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Using digital twins for decision making is a very promising concept which combines simulation models with corresponding experimental sensor data in order to support maintenance decisions or to investigate the reliability. The quality of the prognosis strongly depends on both the data quality and the quality of the digital twin. The latter comprises both the modeling assumptions as well as the correct parameters of these models. This article discusses the challenges when applying this concept to realmeasurement data for a demonstrator bridge in the lab, including the data management, the iterative development of the simulation model as well as the identification/updating procedure using Bayesian inference with a potentially large number of parameters. The investigated scenarios include both the iterative identification of the structural model parameters as well as scenarios related to a damage identification. In addition, the article aims at providing all models and data in a reproducibleway such that other researcher can use this setup to validate their methodologies.
Quasi-brittle materials exhibit strain softening. Their modeling requires regularized constitutive formulations to avoid instabilities on the material level. A commonly used model is the implicit gradient-enhanced damage model. For complex geometries, it still Shows structural instabilities when integrated with classical backward Euler schemes. An alternative is the implicit–explicit (IMPL-EX) Integration scheme. It consists of the extrapolation of internal variables followed by an implicit calculation of the solution fields. The solution procedure for the nonlinear gradient-enhanced damage model is thus transformed into a sequence of problems that are algorithmically linear in every time step. Therefore, they require one single Newton–Raphson iteration per time step to converge. This provides both additional robustness and computational acceleration. The introduced extrapolation error is controlled by adaptive time-stepping schemes. This paper introduced and assessed two novel classes of error control schemes that provide further Performance improvements. In a three-dimensional compression test for a mesoscale model of concrete, the presented scheme was about 40 times faster than an adaptive backward Euler time integration.
Simulating high-cycle fatigue with continuum models offers the possibility to model stress-redistributions, consider 3Dstress states and simplifies extensions to multi-physics problems. The computational cost of conventional cycle-by-cycle time integrations is reduced by reformulating the fatigue problem as an ordinary differential equation for the material state and solving it with high-order adaptive time integration schemes. The computational cost of calculating the Change of the material state in one cycle is further reduced by a high-order fatigue-specific time integration. The approach is exemplarily demonstrated for a fatigue extension of the implicit gradient-enhanced damage model in 3D and compared to experimental Wöhler lines.
Numerical models are an essential tool in predicting and monitoring the behavior of civil structures. Inferring the model parameters is a challenging tasks as they are often measured indirectly and are affected by uncertainties. Digital twins couple those models with real-world data and can introduce additional, systematic sensor uncertainties related to the sensor calibration, i.e. uncertain offsets and calibration factors.
In this work, the challenges of data processing, parameter identification, model selection and damage detection are explored using a lab-scale cable stayed bridge demonstrator. By combining force measurements in the cables with displacement measurements from both laser and stereo-photogrammetry systems, the elastic parameters of a three-dimensional finite element beam model are inferred.
Depending on the number of sensors and the number of datasets used, parametrizing the sensor offsets and factors, leads to model with over 100 parameters. With a real-time solution of the problem in mind, a highly efficient analytical variational Bayesian approach is used to solve it within seconds. An analysis of the required assumptions and limitations of the approach, especially w.r.t. to the computed evidence, is provided by a comparison with dynamic nested sampling in a simplified problem.
Finally, by inferring the value of additional damage parameters along the bridge, the method is successfully used to detect the location of an artificially introduced weak spot in the demonstrator bridge.
Concrete is a complex material and can be modeled on various spatial and temporal scales. While simulations on coarse scales are practical for engineering applications, a deeper understanding of the material is gained on finer scales. This is at the cost of an increased numerical effort that can be reduced by the three methods developed and used in this work, each corresponding to one publication.
The coarse spatial scale is related to fully homogenized models. The material is described in a phenomenological approach and the numerous parameters sometimes lack a physical meaning. Resolving the three-phase mesoscopic structure consisting of aggregates, the mortar matrix and the interfaces between them allow to describe similar effects with simpler models.
The quality of a model - and thus its predictive capabilities - is influenced by numerous uncertainties. They include possibly unknown boundary and initial conditions, noise in the data used for its calibration and uncertainties in the model itself. Here, the latter part is not only restricted to uncertain model parameters, but also refers to the choice of the model itself. Inferring these uncertainties in an automatic way allows for an adaption of the model to new data sets and for a reliable, reproducible model assessment. Note that similar concepts apply at the structural level, where a continuously updated digital twin allows virtual measurements at inaccessible positions of the structure and a simulation based lifetime prediction.
This work presents an inference workflow that describes the difference of measured data and simulated model responses with a generic interface that is independent from the specific model or even the geometry and can easily incorporate multiple data sources. A variational Bayesian inference algorithm is then used to a) calibrate a set of models to given data and to b) identify the best fitting one. The developed concepts are applied to a bridge Demonstrator equipped with displacement sensors, force sensors and a stereophotogrammetry system to perform a system identification of the material parameters as well as a real-time identification of a moving load.
Fatigue models that accurately resolve the complex three-dimensional failure mechanisms of concrete are numerically expensive. Especially the calibration of fatigue parameters to existing Wöhler lines requires solving for thousands or millions of cycles and a naive cycle-by-cycle integration is not feasible.
The proposed adaptive cycle jump methods provide a remedy to this challenge.
They greatly reduce the numerical effort of fatigue simulations and provide the basis for a development of those models.
Accurate models for the long term behavior of concrete structures are important to ensure a durable and reliable design.
A variety of interacting phenomena, such as the loss of prestress, the degradation due to chemical reactions or creep and shrinkage, influence the fatigue resistance. Therefore, a reliable numerical model to predict the performance of concrete over its lifetime is required.
The presented fatigue model is an extension of a static damage model to allow easy coupling in a multiphysics context. The evolution equation of the damage driving variable is enhanced to allow damage growth below the static limit. The model is defined in the time domain and does not include the number of cycles as a parameter.
Thus, it can capture both static and cyclic failure.
Additionally, this allows calibrating the majority of the model parameters static experiments. The model is integrated by resolving each loading cycle, requiring about ten time steps per cycle. The high computational costs are handled via a time scale separation.
The short time scale describes one cycle with marginal changes in the internal variables. These changes are integrated along the large time scale of material deterioration. Various high-order time integration schemes are compared.
Wöhler curves relate loading amplitudes to the number of cycles that the material endures. They are used to validate the model against experimental data.
One of the main challenges regarding our civil infrastructure is the efficient operation over their complete design lifetime while complying with standards and safety regulations. Thus, costs for maintenance or replacements must be optimized while still ensuring specified safety levels. This requires an accurate estimate of the current state as well as a prognosis for the remaining useful life. Currently, this is often done by regular manual or visual inspections within constant intervals. However, the critical sections are often not directly accessible or impossible to be instrumented at all. Model‐based approaches can be used where a digital twin of the structure is set up. For these approaches, a key challenge is the calibration and validation of the numerical model based on uncertain measurement data. The aim of this contribution is to increase the efficiency of model updating by using the advantage of model reduction (Proper Generalized Decomposition, PGD) and applying the derived method for efficient model identification of a random stiffness field of a real bridge.”
A key limitation of the most constitutive models that reproduce a Degradation of quasi-brittle materials is that they generally do not address issues related to fatigue. One reason is the huge computational costs to resolve each load cycle on the structural level. The goal of this paper is the development of a temporal Integration scheme, which significantly increases the computational efficiency of the finite element method in comparison to conventional temporal integrations.
The essential constituent of the fatigue model is an implicit gradient-enhanced formulation of the damage rate. The evolution of the field variables is computed as amultiscale Fourier series in time.On a microchronological scale attributed to single cycles, the initial boundary value problem is approximated by linear BVPs with respect to the Fourier coefficients. Using the adaptive cycle jump concept, the obtained damage rates are transferred to a coarsermacrochronological scale associated with the duration of material deterioration. The performance of the developedmethod is hence improved due to an efficient numerical treatment of the microchronological problem in combination with the cycle jump technique on the macrochronological scale. Validation examples demonstrate the convergence of the obtained solutions to the reference simulations while significantly reducing the computational costs.