Ingenieurwissenschaften und zugeordnete Tätigkeiten
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Laser-induced periodic surface structures (LIPSS) were generated on titanium nitride (TiN) hardcoating surfaces (deposited on metallic substrates) upon irradiation with multiple linearly polarized femtosecond laser pulses in air (30 fs duration, 790 nm wavelength, 1 kHz pulse repetition rate). The conditions were optimized in a sample-scanning geometry for the processing of large surface areas (5 mm x 5 mm) covered homogeneously by nanostructures with sub-wavelength periods ranging between ~200 nm and 700 nm. For these nanostructures the coefficient of friction was characterized under reciprocating sliding condition against a ball of hardened steel at 1 Hz using different lubricants (regime of mixed friction). After 1000 cycles, the corresponding wear tracks were characterized by optical and scanning electron microscopy. High-resolution energy dispersive X-ray analyzes (EDX) allowed the visualization of chemical alterations within the wear tracks. For specific conditions, the nanostructures endured the tribological treatment. Our experiments provide a qualification of the tribological performance of the fs-LIPSS on TiN surfaces.
Large area periodic surface structures were generated on steel surfaces using 30-fs laser pulses at 790 nm wavelength. Two types of steel exhibiting a different corrosion resistance were used, i.e. a plain structural steel (corrodible) and a stainless steel (resistant to corrosion). Homogeneous fields of laser-induced periodic surface structures (LIPSS) were realized utilizing laser fluences close to the ablation threshold while scanning the sample under the focused laser beam in a multi-pulse regime. The nanostructures were characterized with optical and scanning electron microscopy. For each type of steel, more than ten dentical samples were laser-processed.
These samples were subjected to microbial adhesion tests, investigating bacterial adhesion behavior on the laser structures in comparison to polished reference surfaces. Short term experiments (<24h) were carried out to determine initial biofilm development. E. coli as a typical bacterium representing pathogenic bacteria and Shewanella putrefaciens as metal corrosive bacterium were used for biofilm development analyses. Bacterial cell adhesion was determined microscopically after DAPI cell staining (DNA staining). Comparison of the coverage areas between nanostructured and polished surfaces revealed differences in cell adhesion behavior and biofilm structure.
The properties of fiber-reinforced polymers (CFRP) or concretes (ECC) strongly depend on the interface between the fiber and the surrounding matrix. Different methods such as plasma oxidation, chemical or electrolytic etching and chemical vapor deposition have been investigated to increase, for example, the bonding strength. The present study deals with the functionalization of the fiber surface based on laser-induced periodic surface structures (LIPSS). They can be characterized as a modulation of the surface topography on the nano- and microscale that results from the irradiation of the surface with linearly polarized laser radiation close to the ablation threshold. According to their spatial period, LIPSS are classified into low-spatial frequency LIPSS (LSFL) and high-spatial frequency LIPSS (HSFL). The great potential of both types of LIPSS structures regarding functional surface properties was demonstrated in numerous investigations. The objective of the present study was the homogenous manufacturing of both types of LIPSS on large areas of carbon fiber arrangements without damage. The results are discussed based on a detailed analysis of the topographic and chemical surface properties.
Laser-induced periodic surface structures (LIPSS) can be generated by irradiation of almost any material with linearly polarized laser beams, particularly when using ultrashort laser pulses.
Within this work, different types of steel were irradiated at optimized conditions for the processing of large surface areas. For these nanostructured surfaces, the coefficient of friction (COF) using different lubricants was determined and the corresponding wear tracks were characterized by scanning electron microscopy (SEM). Our experiments provide a qualification of the tribologicalperformance of the fs-LIPSS on different steel surfaces, which are relevant for technical applications.
The wetting behavior of material surfaces can be controlled by surface structures. We functionalized inorganic material surfaces, such as steel, titanium alloy and silicon, to modify the wetting behavior using ultrashort laser pulses (fs- to ps-range). The laser processing was performed by scanning the laser beam across the surface of initially polished flat sample material. A combined experimental and theoretical study of the laser processing parameters (peak fluence, scan velocity, line overlap) allowed the identification of different regimes associated with characteristic surface morphologies (laser-induced periodic surface structures, grooves, micro cones, dimples, etc.). Analyses of the surface using optical as well as scanning electron microscopy allowed the identification of morphologies providing the optimum similarity to the natural skin of lizards. For mimicking skin structures of moisture-harvesting lizards towards an optimization of the surface wetting behavior, additionally, a two-step laser processing strategy was established for realizing hierarchical micro- and nanostructures. In this approach, a laser-generated regular array of small dimples was superimposed (step 2) to the micron-scaled capillaries processed before (step 1). Optical focus variation imaging measurements finally revealed the three dimensional topography of the laser processed surfaces derived from lizard skin structures. The functionality of these surfaces was analyzed in view of wetting properties.
Laser-induced periodic surface structures (LIPSS, ripples) were generated on steel and titanium surfaces upon irradiation with multiple linear polarized femtosecond laser pulses (pulse duration 30 fs, central wavelength 790 nm). The experimental conditions (laser fluence, spatial spot overlap) were optimized in a sample-scanning geometry for the processing of large surface areas covered homogeneously by the nanostructures. The irradiated surface regions were subjected to optical microscopy (OM), white light interference microscopy (WLIM) and scanning electron microscopy (SEM) revealing sub-wavelength spatial periods. The nanostructured surfaces were tribologically tested under reciprocal sliding conditions against a sphere of hardened 100Cr6 steel at 1 Hz using paraffin oil and engine oil as lubricants. After 1000 sliding cycles at a load of 1.0 N, the corresponding wear tracks were characterized by OM and SEM. For specific conditions the laser-generated nanostructures endured the tribological treatment. Simultaneously, a significant reduction of the friction coefficient was observed in the laser-irradiated (LIPSS-covered) areas when compared to the non-irradiated surface, indicating the potential benefit of laser surface structuring for tribological applications.