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Eingeladener Vortrag
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First the acceptance rates resulting from the analysis of different minimum burst ratios and standards are displayed and explained. Especially the problems resulting from a further reduction if the minimum burst ratio are shown.
For a better understanding of these results the process of analysing the acceptance rate is explained in detail. This contains the alleged contradiction between safety of samples due to its scatter while the rejected sample provides a higher mean strength.
Then the importance of batch testing is explained and leads to the recommendation to have a strong interaction between provided mean strength and requested maximum of production scatter.
Composite pressure vessels (CPVs) are becoming the state of the art for storage for compressed hydrogen (CH2) in automotive applications. There is a strong interest of car manufacturers to use lightweight and less-costly gas storage units. In order to reduce the necessary amount of expensive carbon fibre, the nominal safety margins are becoming gradually smaller, pushing the limits of the regulations for type approval. At the same time, the total volume of these vessels increases to extend the range of the vehicles, increasing the consequences for worst-case scenarios like the rupture of the CPVs in service.
This presentation presents insights gained in the project “TAnk HYdrogen Automotive” (TAHYA). Its aim is to improve the safety of current regulations for type approval of pressure vessels for the use in hydrogen fueled vehicles, namely GTR No. 13 and ECE R 134.
For the assessment of safety, the probabilistic approach developed by division 3.5 of BAM is used. Monte-Carlo-Simulations were conducted leading to the identification of several weak spots, mainly found in the burst test and the batch test.
By changing the requirements for burst tests and the approach for batch tests, the identified weak spots can be strongly reduced.
Zearalenone (ZEN), an estrogenic mycotoxin produced by several species of Fusarium fungi, is a common contaminant of cereal-based food worldwide. Due to frequent occurrences associated with high levels of ZEN, maize oil is a particular source of exposure. Although a European maximumlevel for ZEN in maize oil exists according to Commission Regulation (EC) No. 1126/2007 along with a newly developed international standard method for analysis, certified reference materials (CRM) are still not available. To overcome this lack, the first CRM for the determination of ZEN in contaminated maize germ oil (ERM®-BC715) was developed in the frame of a European Reference Materials (ERM®) project according to the requirements of ISO Guide 35. The whole process of CRM development including preparation, homogeneity and stability studies, and value assignment is presented. The assignment of the certified mass fraction was based upon an in-house study using high-performance liquid chromatography isotope dilution tandem mass spectrometry. Simultaneously, to support the in-house certification study, an interlaboratory comparison study was conducted with 13 expert laboratories using different analytical methods. The certified mass fraction and expanded uncertainty (k=2) of ERM®-BC715 (362± 22) μg kg−1 ZEN are traceable to the SI. This reference material is intended for analytical quality control and contributes to the improvement of consumer protection and food safety.
The article "Development of certified reference materials for the determination of cadmium and acrylamide in cocoa" was originally published in the journal "Analytical and bioanalytical chemistry" Online First without Open Access. After publication in volume 412, issue 19, page 4659–4668, the authors decided to opt for Open Choice and to make the article an Open Access publication. Therefore, the copyright of the article has been changed to ©The Author(s) 2021 and the article is forthwith distributed under the terms of the Creative Commons Attribution 4.0 International License.
Since 1 January 2019 a maximum content of 0.6 mg kg−1 cadmium (Cd) in cocoa powder sold to the final consumer or as an ingredient in sweetened cocoa powder sold to the final consumer (drinking chocolate) is set by the Commission Regulation (EU) No. 488/2014. Monitoring compliance with the specified limit value requires analytical measuring methods and reference materials for quality control. However, suitable certified reference materials intended for quality assurance and quality control purposes are still lacking. Therefore, three cocoa reference materials (ERM®-BD513, ERM®-514 and ERM®-515) were developed according to the requirements of ISO 17034 and the recommendations of ISO Guide 35. The whole process of reference material development, including material preparation, assessment of homogeneity and stability, characterisation and value assignment is presented. The assignment of the certified mass fractions was based upon an interlaboratory comparison study involving 19 expert laboratories for Cd and 12 laboratories for acrylamide. The certified mass fractions and expanded uncertainties (k = 2) of the reference materials were (0.181 ± 0.009) mg kg−1 Cd (ERM®-BD513), (0.541 ± 0.024) mg kg−1 Cd (ERM®-BD514) and (0.690 ± 0.029) mg kg−1 Cd (ERM®-BD515). Acrylamide contents are given for information.
The special importance of the analysis of non-metals in high purity metals, which will serve as national standards for elemental analysis in Germany, is illustrated for oxygen and nitrogen. The typical range of the mass fraction of oxygen and nitrogen in these materials is below 10.MU.g/g, often close to 1.MU.g/g. The two methods applied at BAM for these measurements are classical carrier gas hot extraction (HE) and carrier gas hot extraction after activation with photons (PAA-HE). The approach, the methods and their advantages and limitations are discussed. Comparative results from the measurement of oxygen and nitrogen in Cu, Fe, Ga, Pb, Sn and W are presented. (author abst.)
The degree of equivalence within the participating national metrology institutes for the measurement results of the mass fractions of the analytes Cr, Cu, Fe, Mn and Zn in an aluminium alloy was assessed. This interlaboratory comité consultatif pour la quantité de matière key comparison (CCQM-K42) was organised as an activity of the Inorganic Analytical Working Group of CCQM. In total seven laboratories participated, six of them for all analytes. Measurands were the mass fractions of the analytes in a range of 0.05 and 0.2%. As an outcome the consistency of the results for all elements investigated was acceptable, hence satisfactory comparability was established. An aluminium based certified reference material—undisclosed to the analysts which one it was—was used as test sample. For the purpose of this study homogeneity was tested at BAM. Each laboratory was free to choose any analytical method they wanted to use for the analysis. Consequently various methods of measurement were employed: instrumental neutron activation analysis, X-ray fluorescence spectrometry (XRF) using fused cast-bead method combined with reconstitution technique, inductively coupled plasma optical emission spectrometry (ICP OES) and inductively coupled plasma mass spectrometry. Metrological traceability of the measurement results to the SI unit had to be demonstrated. Therefore, methods such as spark OES or XRF (without fused cast-bead technique)—both of them being most important methods for the analysis of metals and alloys in industrial laboratories—could not be used in the frame of the key comparison.
Safety criteria for the transport of hydrogen in permanently mounted composite pressure vessels
(2020)
The recent growth of the net of hydrogen fuelling stations increases the demands to transport compressed hydrogen on road by battery vehicles or tube-trailers, both in composite pressure vessels. As a transport regulation, the ADR is applicable in Europe and adjoined regions, and is used for national transport in the EU. This regulation provides requirements based on the behaviour of each individual pressure vessel, regardless of the pressure of the transported hydrogen and relevant consequences resulting from generally possible worst case scenarios such as sudden rupture. In 2012, the BAM (German Federal Institute for Materials Research and Testing) introduced consequence-dependent requirements and established them in national transport requirements concerning the “UN service life checks” etc. to consider the transported volume and pressure of gases. This results in a requirement that becomes more restrictive as the product of pressure and volume increases. In the studies presented here, the safety measures for hydrogen road transport are identified and reviewed through a number of safety measures from countries including Japan, the USA and China. Subsequently, the failure consequences of using trailer vehicles, the related risk and the chance are evaluated. A benefit-related risk criterion is suggested to add to regulations and to be defined as a safety goal in standards for hydrogen transport vehicles and for mounted pressure vessels. Finally, an idea is given for generating probabilistic safety data and for highly efficient evaluation without a significant increase of effort.
The mechanism of action of zirconium permanent modifiers on graphite surfaces was investigated in order to understand its influence on the analytical signal in atomic and molecular absorption spectrometry (AAS/MAS). For this, the molecule formation of CaF was studied, which is used for the indirect analytical determination of fluorine in high-resolution continuum source graphite furnace molecular absorption spectrometry (HR-CS-GFMAS). The kinetics of this reaction was established by monitoring its molecular spectrum at different atomisation temperatures. An Arrhenius plot showed a pseudo-first order reaction with respect to fluorine (n = 1). An intermediate state was isolated, and its structure was elucidated by spectroscopic methods: scanning electron microscopy with energy dispersive X-ray spectroscopy (SEMEDX), X-ray photoelectron spectroscopy (XPS), X-ray absorption spectroscopy (XANES and EXAFS), and Raman microspectroscopy. We propose here a mechanism, where ZrO2 acts as a heterogeneous catalyst: after a pyrolytic step, an intermediate state of ZrO(OCaF) is activated, and at higher temperatures, CaF(g) is released from the zirconium-coated graphite surface. No evidence of the formation of zirconium carbide was found. Consequently, as the CaF formation is catalysed by a heterogeneous catalyst, surface modifications with ZrO2 nanoparticles and ZrO xerogels were investigated in order to increase the surface area. Their influence was evaluated in the molecule formation of CaF, CaCl, CaBr, and CaI. Graphite furnace modification with zirconium oxide nanoparticles proves to be the best choice for fluorine analysis with a signal enhancement of more than eleven times with respect a non-coated graphite furnace. However, the influence of zirconium modifications in the analytical signals of Cl, and I is lower than the F signals or even negative in case of the Br. Understanding zirconium modifiers as heterogeneous catalysts offers a new perspective to AAS and MAS, and reveals the potential of surface analytical methods for development of improved permanent modifiers and graphite furnace coatings.