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- Adhesive strength (2)
- Bonding strength (2)
- Centrifuge technology (2)
- Multi-sample approach (2)
- ALD-Hybridprozesse (1)
- Adhesion (1)
- Al2O3-Schichten (1)
- Atomic Layer Deposition (1)
- B10 exposure (1)
- Biofuels (1)
Organisationseinheit der BAM
Die Elektrospray-Ionisations (ESI)-Vernebelung von Polymerlösungen wird analytisch zur massenspektrometrischen Bestimmung der Molmassen von Makromolekülen genutzt. Dabei werden die Polymermoleküle nach einem speziellen Mechanismus im Hochspannungsfeld unter Normaldruckbedingungen vereinzelt und in das Massenspektrometer überführt. Dieser Prozeß kann auch zur flächigen Abscheidung einzelner Polymermoleküle genutzt werden. Die Struktur und Zusammensetzung sowie die Molmassenverteilung der Polymere bleiben dabei erhalten. Schichten polarer oder ionischer Polymere der Dicke einer Quasi-Monolage bis hin zu mehreren 100 Nanometern können abgeschieden werden. Erwähnenswert ist, daß der ESI-Prozeß zu den elektrophoretischen Verfahren gehört, was die Ausbildung lochfreier Schichten auf elektrisch leitenden Substraten nicht nur auf der der Spraydüse zugewandten Seite ermöglicht, sondern auch auf der abgeschatteten Rückseite. Dieses Verhalten wurde zur vollständigen ESI-Umhüllung von dichtgepackten Kohlenstoff-Faser-Bündeln mit haftvermittelnden Polymerschichten ausgenutzt.
Nebulizing of polymer solutions, in a high-voltage field under atmospheric conditions by electrospray ionization (ESI), is a comfortable way to deposit ultra-thin layers of polar or ionic polymers onto any conductive substrate materials. The substrate is grounded and the polymer solution is sprayed through a powered capillary. The formed charged droplets shrink by solvent evaporation during their way to the grounded substrate, the charges close ranks and the droplets collapse consecutively by charge repulsion, thus forming finally charged single macromolecules. After their discharging at the grounded substrate, an ultrathin ‘quasi-monomolecular’ polymer layer is formed. It could be shown by imaging of scratches through the polymer layer by atomic force microscopy that the deposited polymer layers are dense at a thickness of about 10 nm. Carbon fibre bundles were coated with poly (allylamine) (PAAm) or poly(acrylic acid) (PAA) as potential adhesion-promoting layers in fibre–polymer composites. The polymer deposition is self-inhibiting after formation of a continuous coverage of about 200 nm for PAAm and 30 nm for PAA as result of surface charging. Continuous deposition onto such isolating layers or polymers without charging can be achieved by using current of alternating polarity. The film formation is self-healing because of the electrophoretic effect, i.e. the ion discharging occurs preferentially at noncoated areas. This electrophoretic effect of ESI was demonstrated by completely enwrapping all the carbon fibres of the roving within a distance of about 100 μm far from its outside and also at the backside of the fibre bundle with about 80% of the topside coverage, as measured by X-ray photoelectron spectroscopy and visualized using scanning electron microscopy.
Mechanical stress often accelerates the failure of polymer materials. The aim of this research is to study the interaction between the sealing material FKM and biofuels B10 (heating oil with 10% biodiesel). The mechanical stress test was carried out in a special apparatus. Both mechanical and non-mechanical stress tests were conducted on specimens at 20, 40, and 70 °C for 28 days to document changes in mass, volume, and tensile properties. Both increasing temperature and mechanical stress have a significant effect on the tensile strength of the FKM polymer when exposed to B10. The combination of increasing temperature and mechanical stress induced rupture within 2 h. It was also established that FKM polymer with pre-exposure in B10 survived longer during mechanical stress compared to specimens exposed only to air. With the support of infrared (IR) spectroscopy, we were able to confirm the penetration of B10 into the FKM polymer.
Zur Verbesserung der Verbundfestigkeit kann beim Kleben [1] oder Beschichten von Polymeren die Oberfläche mittels 02-Plasma gereinigt (Feinstreinigung) und aktiviert werden. Bei der Plasmaaktivierung werden sauerstoffhaltige funktionelle Gruppen auf der Oberfläche gebildet.
Die Polymersubstrate wurden mit 02-Plasma behandelt, zum einen mit einem Plasmajet bei 200 W (PP, PA) und zum anderen mit einem Mikrowellenplasma bei 100 W (Folie: PE, PP, PS, PC, PET), mittels FTIR-Spektroskopie (p-ATR) charakterisiert sowie die Änderung der Oberflächenenergie mittels Kontaktwinkelmessung bestimmt.
Multiple-sample approach: reliable ranking and validated statistics of bonding and adhesive strength
(2014)
Bonding strength of adhesive-bonded joints and adhesive strength of coatings have been exclusively determined in
single-sample tests using a tensile testing machine. Necessarily, the single-sample approach was also applied to the
corresponding bonding procedure. As a consequence, reliability and reproducibility of results were restricted. By
applying the newly introduced centrifuge technology, the multiple-sample approach was realized for simultaneous
tensile testing of up to eight samples under identical conditions without any disturbing shear-force effects. In order to
introduce the multiple-sample approach into the bonding procedure, a hydraulic bonding set-up was developed which
enables identical bonding pressure also for slightly different heights of sample assemblies. Both sample approaches
were compared for various application examples: ranking of different classes of adhesives, validated statistics of
adhesive-bonded joints using one particular adhesive and effects of cleaning and plasma-treatment on the adhesive
strength of coatings. The investigated systems included glass, metals and polymer substrates, different adhesives,
metallic and dielectric coatings on polymers.
Multiple-sample approach: reliable ranking and validated statistics of bonding and adhesive strength
(2014)
Bonding strength of adhesive-bonded joints and adhesive strength of coatings have been exclusively determined in single-sample tests using a tensile testing machine. Necessarily, the single-sample approach was also applied to the corresponding bonding procedure. As a consequence, reliability and reproducibility of results were restricted. By applying the newly introduced centrifuge technology, the multiple-sample approach was realized for simultaneous tensile testing of up to eight samples under identical conditions without any disturbing shear-force effects. In order to introduce the multiple-sample approach into the bonding procedure, a hydraulic bonding set-up was developed which enables identical bonding pressure also for slightly different heights of sample assemblies. Both sample approaches were compared for various application examples: ranking of different classes of adhesives, validated statistics of adhesive-bonded joints using one particular adhesive and effects of cleaning and plasma-treatment on the adhesive strength of coatings. The investigated systems included glass, metals and polymer substrates, different adhesives, metallic and dielectric coatings on polymers.
Die hochselektive und ausbeutereiche plasmachemische Bromierung von Polyolefinoberflächen wurde auf graphitische Materialien übertragen. Oberflächen von graphenartigem Highly Oriented Pyrolytic Graphite (HOPG), natürlichem Graphit, mehrwandige Kohlenstoffnanoröhren (MWCNT) sowie Kohlenstoff-Fasern wurden im Bromdampfplasma behandelt. Während die Bromierung von Polyolefinoberflächen als radikalische Wasserstoffabstraktion mit nachfolgender Addition (Rekombination) oder durch nucleophile Substitution an sp³-hybridisierten C-Atomen abläuft, können graphitische Strukturen sowohl an sp³-hybridisierten Strukturdefekten als auch durch elektrophile Addition an vollständig C-substituierte aromatische Doppelbindungen bromiert werden. Dabei werden die planaren (graphitischen) sp²-C-Atome in die tetraedrische sp³-Hybridisierung umgewandelt und zu elektrisch nichtleitenden Strukturen gefaltet.
Die maximalen Bromausbeuten bei Verwendung von Brom als Plasmamedium lagen je nach Substrat zwischen 1050% Br/C, mit Bromoform deutlich darüber, was durch Kombinationen von Bromoform mit Brom oder Allylbromid mit Bromoform durch Schichtbildung auf über 70% Br/C gesteigert werden konnte.
An die C-Br-Gruppen wurden nasschemisch verschiedene Amine nucleophil gepfropft. Die Pfropfausbeuten von 110 Moleküle je 100 C lagen deutlich niedriger als die erreichten Pfropfgrade von etwa 122 Moleküle je 100 C-Atome an Polyolefinoberflächen. Da nach der chemischen Pfropfung nahezu alle nichtgepfropften Br-Gruppen verschwunden waren, muss auf eine bevorzugte Rekonstruktion der planaren sp²-Graphitschicht geschlossen werden.
Various methods have been used for introducing fire retardant additives into polymers. Deposition of thick fire retardant coatings directly onto polymer substrates is an alternative technique. An important Advantage of the coating technique is the preservation of the physical and chemical integrity of the polymer material. Moreover, the fire retardancy of the polymer materials can be achieved following their production. Suitable coating materials are inorganics, intumescent, char-forming, oxygendiluting, and cooling or radical quenching layers. The most important problem is to achieve sufficient coating thickness to withstand the direct attack of flame and to protect the polymer bulk from pyrolysis, otherwise blistering of coating, caused by emitted pyrolysis gases, is often observed.
To avoid blistering of coating, the adhesion between polyolefin Substrate and fire retardant coating has to be extraordinarily high.
In order to achieve such a high level of adhesion, the polymer surface has to be modified with adhesion-promoting functional groups. The deposition of thin plasma polymers as adhesion-promoting layers with NH2, OH or COOH groups has been the most suited method. These functional groups are able to form covalent bonds and other interactions between the fire-resistant coating and the plasma-modified polyolefin substrate.
Additionally, the plasma polymer counteracts the strong mechanical stresses in the laminate on exposure to high temperatures by its flexibility. The thick fire retardant coatings were chosen based on “green” ecological aspects to avoid flame-initiated emission of toxic or corrosive gases and remains of toxic char.
Ziel des Projektes HARFE (Haftfestigkeit Reproduzierbarkeit Festigkeit) war es, eine Er-höhung der Haft- bzw. Klebfestigkeit auf Niedrigenergie-Polymeren (PE, PP, PTFE) zu erreichen. SENTECH realisierte dazu plasmachemische Oberflächenaktivierungen mit O2 und die Abscheidung von Aluminiumoxidschichten (Al2O3) mittels Atomic Layer Deposition (ALD), wobei die Ellipsometrie zum in-situ Monitoring der ALD-Prozesse diente. Die BAM charakterisierte die modifizierten Oberflächen bezüglich der Oberflächenenergie (OFE) und bestimmte die Verbund- bzw. Klebfestigkeit mittels der Zentrifugentechnologie
Biofuels, particularly biodiesel, have gained significant attention as an alternative to traditional fossil fuels in recent years. Unlike diesel, which contains hundreds of compounds, biodiesel only contains a few compounds in the C16-C18 carbon chain. However, the use of biodiesel in automobile and transportation applications can result in problems of degradation or even damage in materials. Among the commonly used polymer materials, fluorocarbon (FKM) shows excellent performance and high stability and compatibility towards oil, diesel, ethanol, and other chemicals. FKM is a family of fluorocarbon-based fluoroelastomer materials, which provide excellent high-temperature and chemical stability compared to other elastomers. As a result, FKM is widely used in chemical processes such as petroleum refining, where it is used for sealings, pumps, and other components.