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Eingeladener Vortrag
- nein (14)
Ceramic parts possessing an ordered porosity were produced for the first time by powder-based three-dimensional printing of a preceramic polymer followed by pyrolysis in an inert atmosphere. The main parameters involved in the process were investigated, and the precision of the printed and ceramized parts was assessed by means of scanning electron microscopy and micro computed tomography. The influence of two different printing solvents was investigated and the use of a mixture of 1-hexanol and hexylacetate in particular allowed the production of parts with a relative density of 80% both in the polymeric and in the ceramic state. The mixing of a cross-linking catalyst directly with the printing liquid greatly simplified the process, minimizing the necessity of preprocessing the starting powder. Three-dimensional printing of a preceramic polymer not containing any inert or active fillers was proved to be a feasible, convenient and precise process for the production of porous ceramic possessing a complex, ordered structure, such as stretch-dominated lattices.
Bioactive ceramics and glass-ceramics at the BAM - 20 years of development and the new trends
(2014)
Advancements in the fields of biocompatible materials, manufacturing processes, computational methods and medicine have led to the emergence of a new field: micro-scale scaffolds for bone replacement and regeneration. Yet most such scaffolds produced today are characterized by very basic geometry, and their microstructure differs greatly from that of the actual tissue they are intended to replace. In this paper, we propose a novel approach for generating micro-scale scaffolds based on processing actual micro-CT images and then reconstructing a highly accurate geometrical model. This model is manufactured by means of a state-of-the-art 3D additive manufacturing process from biocompatible materials. At the micro-scale level, these scaffolds are very similar to the original tissue, thus interfacing better with the surrounding tissue and facilitating more efficient rehabilitation for the patient. Moreover, the approach facilitates the design and manufacture of patient-specific scaffolds which can copy patients exact structural and mechanical characteristics, taking into account their physical condition and medical history. By means of multi-resolution volumetric modeling methods, scaffold porosity can also be adapted according to specific mechanical requirements. The process of designing and manufacturing micro-scale scaffolds involves five major stages: (a) building a volumetric multi-resolution model from micro-CT images; (b) generation of surface geometric model in STL format; (c) additive manufacturing of the scaffold; (d) scaffold shape verification relative to the geometric design; and (e) verification of mechanical properties through finite element analysis. In this research, all the proposed stages of the approach were tested. The input included micro-CT scans of porous ceramic structure, which is quite similar to commercial porous scaffolds. The results show that the proposed method is feasible for design and manufacture of micro-scale scaffolds.