: A commercially available multilayer graphene (MLG) and a nanoscale carbon black (nCB). The mentioned premixed masterbatches were further processed to nanocomposites by the addition of matrix NR, two-roll milling, and hot pressing (vulcanization). By this procedure an increase in Young’s modulus of 157% (MLG) and 71% (nCB) could be obtained at a concentration level of 3 phr. As anisotropic material behavior was observable for the nanocomposites containing MLG, different measurement methods were investigated to quantify the orientation of the nanoparticles in the nanocomposites: Sorption measurements (swelling in 2 dimensions), hardness and dynamical mechanical analysis (in-plane vs. cross-plane), X-Ray diffraction and transmission and scanning electron microscopy.
Two epoxy-based nanocomposites with different nanofillers (layered double hydroxide and boehmite) were investigated employing temperature modulated DSC, flash DSC and broadband dielectric spectroscopy. Detailed investigation on the molecular mobility of the two systems showed the effect of the fillers on the structure of the bulk epoxy matrix and the interface formed at the polymer/particle interface
The polymer matrix region near a filler surface, termed as the interface, witnessed increasing interest, due to its possible influence on the macroscopic properties of the nanocomposite. The interphase is expecting to have different segmental dynamic, as compared to the pure matrix, which can percolate into the entire system. Here, the segmental dynamics of epoxy/Boehmite nanocomposite was studied by Broadband Dielectric Spectroscopy. It was found that an artificial relaxation process is present in the nanocomposite, on the contrary to the pure epoxy system. It was assigned to constrained fluctuations of polymer chains in the interfacial region, due to the nanofiller. However, the overall dynamic Tg of the system decreased with increasing filler concentration, indicating higher segmental mobility. This was in accordance with Temperature Modulated DSC investigations of specific heat capacity of the system, which was found to increase with increasing filler concentration, up to 10 wt%, indicating increasing mobility of the polymer matrix segments. Surprisingly, for the highest filler content, the heat capacity decreases, implying a formation of an immobilized rigid amorphous phase in the interfacial region.
Semicrystalline polymers have to be described by a three phase model consisting of a mobile amorphous (MAF), a crystalline (CF), and a rigid amorphous fraction (RAF). For nanocomposites based on a semicrystalline polymer the RAF is due to both the crystallites (RAFcrystal) and the filler (RAFfiller). In most cases a separation of both contributions is not possible without further assumptions. Polymer nanocomposite based on poly(L-lactide) and MgAl layered double hydroxide nanofiller were prepared. Due to the low crystallization rate of PLA its crystallization can be suppressed by a high enough cooling rate, and the RAF is due only to the nanofiller. The MAF, CF, and RAF were estimated by Temperature Modulated DSC. For the first time CF, MAF, RAFcrystal, and RAFfiller could be estimated. It was found, that RAFfiller increases linearly with the concentration of the nanofiller. Furthermore, RAFcrystal is only slightly influenced by the presence of the nanofiller.
Historically, to tune the properties of a polymer or more general soft matter systems by a second phase is not a new concept and dates back to the 40s of the last century. Beside some successes, the improvement of the properties remained somehow limited. The expectations of the enhancement of the properties of composites changed by the developments of Toyota Central research in the 1990s. It was shown that the incorporation of 5 vol% exfoliated layers of a clay system into a polymer leads to a strong improvement of the mechanical and thermal properties. This discovery stimulated a broad research interest of both fundamental and applied character. Today, polymer-based nanocomposites have reached a billion-dollar global market. The corresponding applications span from components for transportation, commodity plastics with enhanced barrier and/or flame retardancy characteristics, to polymers with electrical properties for shielding, electronics, sensors, and solar cells as well as to live science. Important fields are filled rubbers, reinforced thermoplastics, or thermosets for automotive, aircraft/space and marine industries, but also membranes for separation processes as well as barrier layers, just to mention a few.
For a variety of applications, the molecular mobility in nanocomposites is of great importance. This concerns the molecular mobility needed to form a percolating filler network in rubbers used in tires or in composites employed in electric shielding applications. In general, it is also essential for processing polymer-based nanocomposites. Furthermore, separation processes in composite materials for membranes require a certain molecular mobility. This also concern nanodielectrics used in electrical applications or sensors where the mobility of charge carriers can be related to the fluctuations of molecular groups etc. Finally, the molecular mobility can be taken as probe for structure on a molecular scale.
Broadband dielectric spectroscopy is a powerful tool to investigate the molecular mobility in polymer systems. It is due to the extremely broad frequency and sensitivity range that can be covered by this technique. Information about localized and cooperative molecular fluctuations, polarization effects at interfaces, as well as charge transport processes can be deduced. Therefore, this book focusses on broadband dielectric spectroscopy of composite materials. Moreover, the dielectric studies are accompanied by mechanical spectroscopy, advanced calorimetry, NMR techniques, as well as transmission electron microscopy and X-ray scattering investigations.
Besides a brief introduction to (nano)composites, the book aims to address fundamental aspects of the molecular mobility in this innovative group of materials. Selected examples with scientific interest and some cases with high industrial impact were chosen. Due to the breadth of the subject, unfortunately not all topics could be addressed in detail, such as processing for instance.
Berlin, Andreas Schönhals
July 2021 Paulina Szymoniak
Epoxy-Based Nanocomposites—What Can Be Learned from Dielectric and Calorimetric Investigations?
(2022)
Epoxy-based nanocomposites are promisingmaterials for industrial applications (i.e., aerospace, marine, and automotive industries) due to their extraordinary mechanical and thermal properties. Regardless of the broad field of applications, there is still a considerable need to identify their structure–property relationships. Here, a detailed dielectric and calorimetric (DSC and fast scanning calorimetry) study on different epoxy-based nanocomposites was performed. Bisphenol A diglycidyl ether (DGEBA) cured with diethylenetriamine (DETA) was employed as the polymeric matrix, which was reinforced with three diverse nanofillers that exhibit different interaction strengths with the epoxy matrix (halloysite nanotubes, surface modified halloysite nanotubes, and taurine-modified layered double hydroxide). The structure, molecular mobility, and vitrification behavior are discussed in detail, focusing on the intrinsic structural and dynamic heterogeneity, as well as interfacial properties.
It was found for inorganic/polymer nanocomposites that a so-called Rigid Amorphous Phase (RAF) is formed in the interfacial region by adsorption of polymer segments onto the nanoparticles. The segmental dynamics of RAF is expected to be altered, as compared to the pure matrix, which might percolate into the entire system, affecting the overall nanocomposite properties. Here, the structure and molecular mobility of epoxy-based PNCs with different nanofillers (layered double hydroxide and boehmite) was studied by a combination of calorimetric and X-Ray scattering techniques. Temperature modulated DSC (TMDSC) showed that depending on the nanofiller, RAF can reach up to 40 wt % of the system or, on the contrary, the overall mobility of the matrix might increase due to the presence of particles. Such contrasting results, including the high amount of RAF, which was never shown before for epoxy-based PNCs, emphasize the importance of interfaces. Additionally, glass transition and glassy dynamics were investigated by a novel technique, Flash DSC (heating rates up to 10 kK/s) employed for the first time to a thermosetting system and electrospun fibers, which did not result in their degradation. It was used to study both the vitrification kinetics and glassy dynamics of the PNCs, for instance further confirming the presence of RAF and its impact on the overall material properties.
Polymers at interfaces play a major role in a broad variety of applications ranging from engineering purposes (for instance polymer based nanocomposites) to high tech implications (for instance light emitting diodes). Here the glass transition and glassy dynamics is considered for epoxy-based nanocomposite with Layered Double Hydroxide nanofiller and for thin films of a misicble polymer blend of PVME/PS with thicknesses down to 7 nm. The materials are investigated by spectroscopic techniques (broadband and specific heat spectroscopy), as well as by fast scanning calorimetry and small- and wide-angle X-ray scattering.
Hyperbranched PAMAM/ Kaolinite Nanocomposites: Decoupling phenomenon and conductivity mechanism
(2018)
Increasing demands of the daily life requires a continuous discovering of new and tailored properties of materials that can be utilized in covering the requirements in several fields. Hyperbranched polymers (HBPs) are macromolecules that are characterized by a highly branched structure and multiplicity of reactive end groups, which could be promising for numerous applications. Here, hyperbranched poly(amidoamine) (HPAMAM)/ Ka nanocomposites was prepared via an in-situ polymerization and an ex-situ method. The latter approach leads to a partly intercalated structure of the nanocomposites, while the former method results in an exfoliated morphology. Α combination of different techniques such as broadband dielectric spectroscopy (DBS), SXAS, FTIR, TEM, and DSC are employed to study the prepared samples. For the HPAMAM/ Ka-DCA nanocomposites (an ex-situ samples), the results indicated that the dc conductivity is increased by 4 orders of magnitude, with increasing concentration of the Ka-DCA. As an interesting result is that a significant decoupling between the characteristic time for conductivity relaxation and the segmental dynamics was observed, which depends on the concentration of the nanofiller. For the HPAMAM/ EDA nanocomposites (an in-situ polymerization), the dc conductivity is also increased with increasing the concentration of the Ka-EDA. The decoupling phenomenon and conductivity mechanism are discussed in detail.
Boehmite nanoparticles has been successfully functionalized with APTES. After APTES functionalization further modification with tailored molecules e.g. via carboxylic acids is possible. The tailored surface functionalization is strongly enhanced by improved coupling protocols. Arbitrary variation of the functionalization degree is possible. Thereby the temperature stable APTES functionalization enables a wide range of functional groups.
By TGA-MS analysis strong evidence for the bonding situation of the APTES on the boehmite surface has been found. Additionally first experiments has been performed to predict the polymer-particle compatibility enhancement via reverse wetting angle measurements with AFM.