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Organisationseinheit der BAM
Technical textiles with embedded fibre optic sensors habe been developed for the purposes of the structural health monitoring in geotechnical and civil engineering as well as for healthcare monitoring in the medical sector. The paper shows selected examples of using such sensor-based smart textiles for different applications.
Structural Health Monitoring of composite materials gains in importance with the increasing use of Composite structures for safety-related applications, e.g. in aerospace. Because of the material properties of composites, defects often occur inside the structures and raise the demand for integrated sensors. The advantages of optical fibres predestine them not only for the surface-application on composite structures but also for the Integration into composite structures. Even without quasi-distributed sensors such as FBGs or LPGs, the optical fibre itself can be used to measure the structure and occurring events over the entire fibre length by distributed sensing techniques. This paper presents the surface-application of polyimide coated silica optical fibres onto PEEK specimens and the integration of copper and polyimide coated silica optical fibres into an AS-4/PEEK Composite to be used as distributed fibre optic sensors for SHM. Results from distributed measurements by optical backscatter reflectometry based on Rayleigh backscattering are shown.
In this work, the potential of fiber Bragg gratings (FBGs) in low-loss perfluorinated polymer optical fibers (PF-POFs) is explored. The FBG is femtosecond-inscribed in a commercial multi-mode (MM) PF-POF based on Cytop® polymer. Femtosecond inscription leads to creation of a highly saturated grating with a number of higher order reflection Peaks visible throughout the visible and near-infrared spectral region. For 2 mm long FBG having a pitch of 2.2895 μm, a total of nine higher-order MM reflection bands are visible spanning from 1548 nm (4th order) to 520 nm (12th order). Strain sensitivity was measured for 6 peak bands in 500-900 nm region, where relatively low cost CCD based spectrometers and broadband LEDs are available. Strain sensitivity increases almost linearly with increasing initial peak wavelength, growing from 4.82 ± 0.02 nm/% measured for 12th order peak at 517 nm to 8.12 ± 0.04 nm/% measured for 7th order peak at 883 nm. These values correspond to roughly 20 % higher sensitivity than silica FBGs exhibit in this spectral range. The gratings in PF-POFs combine the higher strain sensitivity and low-loss operation while maintaining the mechanical advantages of polymer optical fibers. Therefore, they hold a high potential for considerable broadening of polymer optical fiber Bragg gratings application range.
Die Eignung von Faser-Bragg-Gitter-(FBG)-Sensoren zur Messung ionisierender Strahlung wurde an einem Undulator des Elektronenspeicherrings BESSY II untersucht. Über einen Zeitraum von 20 Wochen wurde eine durch Strahlung verursachte Bragg-Wellenlängenänderung der FBG-Sensoren von 25pm gemessen, was einer Strahlendosis von 720 Gy entspricht.
The suitability of using fiber Bragg grating (FBG) sensors for the measurement of ionizing radiation on the electron storage ring BESSY II by measuring the Bragg wavelength shift caused by radiation was investigated. During a time period of 20 weeks a Bragg wavelength shift of 25pm caused by the ionizing radiation was measured by FBG sensors at the storage ring. This Bragg wavelength shift corresponds to a radiation dose value of 720 Gy.
Fiber optic sensors based on polymer optical fibers (POF) take advantage of the high elasticity and high break-down strain of POF. Because of their outstanding elastic properties, POF are well suited for integration into technical textiles like geotextiles and medical textiles. Smart textiles with incorporated POF sensors, able to sense various mechanical and physical quantities, can be realized. The integration of POF as a sensor into geotextiles for monitoring of displacement of soil is very attractive since POF can be used for distributed strain measurement of strain values of more than 40 %. An online monitoring of critical mechanical deformations of geotechnical structures like dikes, dams, slopes, embankments as well as of masonry structures can be ensured. Medical textiles that incorporate POF sensors can control vital physiological parameters like respiratory movement and can be used for wearable health monitoring of patients requiring a continuous medical assistance and treatment. The biocompatibility of POF is an important criterion for selecting POF as a medical sensor. The paper shows selected examples of using POF sensors for the mentioned monitoring purposes.
We report on three respiration sensors based on pure optical technologies developed during the FP6 EU project
OFSETH. The developed smart medical textiles can sense elongation up to 3%, while maintaining the stretching
properties of the textile substrates for a good comfort of the patient. The sensors, based on silica and polymer fibre, are
developed for monitoring of patients during MRI examination. The OFSETH harness allows a continuous measurement
of respiration movements while all vitals organs are free for medical staff actions. The sensors were tested in MRI
environment and on healthy adults.
We investigate two real-time strain sensing principles based on the optical time-domain reflectometry
(OTDR) in polymer optical fibres (POF). The first sensing principle uses the increase of the level of backscattered light
in a stretched POF. The second sensing principle uses the effect of losses due to bending.
The potential impact of optical fiber sensors embedded into medical textiles for the monitoring of respiratory movements in a magnetic resonance imaging environment is presented. We report on three different designs, all textile based: a macrobending sensor, a Bragg grating sensor, and a time reflectometry sensor. In all three cases, the sensing principle is based on the measure of the elongation of the abdominal circumference during breathing movements. We demonstrate that the three sensors can successfully sense textile elongations between 0% and 3%, while maintaining the stretching properties of the textile substrates for a good comfort of the patients.
We investigated to our knowledge for the first time the capabilities of long period gratings (LPG) in single-mode microstructured polymer optical fibre (mPOF) as real-time gamma dosimeter. The fibre is made from polymethyl methacrylate (PMMA) with a polycarbonate jacket. We measured the radiation-induced wavelength shift of the mPOF LPG loss feature wavelength and the radiation-induced attenuation of a mPOF for
different wavelength between 600 nm and 800 nm for gamma radiation with an energy distribution between 6 keV and 18 keV.
A distributed acoustic sensor (DAS) based on wavelength-scanning coherent optical time domain reflectometer (WS-COTDR) is tested in an underground gas storage based on a multimode fiber for the first time to the best of our knowledge. The WS-COTDR acquires the reflection spectrum by scanning the wavelength of the laser and uses the spectra to calibrate strain. It overcomes the fading problem which is common for all DAS systems, and possesses the advantage of simple configuration and low-cost. The working principle of the system is well explained and the measurement results are presented. Various artificial and natural acoustic events have been successfully detected by the WS-COTDR. Such a sensor demonstrates several advantages over the traditional DAS systems, so it is supposed to be widely used in the oil and gas industry.
A distributed acoustic sensor (DAS) based on wavelength-scanning coherent optical time domain reflectometer (WS-COTDR) is tested in an underground gas storage based on a multimode fiber for the first time to the best of our knowledge. The WS-COTDR acquires the reflection spectrum by scanning the wavelength of the laser and uses the spectra to calibrate strain. It overcomes the fading problem which is common for all DAS systems, and possesses the advantage of simple configuration and low-cost. The working principle of the system is well explained and the measurement results are presented. Various artificial and natural acoustic events have been successfully detected by the WS-COTDR. Such a sensor demonstrates several advantages over the traditional DAS systems, so it is supposed to be widely used in the oil and gas industry.
A systematic study of annealing behavior of drawn PMMA fibers was performed. Annealing Dynamics were investigated under different environmental conditions by fiber longitudinal shrinkage monitoring. The shrinkage process was found to follow a stretched exponential decay function revealing the heterogeneous nature of the underlying molecular dynamics. The complex dependence of the fiber shrinkage on initial degree of molecular alignment in the fiber, annealing time and temperature was investigated and interpreted. Moreover, humidity was shown to have a profound effect on the annealing process, which was not recognized previously. Annealing was also shown to have considerable effect on the fiber mechanical properties associated with the relaxation of molecular alignment in the fiber. The consequences of fiber annealing for the climatic stability of certain polymer optical fiber-based sensors are discussed, emphasizing the importance of fiber controlled pre-annealing with respect to the foreseeable
operating conditions.
For patients under Magnetic Resonance Imaging (MRI) spontaneous respiration is constantly at risk of being impaired by anesthetic drugs or by upper airway obstruction. Therefore, continuous monitoring of the breathing activity is needed to assess adequate ventilation or to detect specific obstruction patterns. The paper describes three MRI compatible respiration sensors based on pure optical technologies developed within the EU FP6 project OFSETH. The sensors are based on fiber Bragg gratings, optical time-domain reflectometry and macrobending effects. The developed smart medical textiles can sense elongation up to 3% while maintaining the stretching properties of the textile substrates for patient's comfort. The OFSETH harness allows a continuous measurement of abdominal and thoracic respiration movement while all vitals organs are free for medical staff actions. The sensors were tested in MRI environment and on healthy adults.
Kombinierte faseroptische Messungen in Bohrlöchern helfen bei der Detektion von Kleinstleckagen
(2020)
Seit November 2019 läuft ein breit angelegtes und vom BMWi gefördertes ZIM-Kooperationsprojekt zwischen der Bundesanstalt für Materialforschung und -prüfung (BAM), der IAB'Weimar gGmbH, der GKSO GmbH & Co. Projekt KG, der DEEP.KBB GmbH sowie der Rembe Consulting PartG mbB. Ziel des Forschungsvorhabens sind sowohl die Lokalisierung als auch die Quantifizierung insbesondere sehr kleiner Leckagen in einer Bohrlochverrohrung durch die Nutzung faseroptischer Messtechnik. Durch Messdatenkopplung und den Wegfall bewegungsbedingter Nachteile einer Messsonde werden wesentlich präzisere Ergebnisse zur Bewertung der Bohrlochintegrität als üblich
erwartet.
We investigated sensing properties of single mode poly methyl methacrylate (PMMA) microstructured polymer optical
fibres (MPOF) with mechanically imprinted long period gratings (LPG). After preparation of the MPOF end-faces the
samples were elongated with silica fibres. These samples were used to measure the influence of strain to the LPG
wavelength which showed the viscoelastic nature of PMMA. We also measured the influence of temperature and
humidity. The results show that MPOF LPGs are well suited for strain sensing. One MPOF LPG was stitched to a
textile. Using this textile we measured a simulated respiratory motion.
We investigated the sensing properties of a single mode Poly Methyl Methacrylate (PMMA) Microstructured Polymer
Optical Fibre (MPOF) with mechanically imprinted Long Period Grating (LPG). We measured the influence of strain to
the LPG wavelength which showed the viscoelastic nature of PMMA. We also measured the influence of temperature
and humidity to the LPG wavelength.
The versatility of MPOF offers a variety of sensing applications. In this paper the influence
of strain, temperature and humidity is investigated. The results show that MPOF LPGs are well suited
for strain sensing. Further investigations have to be made to clarify the behaviour on temperature and
humidity in more detail.
Impact of gamma radiation on transmission of a commercial Cytop polymer optical fibre (Lucina, Asahi Glass Company) is investigated. Spectral dependence of radiation induced attenuation in the investigated fibre is measured in the VIS-NIR spectral region. Besides attenuation increase, radiation is found to increase fibre susceptibility to water as well. While pristine Cytop fibre is rather humidity insensitive, strong humidity related absorption in the NIR region is observed after fibre irradiation. Selective irradiation of separate fibre sections is proposed as a way of fibre humidity sensitization and quasi-distributed water detection is demonstrated using optical time domain reflectometry at 1310 nm.
This paper reports on a fibre optic sensor for heart rate measurement which is developed within the framework of the FP7 EU project i-Protect. Goal is integration of the sensor into personal protective equipment Two different sensor prototypes based on polymer optical fibre (POF) were developed. One is based on long period gratings in microstrutured POF and the other one is based on macrobending effects in POF.
Gamma radiation induced effects in perfluorinated polymer optical fibers for sensing applications
(2015)
Radiation induced attenuation in perfluorinated polymer optical fiber was investigated as a potential mean for online. in situ gamma radiation monitoring. Spectral dependence of radiation induced attenuation was measured in the visible and near infrared range. Attenuation spectrum exhibits sharp increase both towards the ultraviolet and infrared side of the spectrum with 3 distinct peaks around 1400 nm. The fiber sensitivity to gamma radiation was further evaluated at two commonly used IR wavelengths (1310nm and l550nm} by pre- and post-irradiation optical time-domain reflectometry measurements. The examined fiber is sensitive up to lOO kGy of total absorbed dose with only minor saturation towards the large dose values. The influence of gamma radiation on the fiber mechanical properties was studied as well. Up to the maximal dose of 100 kGy, no significant deterioration of fiber strength and elasticity was observed.
Strain sensors used for structural health monitoring (SHM) must provide reliable measurement data during their entire service lifetime. To achieve this for fibre optic sensors integrated into composites, the integration of the sensor has to be adapted according to the process conditions. This paper describes the fabrication of thermoplastic composite samples with integrated distributed fibre optic sensors (DFOS) based on copper-nickel and polyimide coated silica optical fibres. The performance of these DFOS as SHM sensors is evaluated in terms of reliability by measurements derived from comparative measurements with resistance strain gauges and from fatigue tests with 10 million load cycles.
The paper presents the first complex study of Gamma radiation effects on a low-loss perfluorinated polymer optical fiber (PF-POF) based on Cytop® polymer. Influence of gamma radiation on fiber’s optical, mechanical and climatic performance is investigated. The radiation-induced attenuation (RIA) in the visible and near-infrared region (0.4 μm-1.7 mm) is measured and its origins are discussed. Besides attenuation increase, radiation is also shown to decrease the thermal degradation stability of the fiber and to increase its susceptibility to water. With regard to complex fiber transmission performance upon irradiation, the optimal operation wavelength region of PF-POF-based systems intended for use in Radiation environments is determined to be around 1.1 μm. On the other hand, the investigated fiber holds potential for low-cost RIA-based optical fiber dosimetry applications with sensitivity as high as 260 dBm⁻¹/kGy in the visible region.
The potential of the use of POF as distributed sensors in several application fields has been successfully demonstrated. The distributed POF sensors have moved from the laboratory to the field. The paper presents the recent progress in the development of distributed POF sensors and addresses the main challenges to this innovative technology.
Distributed fiber optic sensors for structural health monitoring of composite pressure vessels
(2024)
In diesem Beitrag geben wir einen umfassenden Überblick über unsere Forschung auf dem Gebiet der verteilten faseroptischen Sensorik für die strukturelle Zustandsüberwachung von Wasserstoffdruckbehältern aus Verbundwerkstoffen. Insbesondere zeigen wir, wie die Integration von faseroptischen Sensoren in Druckbehälter aus Verbundwerkstoffen die Sicherheit erhöht und gleichzeitig die Wartungskosten senkt. Die geringe Größe von Lichtwellenleitern ermöglicht ihre Integration in Verbundwerkstoffstrukturen während des Herstellungsprozesses, wodurch eine kontinuierliche Überwachung sowie eine präzise Erkennung und Lokalisierung von Strukturschäden während des Betriebs der Druckbehälter ermöglicht wird. Wir erörtern auch das Potenzial modernster Signalverarbeitungsmethoden und des maschinellen Lernens für die Weiterentwicklung der vorausschauenden Instandhaltung. Die von uns vorgestellten Anwendungen von faseroptischen Sensoren zeigen, dass sie einen wichtigen Beitrag zur Energiewende hin zu erneuerbaren Energien leisten können.
This study discusses the development of advanced composite materials with sensing
capabilities obtained from the embedment of long period gratings in microstructured plastic
optical fibres (mPOF-LPG). The mPOF-LPG was embedded in a carbon fibre reinforced
polymer (CFRP) unidirectional laminate manufactured in autoclave. Processing steps were
established in order to insure that mPOF does not suffer significant optical and structural
degradation. The strain and temperature responses of the embedded mPOF-LPG were
investigated.
Systematic investigation of annealing behavior of drawn PMMA fibers was performed. Dynamics of annealing process were measured under different environmental conditions by fiber longitudinal shrinkage monitoring. Process was found to follow stretched exponential decay function indicating heterogeneous nature of underlying molecular dynamics. Consequences of fiber annealing for climatic stability of polymer optical fiber-based sensors are discussed, emphasizing importance of fiber controlled post-fabrication annealing. Dependence of induced fiber shrinkage on annealing time, temperature and fiber drawing conditions is investigated and interpreted. In addition, strong influence of humidity on annealing process was observed, which was not recognized in previous studies. This further highlights role of fiber post-fabrication thermal treatment with respect to intended operating conditions.
Application of Intensity-Based Coherent Optical Time Domain Reflectometry to Bridge Monitoring
(2022)
Although distributed fiber sensing techniques have been widely used in structural health monitoring, the measurement results of bridge monitoring, particularly under destructive testing, have rarely been reported. To the best of our knowledge, this paper is the first report of distributed vibration measurement results, which we obtained during a three-day destructive test on an abolished bridge. A coherent optical time domain reflectometry (COTDR) was used to acquire the vibration information while the bridge was being sawed. The obtained signal was analyzed in time and frequency domain. Some characteristics of the sawing-induced vibration were retrieved by the short-time Fourier transform; the vibration exhibited several high frequency components within the measured range up to 20 kHz and all the components appeared in the same time slot. Some unexpected signals were also detected. Thorough analysis showed that they are quite different from the sawing-induced vibration and are believed to originate from internal damage to the bridge (probably the occurrence of cracks).
A long period grating (LPG) mechanically imprinted in a microstructured polymer optical fibre (mPOF) is embedded in a carbon fibre reinforced polymer (CFRP) unidirectional laminate. Processing steps were established in order to ensure that mPOF does not suffer significant degradation. The strain and temperature responses of the embedded mPOF-LPG were then investigated.