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The combination of tomographic, microstructural data with other experimental techniques and with modeling is paramount, if we want to extract the maximum amount of information on material and component properties. In particular, quantitative image analysis, statistical approaches, direct discretization of tomographic reconstructions represent concrete possibilities to extend the power of the tomographic 3D representation to insights into the material and component performance. This logic thread holds equally for industrial and academic research, and valorizes expensive experiments such as those carried out at synchrotron sources, which cannot be daily repeated. We shall show a few examples of possible use of X-ray tomographic data for quantitative assessment of damage evolution and microstructural properties, as well as for non-destructive testing. We will also show how X-ray refraction computed tomography (CT) can be highly complementary to classic absorption CT, being sensitive to internal interfaces.
Microstructural aspects of composites such as reinforcement particle size, shape, and distribution play important roles in deformation behavior. In addition, Fe-rich inclusions and porosity also influence the behavior of these composites, particularly under fatigue loading. Three-dimensional (3-D) visualization of porosity and Fe-rich inclusions in three dimensions is critical to a thorough understanding of fatigue resistance of metal matrix composites (MMCs), because cracks often initiate at these defects. In this article, we have used X-ray synchrotron tomography to visualize and quantify the morphology and size distribution of pores and Fe-rich inclusions in a SiC particle-reinforced 2080 Al alloy composite. The 3-D data sets were also used to predict and understand the influence of defects on the deformation behavior by 3-D finite element modeling.
Different very dilute suspensions of magnetic nanoparticles (magnetite surrounded by an organic shell) in water (ferrofluids) were investigated using small-angle X-ray scattering. It is shown that the scattering originates not only from noncorrelated coreshell nanoparticles, but also from larger structures. By modelling, these structures can be identified as close-packed clusters consisting of coreshell particles (core diameter ~10 nm). The analysis of the radial distance distribution function, obtained by Fourier transformation of the scattered intensity, reveals a lower bound of the mean cluster size of about 40 nm. The formation of clusters is persistent, even in very dilute suspensions.
High-density polyethylene becomes optically transparent during tensile drawing when previously saturated with diesel fuel. This unusual phenomenon is investigated as it might allow conclusions with respect to the material behavior. Microscopy, differential scanning calorimetry, density measurements are applied together with two scanning X-ray scattering techniques: wide angle X-ray scattering (WAXS) and X-ray refraction, able to extract the spatially resolved crystal orientation and internal surface, respectively. The sorbed diesel softens the material and significantly alters the yielding characteristics. Although the crystallinity among stretched regions is similar, a virgin reference sample exhibits strain whitening during stretching, while the diesel-saturated sample becomes transparent. The WAXS results reveal a pronounced fiber texture in the tensile direction in the stretched region and an isotropic orientation in the unstretched region. This texture implies the formation of fibrils in the stretched region, while spherulites remain intact in the unstretched parts of the specimens. X-ray refraction reveals a preferred orientation of internal surfaces along the tensile direction in the stretched region of virgin samples, while the sample stretched in the diesel-saturated state shows no internal surfaces at all. Besides from stretching saturated samples, optical transparency is also obtained from sorbing samples in diesel after stretching.
The emerging technology of generation and detection of Terahertz waves (1 THz = 1012
Hz) offers diverse potentials in non-destructive testing (NDT) regarding security as well
as safety aspects. Herein, we focus on the latter with emphasis on imaging techniques.
The THz range (0.1
10 THz, 3mm
30 µm) closes the technological gap between
ultra high frequency electronics and FIR optics in the electro-magnetic (EM) spectrum.
Electro-optical sampling provides straight access to the EM wave including its phase
(rather than intensity). THz waves are well suited to characterize non-metallic materials
since they penetrate paper, plastics, ceramics and certain composites (e.g. GFC).
We employ a commercial fibre-coupled THz time domain spectrometer (TDS) for
scanning the samples laterally through a focal spot. At each position the entire temporal
pulse train is recorded, which offers the opportunity to use various parameters derivable
for imaging.
Topographic measurements are performed as reflection set-up. The achievable spatial
resolution is diffraction limited at about 100 µm -300 µm (which allows for perception
of single defects on a sub-mm scale). In contrast to typical pulse echoed ultrasound
testing THz topography is a non-contact inspection tool without coupling agents.
Several reflections of subsequent concealed layers are detected instead of just the first
encountered one. Comparing to X-ray (radiology) the non-ionizing THz-waves generate
images of similar contrast regarding metal and plastic (organic) components, while
conventional radiography emphasizes one type of material depending on the energy preselected.
Moreover, the full temporal information is exploited to derive spectra in
certain selected time windows, i.e. separated spectral properties of each layer in
multilayered structures.
Tomographic measurements are performed in transmission mode. The sample is
mounted on a rotation stage in order to allow for lateral scanning under the different
projection angles. The reconstruction is typically performed by filtered backprojection,
which is widely used for X-ray CT. The adaption of this technique to the THz range
comes along with several experimental drawbacks such as considerable refraction and
scattering. According to these difficulties we investigate the occurring artefacts. The
THz-TDS provides the opportunity to calculate a separate backprojection of each
frequency interval as obtained by the Fourier transformation of the recorded time
resolved amplitude. This results in a spectrally resolved reconstruction of each voxel,
which is unique in computed tomography technology.
We present transmission electron microscope (TEM) tomography investigations of ruthenium-based fuel cell catalyst materials as employed in direct methanol fuel cells (DMFC). The digital three-dimensional representation of the samples not only enables detailed studies on number, size, and shape but also on the local orientation of the ruthenium particles to their support and their freely accessible surface area. The shape analysis shows the ruthenium particles deviate significantly from spherical symmetry which increases their surface to volume ratio. The morphological studies help to understand the structure formation mechanisms during the fabrication as well as the high effectiveness of these catalysts in the oxygen reduction reaction at the cathode side of fuel cells.