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- Gas sorption (3)
- Molecular modeling (3)
- Neutron diffraction (3)
- Residual stress (3)
- Swelling (3)
- Diffusion (2)
- Dilation (2)
- Poly(ether sulfones) (2)
- Simulation (2)
- Structural health monitoring (2)
Organisationseinheit der BAM
- 8 Zerstörungsfreie Prüfung (8)
- 8.5 Röntgenbildgebung (6)
- 5 Werkstofftechnik (3)
- 5.1 Mikrostruktur Design und Degradation (3)
- 9 Komponentensicherheit (3)
- 6 Materialchemie (2)
- 6.6 Physik und chemische Analytik der Polymere (2)
- 7 Bauwerkssicherheit (2)
- 7.5 Technische Eigenschaften von Polymerwerkstoffen (2)
- 9.4 Integrität von Schweißverbindungen (2)
Detailed atomistic simulations were carried out for swelling polymer/gas systems related to experimental sorption and dilation data for CO2 and CH4 in three glassy polymers (polysulfone PSU, the polyimide 6FDA-TrMPD, and a polymer of intrinsic microporosity PIM-1) at 308 K (35 °C) and pressures up to 50 bar. Corresponding experiments were performed with a gravimetric sorption balance and a dilatometer based on a capacitance distance sensor. For each polymer/gas system molecular packing models were prepared and equilibrated for two reference states: the pure polymer is taken as reference for the respective 'unswollen' state and similarly the state of the highest penetrant pressure reached in the corresponding experiment is taken to represent the 'swollen' state. Models for the latter were constructed in agreement with experimental data (pressure, temperature, gas concentration and volume dilation). Concentration–pressure isotherms of each polymer/gas system were obtained using Grand Canonical Monte Carlo (GCMC) simulations for both reference states (depleted of gas molecules), which are in good agreement with the experimental data in the respective pressure range. As expected these isotherms – due to the simulation technique used, merely based on hole-filling in a static host matrix – do not represent the sorption behavior over a broader range of gas pressures which may involve significant structural rearrangements as well as swelling and relaxational phenomena. Nevertheless, a linear combination of the two GCMC-isotherms allows the interpolation in order to describe the nonlinear gas sorption in the glassy polymers under investigation covering the penetrant pressure range between the reference states in good agreement with the experimental results.
We discuss the stability of weld residual strain under static and quasi cyclic transverse tensile loading in the elastic and elastic–plastic region. The test welds were joined with low transformation temperature weld filler materials with 10 wt% Cr and varying Ni-content from 8 to 12 wt%. Using neutron diffraction the residual lattice strain in the martensitic α'- and austenitic γ-phase in the fusion zone as well as the ferritic α-phase in the heat affected zone and base metal as induced by welding, superimposed by stepwise tensile loading and after unloading was measured. The amount of retained austenite in the fusion zone increases with increasing Ni-content, but it decreases with increasing load level due to stress induced martensite formation. In the as-welded condition the transverse macroscopic residual lattice strain was found to be in low compression in the fusion zone in each weld, while the heat affected zone was in tension. Local plastic deformation of the γ-phase as a result of yielding during tensile loading in combination with the change in phase fraction resulted in increased macroscopic compression in the fusion zone. The reduced yield strength in the heat affected zone resulted in plastic deformation and a considerable shift into compression. Comparison with the cross weld distribution of the hardness and FWHM of the neutron diffraction interference lines supported the assumption of plastic deformation of the γ- and α-phase in the fusion and heat affected zone, respectively, while the α'-phase in the fusion zone was stressed within the elastic regime only. Microstructural observations as well as measurement of the local γ-phase fraction by means of laboratory X-ray diffraction in the fusion zone strengthen these observations.
An experimental and numerical investigation of the effect of bisphenol A bis(diphenyl phosphate) (BDP) and polytetrafluoroethylene (PTFE) on the fire behaviour of bisphenol A polycarbonate/acrylonitrile butadiene styrene (PC/ABS) in the vertical UL 94 scenario is presented. Four PC/ABS blends were discussed, which satisfy different UL 94 classifications due to the competing effects of gasification, charring, flame inhibition and melt flow/dripping. For numerical investigation, the particle finite element method (PFEM) is used. Its capability to model the complex fire behaviour of polymers in the UL 94 is analysed. The materials' properties are characterised, in particular the additives impact on the dripping behaviour during thermal exposure. BDP is an efficient plasticiser; adding PTFE prevents dripping by causing a flow limit. PFEM simulations reproduce the dripping and burning behaviour, in particular the competition between gasification and dripping. The thermal impact of both the burner and the flame is approximated taking into account flame inhibition, charring and effective heat of combustion. PFEM is a promising numerical tool for the investigation of the fire behaviour of polymers, particularly when large deformations are involved. Not only the principal phenomena but also the different UL 94 classifications and the extinction times are well predicted.
The determination of residual stresses becomes more complicated with increasing complexity of the structures investigated. Additive manufacturing techniques generally allow the production of ‘lattice structures’ without any additional manufacturing step. These lattice structures consist of thin struts and are thus susceptible to internal stress-induced distortion and even cracks. In most cases, internal stresses remain locked in the structures as residual stress.
The determination of the residual stress in lattice structures through nondestructive neutron diffraction is described in this work. It is shown how two difficulties can be overcome: (a) the correct alignment of the lattice structures within the neutron beam and (b) the correct determination of the residual stress field in a representative part of the structure. The magnitude and the direction of residual stress are discussed. The residual stress in the strut was found to be uniaxial and to follow the orientation of the strut, while the residual stress in the knots was more hydrostatic. Additionally, it is shown that strain measurements in at least seven independent directions are necessary for the estimation of the principal stress directions. The measurement directions should be chosen according to the sample geometry and an informed choice on the possible strain field. If the most prominent direction is not measured, the error in the calculated stress magnitude increases considerably.
Disklike molecules with aromatic cores spontaneously stack up in linear columns with high, onedimensional charge carrier mobilities along the columnar axes, making them prominent model systems for functional, self-organized matter.We show by high-resolution optical birefringence and synchrotron-based x-ray diffraction that confining a thermotropic discotic liquid crystal in cylindrical nanopores induces a quantized formation of annular layers consisting of concentric circular bent columns, unknown in the bulk state. Starting from the walls this ring self-assembly propagates layer by layer towards the pore center in the supercooled domain of the bulk isotropic-columnar transition and thus allows one to switch on and off reversibly single, nanosized rings through small temperature variations. By establishing a Gibbs free energy phase diagram we trace the phase transition quantization to the discreteness of the layers’ excess bend deformation energies in comparison to the thermal energy, even for this near room-temperature system.
Monte Carlo simulations yielding spatially resolved nematic order parameters, density maps, and bondorientational order parameters corroborate the universality and robustness of the confinement-induced columnar ring formation as well as its quantized nature.
In structural engineering timber is appreciated due to its low weight, its high aesthetic quality and because it is a renewable resource. The market share of timber structures and wood based hybrid structures will clearly increase over the next few years due to greater environmental awareness and a higher demand for sustainability. However, building with timber is marked by characteristics which lead to significant disadvantages in comparison wifh technical materials. For example, in outdoor areas Chemical and structural approaches offen lead to unsatisfactory and expensive Solutions with respect to durability. An idea is to make natural lumber a high-performance material which can be designed to meet the engineers’ demands conceming strength, stiffness, durability, shape, safety etc. These changes can affect the material itself, new technologies or a new approach to monitoring. Especially hybrids made of common timber products and technical textiles or enhanced timber products are high-capacitive and reach high bearing strengths with low material input and good durability. These hybrids are particularly qualified to use the advantages of wood and minimize the disadvantages. They can be used in different ways for load bearing structures, i.e. bridges. New construction types need monitoring to observe the stress and strains for which they were designed, and the structures’ behaviour as well as to guarantee required safety levels. The aim of successful usage of fibre optic measurement technology in timber elements was the development of a technology for measuring the lengthening in timber elements and wood based hybrid elements by using fibre optic sensors. The scientific and technical challenge was to develop an applicationtechnology for optical glass fibres in timber and densified veneer wood.
In laboratory tests as well as with the erection of a footbridge and during in-situ tests it could be shown that the structurally integrated fibre optic sensor technology used is suitable for short and long term measurement. The developed embedment technology tums out to be practical and fit for good transfer of strain-values from timber to the modified sensor fibres.
Scanning Manufacturing Parameters Determining the Residual Stress State in LPBF IN718 Small Parts
(2021)
The influence of scan strategy on the residual stress (RS) state of an as-built IN718 alloy produced by means of laser powder bed fusion (LPBF) is investigated. Two scan vector rotations (90°-alternation and 67°-rotation), each produced following two different scan vector lengths (long and short), are used to manufacture four rectangular prisms. Neutron diffraction (ND) and laboratory X-ray diffraction (XRD) techniques are used to map the bulk and surface RS state, respectively. The distortion induced upon removal from the baseplate is measured via profilometry. XRD measurements show that the two long scan vector strategies lead to higher RS when compared with the equivalent short scan vector strategies. Also, the 67°-rotation strategies generate lower RS than their 90°-alternation counterparts. Due to the lack of reliable stress-free d0 references, the ND results are analyzed using von Mises stress. In general, ND results show significant RS spatial non-uniformity. A comparison between ND and distortion results indicates that the RS component parallel to the building direction (Z-axis) has a predominant role in the Z-displacement. The use of a stress balance scheme allows to discuss the d0 variability along the length of the specimens, as well as examine the absolute RS state.
Nanoporous media exhibit structures significantly smaller than the wavelengths of visible light and can thus act as photonic metamaterials. Their optical functionality is not determined by the properties of the base materials, but rather by tailored, multiscale structures, in terms of precise pore shape, geometry, and orientation. Embedding liquid crystals in pore space provides additional opportunities to control light–matter interactions at the single-pore, meta-atomic scale. Here, we present temperature-dependent 3D reciprocal space mapping using synchrotron-based X-ray diffraction in combination with high-Resolution birefringence experiments on disk-like mesogens (HAT6) imbibed in self-ordered arrays of parallel cylindrical pores 17 to 160 nm across in monolithic anodic aluminium oxide (AAO). In agreement with Monte Carlo computer simulations we observe a remarkably rich self-assembly behaviour, unknown from the bulk state. It encompasses transitions between the isotropic liquid state and discotic stacking in linear columns as well as circular concentric ring formation perpendicular and parallel to the pore axis. These textural transitions underpin an optical birefringence functionality, tuneable in magnitude and in sign from positive to negative via pore size, pore surface-grafting and temperature. Our study demonstrates that the advent of large-scale, self-organised nanoporosity in monolithic solids along with confinement-controllable phase behaviour of liquid-crystalline matter at the single-pore scale provides a reliable and accessible tool to design materials with adjustable optical anisotropy, and thus offers versatile pathways to finetune polarisation-dependent light propagation speeds in materials. Such a tailorability is at the core of the emerging field of transformative optics, allowing, e.g., adjustable light absorbers and extremely thin metalenses.
Rapid cooling rates and steep temperature gradients are characteristic of additively manufactured parts and important factors for the residual stress formation. This study examined the influence of heat accumulation on the distribution of residual stress in two prisms produced by Laser Powder Bed Fusion (LPBF) of austenitic stainless steel 316L. The layers of the prisms were exposed using two different border fill scan strategies: one scanned from the centre to the perimeter and the other from the perimeter to the centre. The goal was to reveal the effect of different heat inputs on samples featuring the same solidification shrinkage. Residual stress was characterised in one plane perpendicular to the building direction at the mid height using Neutron and Lab X-ray diffraction. Thermography data obtained during the build process were analysed in order to correlate the cooling rates and apparent surface temperatures with the residual stress results. Optical microscopy and micro computed tomography were used to correlate defect populations with the residual stress distribution. The two scanning strategies led to residual stress distributions that were typical for additively manufactured components: compressive stresses in the bulk and tensile stresses at the surface. However, due to the different heat accumulation, the maximum residual stress levels differed. We concluded that solidification shrinkage plays a major role in determining the shape of the residual stress distribution, while the temperature gradient mechanism appears to determine the magnitude of peak residual stresses.
A molecular modeling investigation of dilation effects induced by sorbed gas molecules in two glassy polymers is presented. As experimental reference, integral sorption of CO2 and CH4 was measured for polysulfone (PSU) and a polyimide (6FDA-TrMPD, PI4) at 308 K and a pressure of 10 bar. Simultaneously, the gas induced swelling effect was measured with a dilatometer based on a capacitive distance sensor recorded. The experimental evidence of the (on the observed time scale and concentration levels) elastic nature of the gas induced dilation is supported by the dilation and contraction behavior observed in molecular dynamics (MD) simulations of respective detailed atomistic packing models. These models were constructed in accordance with gas concentration levels obtained from the experimental sorption results. Quantitative deviations between simulated and measured dilations are discussed as a consequence of an anelastic response of the polymer matrix which is too fast to be resolved in the experiments whose kinetics is dominated by diffusional processes. In the simulation, the initial insertion of penetrant molecules into equilibrated packing models circumvents the slow diffusional process of the experiment and allows a reasonable representation of the dilation process as well as a closer investigation. Our simulation approach reveals a different behavior for PSU and PI4 on the corresponding time scale. Most likely, the different chain mobility of the two polymers is responsible for the respective response to the inserted amount of gas molecules which is discussed in terms of the different chain mobilities of the two polymers.