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Hydrogen represents an important alternative to fossil fuels. Hydrogen storage is possible as a gas, at room temperature (RT) at about 20 MPa pressure, and in a liquefied form, at cryogenic temperatures of about 20 K. The latter form is particularly attractive due to the possibility of stocking a large quantity of hydrogen within a small volume. In moving parts (e.g. of transport vehicles) cryogenic temperature and the presence of hydrogen strongly enhance wear processes and subsequently component failure.
The present work deals with the deformation behaviour and the microstructural deterioration of austenitic CrNi- and CrMn high nitrogen-steels during friction in liquid hydrogen at 20 K. The modified microstructure within the wear scar is studied by scanning electron microscopy and X-ray diffraction methods. Diffraction studies of wear scars reveal the importance of twinning during deformation at 20 K. This increase of twinning can be attributed to a hydrogen-induced reduction of stacking fault energy (SFE) in the austenitic steels. Interactions between twin boundaries and planar dislocation structures along with locally increased stresses led to the formation of extensive crack networks. The amount of hydrogen-induced surface cracks depends on the alloy composition and is not necessarily correlated to the wear resistance of the austenitic steels.
Eight commercial austenitic stainless steels were tensile tested in reference atmosphere, in gaseous high-pressure hydrogen and in gaseous hydrogen precharged condition using conventional (CS) and tubular specimens (TS). For all configurations, 0.2 yield strength and ultimate tensile strength were comparable. In reference atmosphere, reduction of area of CS was higher compared to TS, whereas in gaseous high pressure hydrogen reduction of area of CS was lower compared to TS. In gaseous hydrogen precharged condition reduction of area of CS and TS were comparable for the severely affected grades. The differences in necking behavior between CS and TS are explained by different competitions between necking and hydrogen assisted crack initiation and growth especially for the tests in high pressure hydrogen gas.