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Eingeladener Vortrag
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Dieser Bericht beschreibt die Zertifizierung einer synthetischen Isotopenmischung aus natürlicher und angereicherter Borsäure. Dieses Isotopen-ZRM liegt als konzentrierte, wässerige Borsäure-Lösung vor und ist bezüglich ihrer Isotopenzusammensetzung zertifiziert. Der Bor-Gesamtgehalt ist als Richtwert angegeben. Die Unsicherheiten sind erweiterte Messunsicherheiten mit k=2. Sie sind in Klammern angegeben und beziehen sich auf die letzten beiden Stellen. Das vorliegende Isotopen-ZRM ist bezüglich der Isotopenzusammensetzung mit erweiterten relativen Messunsicherheiten kleiner 0,08% zertifiziert. Die absolute, kombinierte Standardmessunsicherheit des prozentualen Stoffmengenanteils der Isotope (Isotopenhäufigkeit) liegt bei 0,014. In diesem Zertifizierungsbericht wird nur auf die Kapitel eingegangen, die abweichend vom bestehenden Zertifizierungsreport für die Referenzmaterialien BAM I001 bis BAM I003 sind und Einfluss auf die Endergebnisse haben. Dabei handelt es sich um die Kapitel 3.3, 3.4, 4, 6, 7 und 8, Die Kapitel 1, 2, 3, 3.1, 3.2, 5, 9 und 10 des alten Zertifizierungsberichts für die Referenzmaterialien BAM I001 bis BAM I003 behalten unverändert ihre Gültigkeit und sind nicht noch einmal aufgeführt worden.
Vier neue Referenzmaterialien zum chemischen Nachweis von Acrylamid in Knäckebrot, Schwefel in Benzin, von polyzyklischen aromatischen Kohlenwasserstoffen und von Legierungen in Akkus stellt die BAM vor. Diese Referenzmaterialien sind durch die BAM zertifiziert und durch das Europäische Referenzmaterialien Programm ERM auf den Markt gebracht.
Für die Rückführung von aus Rückbauprojekten anfallender künstlicher Mineralwolle in ihren Herstellungsprozess ist es notwendig, Stein- und Glaswolle zu unterscheiden und voneinander getrennt zu halten. Zu diesem Zweck wurde das Potential von NIR-Spektroskopie (NIRS) für einen werks- oder baustellenseitigen Einsatz getestet. NIRS wird aufgrund kurzer Messzeiten, minimaler Probenvorbereitung und hoher Robustheit der Spektrometer häufig in der Prozessanalytik eingesetzt. Untersucht wurden 70 verschiedene Mineralwollen, wobei sich der Probenumfang sowohl aus werksneuen Proben mit Herstellerangaben als auch unbekannten Proben ohne Spezifikation zusammensetzen, die auf verschiedenen Baustellen in den Jahren 2016–2017 entnommen oder von Deponien zur Verfügung gestellt worden waren. Als Referenzmethode wurde die Röntgenfluoreszenzanalyse verwendet, um den Mineralwolle-Typ über den Elementgehalt nach VDI 3492 zu identifizieren. Mit Hilfe eines multivariaten Datenanalyseverfahrens konnte schließlich eine Methode etabliert werden, die eine zuverlässige Identifikation von unbekannten Mineralwollen anhand deren NIR-Spektren als Stein- bzw. Glaswolle ermöglicht.
New developments in spectroscopic techniques for process control are, in general, driven by shortcomings of existing technology, for example, when sensitivity, selectivity, robustness, and so forth do not meet the demands. The perfect process analytical method would be based on a robust and easy to handle customized technique operating in real time, come without any need for calibration, that is, be an absolute method, have a professional support, and be compliant to increasing regulatory requirements. However, there are at least trends toward such an all-in-one device suitable for every purpose.
Small, low-field NMR systems equipped with permanent magnet technology have been developed and allow for quantitative analysis as on-line instruments in a production environment. Quantitative high-resolution on-line NMR spectroscopy contributes to process understanding in pilot plant and research environments.
Laser spectroscopy is a promising field in process analysis owing to its sensitivity and selectivity. Laser-induced breakdown spectroscopy LIBS is a promising field for direct in situ analysis and remote sensing. Applications of quantum-cascade lasers for process analytical applications are a promising technique. Techniques such as cavity ring-down spectroscopy (CRDS), tunable diode laser absorption spectroscopy (TDLAS), and photothermal techniques are briefly introduced.
Recent developments of new detectors have improved X-ray fluorescence analysis (XRF) for qualitative and quantitative on-line evaluation of the elementary composition of liquid or solid samples, regardless of whether compact or bulk material.
The chapter also introduces miscellaneous techniques such as ion mobility spectroscopy (IMS), microwave and dielectric spectroscopy, terahertz spectroscopy, ultrasonic acoustic spectroscopy, and other methods.
Gegenstand dieser Arbeit ist die Untersuchung eines bestehenden pyrometallurgischen Prozesses zur Rückgewinnung von Tantal und Niob aus metallurgischen Reststoffen mit vorwiegend niedriger Wertstoffkonzentration.
Zur näheren Erforschung der im vorliegenden Stoffsystem ablaufenden Reduktionsprozesse wurden in einem Elektrolichtbogenofen Schmelzversuche im Pilotmaßstab durchgeführt. Als Reduktionsmittel diente Koks, welcher mithilfe einer Argon-gespülten Eisenlanze in die flüssige mineralische Schmelze eingebracht wurde. Während der Reduktionsbehandlung werden Refraktärmetalle wie Tantal und Niob in ihre Carbide überführt und anschließend in der erschmolzenen eisenbasierten Metallphase am Boden des Reaktors angereichert. Neben Tantal und Niob gelangt auch ein Teil des im Einsatzmaterial enthaltenen Titans als unerwünschtes Begleitelement in die Metallphase.
Sein Großteil verbleibt jedoch als Oxid in der Schlacke und wird dort hauptsächlich im Mineral Perowskit (CaTiO3) gebunden. Die erstarrten Schlackeproben wurden mit verschiedenen Methoden wie Röntgenfluoreszensanalyse, Röntgenbeugung und Rasterelektronenmikroskopie mit gekoppelter energiedispersiver Röntgenanalyse untersucht, um die Bildung tantalhaltiger Mineralphasen zu verschiedenen Stadien des Reduktionsprozesses zu verfolgen.
Die hier gewonnenen Erkenntnisse zeigen, dass weniger die durch das Einblasen von Koks verursachte Reduktionsreaktion, sondern das Absinken der tantalreichen Eisentröpfchen in der flüssigen mineralischen Schmelze, gefolgt von ihrer Anreicherung in die Metallphase, für die Kinetik ausschlaggebend ist.
In this study the microscopic homogeneity of the newly developed plastic reference materials BAM H001-BAM H010 was investigated. The materials consist of an acrylonitryle-butadien-styrene terpolymer, doped with different amounts of the elements Br, Cd, Cr, Hg and Pb. For the quantitative determination of the degree of homogeneity, a procedure proposed by Kempenaers et al. (Fresenius J. Anal. Chem., 2001, 369, 733-737) was used. On every sample an extensive number of different points were analyzed and standard deviation for every element mentioned above was used to calculate a minimal sampling mass that is necessary to reach a certain level of uncertainty caused by inhomogeneity (mmin,5%). The experiments were taken out with synchrotron µ-XRF (SR µ-XRF) at BESSYII in Berlin and by laser ablation inductively coupled plasma mass spectroscopy (LA-ICP-MS). The calculated values for mmin,5% of both techniques showed comparable results for all elements. It could be shown that the materials are suitable for calibration of micro analytic techniques if at least 64 µg are used.
Detailed knowledge about soil composition is an important prerequisite for many applications, for example precision agriculture. Current standard laboratory methods are complex and time-consuming but could be complemented by non-invasive optical techniques. Its capability to provide a molecular fingerprint of individual soil components makes Raman spectroscopy a very promising candidate. A major challenge is strong fluorescence interference inherent to soil, but this issue can be overcome effectively using shifted excitation Raman difference spectroscopy (SERDS). A customized dual-wavelength diode laser emitting at 785.2 and 784.6 nm was used to investigate 117 soil samples collected from an agricultural field along a distance of 624 m and down to depths of 1 m. To address soil spatial heterogeneity, a raster scan approach comprising 100 measurement spots per sample was applied. Based on the Raman spectroscopic fingerprint extracted from intense fluorescence interference by SERDS, 13 mineral soil constituents were identified, and even closely related molecular species could be discriminated, for example polymorphs of titanium dioxide and calcium carbonate. For the first time, the capability of SERDS is demonstrated to predict the calcium carbonate content as an important soil parameter using partial least squares regression (R2 = 0.94, root mean square error of cross-validation RMSECV = 2.1%). Our findings demonstrate that SERDS can extract a wealth of spectroscopic information from disturbing backgrounds enabling qualitative and quantitative soil analysis. This highlights the large potential of SERDS for precision agriculture but also in further application areas, for example geology, cultural heritage and planetary exploration.
Re-melting of scrap in an electric arc furnace (EAF) results in the accumulation of filter dust from off-gas treatment that predominantly consists of iron and zinc oxides. Filter dust is classified as hazardous waste due to its high contents of potentially toxic or ecotoxic elements such as Pb, Cr, Cd, and As. A promising processing route for this waste is selective chlorination, in which the non-ferrous metal oxides are chlorinated and selectively evaporated in form of their respective chlorides from the remaining solids via the process gas flow. Here, we investigate stepwise thermochemical treatment of EAF dust with either waste iron(II) chloride solution or hydrochloric acid at 650, 800, and 1100 ◦C. The Zn and Pb contents of the thermochemically processed EAF dust could be lowered from 29.9% and 1.63% to 0.09% and 0.004%, respectively. Stepwise heating allowed high separation between zinc chloride at the 650 ◦C step and sodium-, potassium-, and lead-containing chlorides at higher temperatures. Furthermore, the lab-scale results were transferred to the use of an experimental rotary kiln highlighting the possibilities of upscaling the presented process. Selective chlorination of EAF dust with liquid chlorine donors is, therefore, suggested as a potential recycling method for Zn-enriched steelworks dusts.
The Federal Institute for materials research and testing (BAM)in cooperation with the Fachhochschule Münster has developed a new certified polymeric reference material, BAM-H010. The reference material consists of acrylonitrile–butadiene–styrene terpolymer (ABS) and has been doped with different contents of the elements Br, Cd, Cr, Hg and Pb. The monitoring of these elements is demanded in the EU directive 2002/95/EG, commonly referred to as RoHS. We have shown that the uncertainty contribution of the thermal long-term stability (ustability) is negligible compared to the contribution to the uncertainty caused by the method used for the characterization of the elemental content and the batch inhomogeneity (uhomogeneity). The stability of theABS material during exposure of the samples with hard X-radiation leads to a degradation of the ABS matrix with either long- or short-chain products.
Around 2.5 million tons of municipal sewage sludge (dry matter) are produced in Ger-many every year. The disposal or recycling of this mass often confronts plant operators with considerable problems. In addition to organic substances, sewage sludges also contain important inorganic nutrients that can be recycled. Due to the finite nature of phosphorus as a resource and in favor of natural material cycles, it makes sense to utilize the phosphorus bound in sewage sludge. Therefore, Phosphorus recycling from sewage sludge will be obligatory in Germany from 2029. However, the pollutants pre-sent in sewage sludge, such as heavy metals and organic trace pollutants, are prob-lematic. In many cases, the sewage sludge is incinerated, removing organic compo-nents, and leaving a mineral residue. Various processes exist for the reprocessing of sewage sludge ashes. Reliable analytics and process monitoring are required for all of them.
In this context, the first and most important task of BAM regarding new materials or processes is safety in technology and chemistry through validated and correct analyt-ics. Since there are no reference materials for sewage sludge ashes so far, it is not possible to make any statements about the extent to which the measured values of the comparative measuring methods are correct at all. Therefore, suitable, and representa-tive reference materials are indispensable for the validation of the measurement results and the quality assurance during the entire recycling process. Great care is required to select and prepare these reference materials. The reference materials must corre-spond in matrix to the samples that are to be investigated in the industrial process. An iron-rich and an aluminum-rich sewage sludge ash from mono-incineration plants were selected for this purpose. 10 kg of each sewage sludge ash were homogenized, char-acterized, and prepared. The main, minor and trace element compositions of the sew-age sludge ashes are determined by different measuring methods. The candidate ref-erence materials will be available as BAM-U200 und BAM-U201.
One of the typical wastes produced in blast-furnace (BF) ironmaking is BF sludge, which mostly consists of carbon and iron oxides, but also contains toxic trace metals such as Zn, Pb, Cd, As, and Hg that render the material hazardous. Due to the lack of an established recycling process, BF sludges are landfilled, which is ecologically questionable and costly. Here, we investigate selective removal of Zn, Pb, and Cd from BF sludge by chlorination–evaporation reactions using thermodynamic modelling and laboratory-scale experiments. Specifically, BF sludge was thermochemically treated at 650–1000 °C with a spent iron(II) chloride solution from steel pickling and the effects of process temperature and retention time on removal of Zn, Pb, and Cd were investigated. Zinc and Pb were quantitatively removed from BF sludge thermochemically treated at 900–1000 °C, whereas Fe and C as well as other major elements were mostly retained. The Zn, Pb, and Cd contents in the thermochemically treated BF sludge could be lowered from ∼56 g/kg, ∼4 g/kg, and ∼0.02 g/kg to ≤0.7 g/kg, ≤0.02 g/kg, and ≤0.008 g/kg, respectively, thus rendering the processed mineral residue a non-hazardous raw material that may be re-utilized in the blast furnace or on the sinter band.
A new setup for fast spatially resolved measurements of elemental trace amounts under total reflection conditions using a new colour X-ray camera is described. Samples prepared on conventional total reflection X-ray fluorescence (TXRF) reflectors were measured at BESSY II synchrotron. A spatial resolution of 50 × 50 µm² was obtained, while the required time for the investigation of a 10 × 10 mm² sample is 30 seconds. The set-up is up to 350 times faster than conventional X-ray fluorescence systems for elemental traces. The major components of the X-ray camera are polycapillary optics and a pn-CCD chip with an active area of 13 × 13 mm². This area is divided into 264 × 264 pixels of 48 × 48 µm². A full X-ray spectrum with a resolution of 152 eV @ 5.9 keV and a chip temperature of 246 K is recorded for each pixel. The chip has a read-out rate of 400 Hz.
Es wurde ein Online-Analysenverfahren zur Bestimmung von Elementgehalten in Klär-schlammaschen und deren Produkten aus einem thermochemischen Verfahren entwickelt. Durch das thermochemische Verfahren können Wertstoffe aus den Aschen wieder für die Kreislaufwirtschaft nutzbar gemacht und Schadstoffe sicher entfernt werden. Das Analysensystem ist eine Methodenkombination von Online-Laser induzierter Plasma Spektroskopie (LIBS) und Online-Röntgenfluoreszenzanalyse (RFA). Robustheit und modulare Bauweise des Verfahrens sind wichtige Anforderungen um auch für andere Anwendungen nutzbar zu sein.
The present paper describes the certification of the amount content of Cd, Cr and Pb in two different polyethylene materials within the third phase of the Polyethylene Elemental Reference Material (PERM) project. The analytical procedure to establish the reference values for Cd, Cr and Pb amount contents in these materials is based on isotope dilution mass spectrometry used as a primary method of measurement. Cd and Pb were measured with inductively coupled plasma-mass spectrometry and Cr with positive thermal ionization-mass spectrometry. The decomposition of the polymer matrix was carried out using a high pressure asher. Reference values for amount content, traceable to the SI-system, have been obtained for these three elements in both of the polyethylene samples of PERM. For each of the certified amount content values an uncertainty budget was calculated using the method of propagation of uncertainties according to ISO and EURACHEM guidelines. The measurement procedures, as well as the uncertainty calculations, are described for all three elements. In order to keep the whole certification process as transparent as possible, the preparations of various reagents and materials as well as the sample treatment and blending are described in detail. The mass spectrometry measurements and the data treatment are also explained carefully. The various sources of uncertainty present in the procedure are displayed in the uncertainty budgets. The obtained combined uncertainties for the amount content values were less than 2% relative (k=1) for all investigated elements. The amount contents were in the ?mol/kg range, corresponding to mg/kg levels.
Phosphorus recycling from sewage sludge will be obligatory in Germany from 2029. Phosphorus content determination in sewage sludge is crucial to assess the prescribed recycling rates. Currently, German law regards sample preparation using aqua regia digestion in a microwave or under reflux conditions as well as instrumental phosphorus determination by ICP-OES, ICP-MS, or photometric determination with ammonium molybdate as equivalent. However, it is questionable whether these methods are indeed equivalent regarding phosphorus quantification in sludges near the limit of 20 g/kg for mandatory recycling. To answer this question, 15 sewage sludges of 11 different wastewater treatment plants were investigated with all permitted method (digestion and measurement) combinations. Moreover, one sewage sludge was also examined in an interlaboratory comparison (ILC) with 28 participants. This study shows that the above-mentioned methods differ in some cases significantly but across all method combinations and sludges, phosphorus recovery was between 80 and 121% after normalization to the grand mean (average of 15 sludges between 85 and 111%). The ILC and the examination of 15 sludges produced largely similar results. There is a tendency to higher phosphorus recovery after microwave digestion compared to reflux digestion and ICP-OES measurements determine higher phosphorus contents than ICP-MS and photometric phosphorus determination. As a result, the authors recommend ICP-OES determination of phosphorus in sewage sludge after microwave digestion.
For ten years µ-XRF (micro-focus X-ray fluorescence) analysis has been performed with SEM/EDS (scanning electron microscope with an energy dispersive X-ray detector) so that non-destructive analysis of elements at trace level concentrations below 100 µg g-1 becomes possible. This can be considered as a valuable completion of the classical electron probe microanalysis by EDS, an analytical method 'suffering' from rather poor limits of detection in the range of one to two orders of magnitude higher than those of µ-XRF. Based on a representative actual application, namely analysis of RoHS relevant elements at trace concentration levels, the performance of the rather new analytical method with respect to its limits of detection is systematically evaluated. CRMs (certified reference materials) specially prepared to support the quantitative XRF analysis of RoHS relevant elements were employed. On the other side, based on calculations of µ-XRF spectra according to a recently developed physical model the optimization of the analytical performance is also successfully undertaken.