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Virtual CT with aRTist
(2023)
The software aRTist is a simulation tool for the generation of realistic radiographs of virtual radiographic superstructures.
With radiographic simulations, virtual component models can be scanned as in a computer tomograph.
Industrial X-ray computed tomography (CT) enables the non-destructive detection of internal and external surfaces as well as inhomogeneities of technical objects. Virtual CT offers new possibilities for the investigation of parameter influences of this complex testing and measuring technique. In addition to the option of switching physical effects on and off, scanning movements can also be tested before their technical realization.
The virtual CT generates projection images from different directions for the subsequent reconstruction of a volume model of the examined object. The reconstruction of the simulated scans is carried out with the algorithms and programs for real scans. Tomographic scans consist of a large number of projections, which practically cannot be generated individually by the user of a simulation. The software offers various options for the automated simulation of tomographic scans. These range from standard CT to scans on free trajectories or with individual projection matrices.
Despite considerable advances in synthesizing high-quality core/shell upconversion (UC) nanocrystals (NC; UCNC) and UCNC photophysics, the application of near-infrared (NIR)-excitable lanthanide-doped UCNC in the life and material sciences is still hampered by the relatively low upconversion luminescence (UCL) of UCNC of small size or thin protecting shell. To obtain deeper insights into energy transfer and surface quenching processes involving Yb3+ and Er3+ ions, we examined energy loss processes in differently sized solid core NaYF4 nanocrystals doped with either Yb3+ (YbNC; 20% Yb3+) or Er3+ (ErNC; 2% Er3+) and co-doped with Yb3+ and Er3+ (YbErNC; 20% Yb3+ and 2% Er3+) without a surface protection shell and coated with a thin and a thick NaYF4 shell in comparison to single and co-doped bulk materials. Luminescence studies at 375 nm excitation demonstrate backenergy transfer (BET) from the 4G11/2 state of Er3+ to the 2F5/2 state of Yb3+, through which the red Er3+ 4F9/2 state is efficiently populated. Excitation power density (P)-dependent steady state and time-resolved photoluminescence measurements at different excitation and emission wavelengths enable to separate surface-related and volume-related effects for two-photonic and threephotonic processes involved in UCL and indicate a different influence of surface passivation on the green and red Er3+ emission.
The intensity and lifetime of the latter respond particularly to an increase in volume of the active UCNC core. We provide a threedimensional random walk model to describe these effects that can be used in the future to predict the UCL behavior of UCNC.
Before the development of computational science, heat conduction problems were mainly solved by analytical techniques. Analytical solutions are exact solutions of differential equations; the investigated physical phenomena, for instance the temperature, are solved locally for one single point independently of the rest of the investigated structure resulting in extremely short computational times. These analytical solutions are however only valid for some simple geometries and boundary conditions making their applications for complex industrial geometries directly not possible. Numerical techniques, such as the Finite Element Method, enable overcoming this problem. However, the numerical simulation of the structural heat effect of welding for complex and large assemblies requires high computational effort and time. Therefore, the wide application of welding simulation in industry is not established, yet. The aim of this study is to combine the advantages of analytical and numerical simulation methods to accelerate the calibration of the thermal model of structure welding simulation. This is done firstly by calibrating automatically the simulation model with a fast analytical temperature field solution and secondly by solving the welding simulation problem numerically with the analytically calibrated input parameters. In order to achieve this goal, the analytical solution of the heat conduction problem for a point source moving in an infinite solid was extended and validated against reference models until a solution for a volumetric heat source moving on a thin small sheet with several arbitrary curved welding paths was found. The potential of this analytical solution by means of computational time was subsequently demonstrated on a semi-industrial geometry with large dimensions and several curved welds. The combined method was then transferred to an industrial assembly welded with four parallel welds. For this joint geometry, it was possible to apply the extended analytical solution. The calibration of the simulation model was done automatically against experimental data by combining the extended fast analytical solution with a global optimisation algorithm. For this calibration, more than 3000 direct simulations were required which run in less computational time than one corresponding single numerical simulation. The results of the numerical simulation executed with the analytically calibrated input parameters matched the experimental data within a scatter band of ± 10 %. The limit of the combined method is shown for an industrial assembly welded with eight overlap welds. For this joint geometry, a conventional numerical approach was applied, since no analytical solution was actually available. The final simulation results matched the experimental data within a scatter band of ± 10 %. The results of this work provide a comprehensive method to accelerate the calibration of the thermal model of the structure welding simulation of complex and large welded assemblies, even though within limitation. In the future, the implementation of this method in a welding simulation tool accessible to a typical industrial user still has to be done.
High-power laser beam welding became new stimuli within the last 10 years due to the availability of a new generation of high brightness multi kilowatt solid state lasers. In the welding research new approaches have been developed to establish reliable and praxis oriented welding processes meeting the demands of modern industrial applications during this time. The paper focuses on some of the current scientific and technological aspects in this research field like hybrid laser arc welding, simulation techniques, utilization of electromagnetic fields or reduced pressure environment for laser beam welding processes, which contributed to the further development of this technology or will play a crucial role in its further industrial implementation.
Zero wear (Null Verschleiß)
(2013)