Open Access

In the course of the deconstruction of the "Bridge of the 20th anniversary of the GDR" at the Altstädter Bahnhof in Brandenburg a. d. Havel, new information on the initiation of hydrogen-induced stress cracks was obtained. BAM was commissioned by the Brandenburg State Road Administration to participate in a corresponding joint project which is financed by the Federal Ministry for Digital and Transport. The added value of the new information gained in this project goes beyond the specific structure. It describes unexpected new damage patterns that can be transferred to other structures with concentrated tendons (tendon block method and Baur-Leonhardt method) and were previously unknown in this form. These should be made known to other developers to enable them to initiate any necessary actions.

Engineering structures are an important part of our transport infrastructure. Their failure is associated with high safety risks and economic damage. Ensuring the availability of these constructions and guaranteeing their operational safety are thus important tasks. Currently, maintenance of engineering structures is a reactive process and therefore not yet a predictive process. Every 3 to 6 years, the structures are visually inspected, all damages are documented and a condition grade is assigned to the structure based on the detected damages. Continuous data-providing methods such as monitoring are used only very occasionally. With the help of monitoring, condition data about the structures are continuously collected, which can be used for a better assessment of the structures. On the one hand, this would increase safety of engineering structures, and on the other hand, it makes the shift towards predictive maintenance management based on real-time data and predictions, where the onset of damage is detected before it occurs, possible in the first place. Monitoring plays therefore an important role in the management of the infrastructure. It is a crucial a step towards the digitalisation of our infrastructure and existing processes. Although there are many use cases for monitoring that have already been successfully implemented, monitoring is not yet widely used by German road authorities due to several challenges that were also identified within the scope of the project. Therefore, a guide has been developed in which the current obstacles related to monitoring are identified and possibilities for integrating monitoring into existing processes are offered. To ensure optimal alignment with the needs of road authorities, both an online survey and a workshop have been conducted. The results are summarised in a brochure that is made available to authorities to improve the use of monitoring in Germany. This paper presents the guideline and the brochure.

The damage detection and repair control have become important tasks for slab tracks. Different intact and damaged slab tracks have been investigated theoretically and experimentally for train passages and hammer impacts. The following damages have been considered: The loss of contact between the sleeper and the track slab, between the track slab and the base slab, and between the base slab and the base layer. At first, a slab track with a gap between the track slab and the base layer has been calculated by the combined finite-element boundary-element method which correctly incorporates the behaviour of the infinite soil. The basic results are the track displacements of the rail, the track slab, and the base layer along the track which are caused by a single axle load. These solutions are properly superposed for to get the complete train load. The influence of track and soil parameters and of the track damage has been analysed. For the intact track, the compliance of the soil is dominant whereas the track bending stiffness becomes more important for the damaged track. By comparing the calculated results with the measurements, the length of the gap could be quantified. A slab track with a loose sleeper (without contact to the supporting track slab) was analysed by the transfer function between the displacements and the hammer force (receptance functions) where a resonance appeared in case of the damage. Differences between the different track elements confirmed the detection of the damage. A floating slab track with a thin rubber layer has been investigated for a possible gap between the base slab and the base layer. The behaviour of the intact track has been calculated by a wavenumber-domain method, and the same behaviour has been found in the measurements at several track sections, indicating that there is no damage. Finally, a floating slab track with steel springs and viscous fluid dampers has been measured in the Tongji laboratory. The modes of the floating track slab and the transfer function with corresponding resonances have been calculated and successfully compared with results from wheelset drop tests.

The resonances of railway bridges have often been analysed for short bridges under periodical high-speed trains, for simply supported one-span bridges, for the fundamental bridge mode, and by time-domain analyses. Many time-consuming calculations have been performed to establish simplified rules for standards. In this contribution, the passage of different (existing, new and hypothetic) trains over different (simply supported, integral, multi-span, continuous) bridges will be analysed in frequency domain by using three separated spectra with the purpose to get a better physical insight in the phenomena. At first, the excitation spectrum of the modal forces is built by the mode shape and the passage time of the train over the bridge. The second spectrum is the frequency response function of the bridge which include the modal frequency, damping and mass. The third part is the spectrum of the axle sequence of an arbitrary train which is not limited to periodical or specific (conventional, articulated, regular or standard) trains and which does not include any bridge parameters. The final solution in frequency domain is obtained as the product of these three complex, strongly varying spectra for the dominating bridge mode or in general as the sum of these products over all relevant bridge modes. The time domain solution is obtained via the inverse Fourier transform, and the resulting time histories have been successfully compared with some measurement results. The method is applied to the vertical and torsional modes of a mid-long single-span bridge on elastomeric bearings under standard train speeds, to a short two-span bridge under high-speed traffic, and to a long three-span integral bridge under long periodical freight trains. Different resonance and cancellation effects have been found for systematically varied train speeds according to the axle sequence of the whole train which is dominated by the two locomotives in that case. To be more specific, the first torsional mode of the mid-span bridge is excited for a train speed of 100 km/h whereas the second bending mode is excited for a train speed of 160 km/h. In both cases, the other mode is suppressed by the minima of the axle-distance spectra. In addition, the case of the German high-speed train ICE4, a Maglev train on a viaduct, and the very high-speed hyperloop case will be discussed briefly. In general, it is shown that resonance effects are also worth to be studied for freight and passenger trains with lower speeds.

The following objects have been analysed by frequency response functions and moving load responses. A simple modal analysis which is based on the transformed and weighted system equations has been tested for an automotive test car and for many floors in many buildings to get some rules for their natural frequency and damping. Moreover, six neighboured equal, weakly coupled, wooden floors in a castle have been measured by ambient and hammer excitation, and a special method to extract the different mode shapes of the closely spaced natural frequencies has been developed and tested. Different foundations, for which the soil-structure interaction is generally important, have been measured and compared with finite-element boundary-element models of varying soil properties. Similarly by FEBEM calculations, damages in railway tracks have been identified from flexibility functions (frequency response functions) and from the moving-load responses to normal train operation. Rail and foot bridges have been measured during train passages and by quasi-static tests with moving vehicles. The repeatability of the inclinometer measurements has been checked for different passages, passage directions, and measurement campaigns at a six-span foot bridge. Two rail bridges at the Hanover-Würzburg high-speed line have been measured and evaluated for integrity and for the train- and speed-dependent bridge resonances. The relation between the multi-axle and the single-axle excitation can be solved in frequency domain by the axle-sequence spectrum of the vehicle or the whole train. The single axle response has been used to identify track and bridge damages in laboratory and in situ.