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The expected lifespan of cement-based materials, particularly concrete, is at least 50 years. Changes in the pore structure of the material need to be considered due to external influences and associated transport processes. The expansion behaviour of concrete and mortar during freeze–thaw attacks, combined with de-icing salt agents, is crucial for both internal and external damage. It is essential to determine and simulate the expansion behaviour of these materials in the laboratory, as well as detect the slow, long-term expansion in real structures. This study measures the expansion of mortar samples during freeze–thaw loading using a high-resolution hand-held 3D laser scanner. The specimens are prepared with fully or partially saturated pore structures through water storage or drying. During freeze–thaw experiments, the specimens are exposed to pure water or a 3% sodium chloride solution (NaCl). Results show contraction during freezing and subsequent expansion during thawing. Both test solutions exhibit similar expansion behaviour, with differences primarily due to saturation levels. Further investigations are required to explore the changing expansion behaviour caused by increasing microcracking resulting from continuous freeze–thaw cycles. A numerical analysis using a 3D coupled hygro-thermo-mechanical (HTM) model is conducted to examine the freeze–thaw behaviour of the mortar. The model accurately represents the freezing deformation during the freeze–thaw cycle.
Currently, the carbonation resistance of concrete is assessed on the basis of accelerated tests performed with high (unrealistic) CO2 concentrations. It remains unclear whether these high concentrations reflect the processes occurring under natural conditions and enable the accurate prediction of field behaviour. To develop future test procedures with higher reliability, it is necessary to deepen the knowledge on the mechanisms of carbonation. Thin slices of mortar were stored in a gaseous mixture of 2 % CO2 and 98 % N2 at atmospheric pressure or 5 bar. IH-NMR equipment was used to detennine moisture profiles with aresolution of 0.2 mm. At 5 bar a drying front at the near-surface region of the mortar discs severely inhibited the progression of the carbonation reactions. This effect was prevented by exposure to altemating cycles of pressure and storage at atmospheric pressure (65%RH) which significantly increased the rate of carbonation, but was too severe to resolve the effect of cement type on carbonation resistance. Furthermore , the evolution of water beyond the carbonation front of mortar sampies under accelerated concentration and at atmospheric pressure was clearly visible. This may lead to an overestimation of carbonation resistance of sampies tested under accelerated conditions at the optimal relative humidity for natural carbonation (50-70% RH).
In cold climates, reinforced concrete structures (RCSs) are frequently and severely damaged by freeze–thaw (FT) and deicing-salt attack during winter periods. FT action can also cause additional water uptake known as frost suction. If a critical degree of water saturation is exceeded, severe deterioration of the microstructure of the concrete is likely, enhancing chloride ingress and increasing the probability of corrosion of its reinforcement. We present herein a test method to characterize the resistance of concrete to FT and chloride ingress. Chloride migration tests were performed on concretes with different degrees of FT deterioration, with and without deicing agents. The performance of RCSs is decisively affected under these combined actions. Quantitative description of the resulting FT damage is achieved using ultrasonic measurements and resonance frequency analysis. The test results confirm that the latter nondestructive test method provides more reliable evaluation of FT damage compared with usual ultrasonic pulse velocity measurements. Different concretes with supplementary cementitious materials and different degrees of FT deterioration with and without deicing agents were tested. While concrete made with air-entraining agents clearly showed the best FT resistance, concrete with ground-granulated blast-furnace slag showed superior resistance to both chloride migration and FT attack, both being positively affected by appropriate curing conditions.
Depending on the specific exposure conditions, reinforced concrete structures (RCS) are simultaneously subjected to different physical and chemical loads. While in the field of reinforcement corrosion, service life prediction based on full-probabilistic models is well-established, the consequences of combined attack have been neglected until now. The most frequent “load” combination on RCS in cold climates are freeze-thaw attack which can lead to inner or outer damage and chloride ingress which can lead to reinforcement corrosion. In an experimental study four different concrete compositions are exposed either to a defined freeze-thaw attack or stored in moist environment. Afterwards, the chloride migration coefficient of the specimens which were both exposed to freeze-thaw-cycles and not, was determined with a modified rapid chloride migration test. The results clearly show an influence of freeze-thaw-induced internal damage on chloride ingress depending on concrete composition.
Spatial Distributions
(2018)
In many applications moisture measurements are made to estimate the moisture differences between different points in a structure. Here, it is often more important to use a “simple” method that is easy and rapid to use in many points instead of necessarily obtain the exact moisture level in each point. The objective with “moisture indications” like that could very well be to select points where more accurate moisture measurements are to be made. The measuring principle to apply is of course a trade-off between accuracy and simplicity.
Detection of Transport Processes during Freeze-Thaw Deicing Salt Attack Using Single-Sided NMR
(2012)
Damage of concrete structures exposed to a combined freeze-thaw deicing salt attack (FTDSA) is one of the major deterioration mechanisms in cold climates. Before damage occurs, concrete structures subjected to freeze-thaw cycles (FTC) in the presence of water or deicing salt solution exhibit fast moisture uptake known as frost suction. There is still need for research in describing and modelling the mechanisms that lead to freeze-thaw induced surface scaling of concrete. Therefore, the moisture transport under FTDSA was investigated using single-sided 1 H NMR. The technique enables the observation of dynamic transport processes of water inside the sample non-destructively. Furthermore, porosity and pore size distribution of water saturated samples can be determined. The method also provides information on the mobility of water, i.e. water in capillaries or in gel pores. Water redistribution in pores as well as changes in the pore structure inside the near surface concrete sample under FTDSA were observed with single-sided 1 H NMR. The measurements confirmed the additional saturation of gel pores during thawing previously described by the micro ice lens model. The results are discussed within the context of the mechanisms of freeze-thaw deicing salt attack of concrete and contribute to a deeper understanding of the mechanisms that lead to freeze-thaw deterioration of concrete.
Physikalische und chemische Auswirkungen von tauenden Chloriden auf Betone von Verkehrsbauwerken
(2013)
Zur Untersuchung des Einflusses von Loesungen der Tausalze Natriumchlorid, Calciumchlorid und Magnesiumchlorid auf die Dauerhaftigkeit von Beton wurden unter praxisnahen Bedingungen im Labor Betonprobekoerper, mit typischen Qualitaeten fuer Verkehrsbauwerke, unterschiedlichen Belastungszyklen unterzogen. Auch bei extremer Belastung durch wiederholte Nass- und Trockenphasen mit anschliessenden zyklischen Frost-Tau-Wechseln waren die physikalischen und chemischen Auswirkungen auf die Betone gering. Die festgestellten Unterschiede der verschiedenen Tausalze im Schaedigungsverhalten sind fuer die Praxis vernachlaessigbar. Fuer die Winterdienstpraxis laesst sich die Schlussfolgerung ziehen, dass zur Herstellung von Feuchtsalz im Hinblick auf die Dauerhaftigkeit von Strassenbeton und XF4-Beton die Loesungen der Chloride von Natrium, Calcium und Magnesium gleichermassen geeignet sind. Auch bei vorbeugender Fluessigstreuung mit NaCl-Sole ist auf Fahrbahnen mit normkonform zusammengesetztem Beton lediglich ein extrem geringer Angriff zu erwarten. (A) ABSTRACT IN ENGLISH: To investigate the influence of solutions of the de-icing salts sodium chloride, calcium chloride and magnesium chloride onto the durability of concrete, concrete specimens, with typical qualities for roads and bridges, were subjected to different load cycles under practical conditions. Also in the case of extreme load through repeated wet and dry phases with subsequent cyclical freeze-thaw-attack the physical and chemical effects on the concrete were low. The found differences of the different de-icing salts in the damage behaviour are negligible for the practice. The results prove that for the generation of pre-wetted salt, the solutions of the chlorides of sodium, calcium and magnesium are equally suitable with regard to the durability of concrete used in road construction and of XF4 concrete. Also in the case of preventive liquid spraying with NaCI-brine only an extremely small attack is to be expected on roads constructed with concrete conform to the current standards.
To assess whether a structural element made of a given building material can withstand the expected mechanical load and environmental exposure in service, designers need information on the material resistances and loads as well as the local conditions. The durability of a building material in the structure can only be assessed if these factors are taken into account. Usually, the material resistances are obtained from laboratory tests. However, the performance of materials under standardized laboratory conditions differs from those occurring in the field. This paper considers this assessment problem and develops a solution strategy based on carbonation-induced corrosion as an example.
At present the choice of materials and techniques in road construction is dictated by structural requirements and economic aspects. However, ecological factors have gained in importance due to environmental considerations in politics and society. To evaluate the environmental impact of motorways, a life cycle assessment (LCA) according to ISO 14040 was carried out for different pavement types. By investigating different case scenarios, the reduction potential of environmental impact was quantified. The biggest reduction in air pollution can be achieved by improving pavement properties (e.g., texture, stiffness and flatness) which would significantly reduce the fuel consumption of vehicles.
Performance test methods intend to provide a fast, accurate and precise determination of a particular building material property and thus determine the associated material performance. In concrete, various performance tests are used to classify existing or to approve new materials, to compare concrete compositions or to determine causes of damage in existing structures. The challenge of such test methods is to accelerate natural (very slow) mechanisms to determine the material performance precisely within a short time. However, the attack on the material must not be unrealistically intensive, but must represent reality, just in fast motion. The performance tests used to demonstrate the freeze-thaw resistance of concrete employ a 3% NaCl solution, with literature data ranging from 1% to 10% showing that low concentrations can result in higher surface scaling. In this paper, mortar and concrete specimens are tested at 0, 1, 3, 6, and 9% NaCl solution following the CDF procedure (DIN CEN/TS 12390-9:2017-05). The results are discussed against the background of the existing literature and show that the damage is critically dependent on the pore system and thus also on the effect of the micro-ice lens pump. With increasing freeze-thaw exposition, the pessimum in the external damage shifts towards a de-icing salt concentration of 6%. Furthermore, a novel test methodology based on 3D-laserscanning is presented to determine scaling accurately by eliminating side effects that are typically present in current standards.
Installation of Probes
(2016)
Eine Herausforderung performancebasierter Prüfverfahren zur Bewertung der Dauerhaftigkeit ist die Beschleunigung natürlicher Mechanismen. Dies ist notwendig, um innerhalb kurzer Zeit die Langzeit-Leistungsfähigkeit ermitteln zu können. Die Bestimmung der Frost-Tausalzbeständigkeit von Beton kann durch den CDF-Test erfolgen, welcher für Betone mit ausreichendem Frost-Tausalz-Widerstand sehr gut funktioniert. Bei Proben mit einer unzureichenden bzw. unbekannten Performance können erhöhte Randabwitterungen auftreten, welche durch das Ablösen des seitlichen Abdichtbands entstehen. Der zunehmende Randeinfluss führt so zu einer Verfälschung der Ergebnisse und zu einer Unterschätzung der tatsächlichen Performance des Bauteils. In diesem Beitrag werden Mörtel- und Betonprobekörper mit unterschiedlichen Abwitterungsraten in Anlehnung an das CDF-Verfahren untersucht. Zusätzlich wird die Oberflächenschädigung der Proben anhand einer neuartigen Messmethode mittels hochauflösendem 3D-Laserscanning ausgewertet. Die Ergebnisse zeigen, dass die Randeffekte mit der Laserscan-Methode umgangen und vergleichbare Ergebnisse zu den CDF-Untersuchungen erzielt werden können. Somit können Betone ohne Randeinflüsse charakterisiert und eine präzise Prognose der Langzeitbeständigkeit getroffen werden.
Die Carbonatisierung von Beton kann einerseits zu Schäden bei Stahlbetonbauwerken führen, andererseits kann der Beton so CO2 speichern und damit seinen CO2-Fußabdruck verringern. In diesem Beitrag wird dargestellt, wie eine effiziente Beschleunigung der Carbonatisierung durch Anlegen eines geringen äußeren Drucks erreicht werden kann. Damit wird neben der Diffusion der wesentlich schneller ablaufende Transportmechanismus der Permeation ausgenutzt, der das CO2 tiefer in das Probeninnere transportiert und damit in kurzer Zeit die Bestimmung des Carbonatisierungswiderstand zementgebundener Materialien ermöglicht. Hierzu wurde eine Prüfeinrichtung entwickelt, die es ermöglicht, die CO2-Konzentration und in gewissen Grenzen auch relative Luftfeuchte sowie die Temperatur gezielt einzustellen und zu steuern, um so Mörtel- und Betonproben schnell und präzise zu carbonatisieren. Der Einfluss verschiedener Druckstufen und Wechselzyklen wird dargelegt und die resultierenden chemischen und physikalischen Veränderungen der Proben bestimmt. Als besonders effizient und gleichzeitig realitätsnah erwies sich die konstante CO2-Beaufschlagung mit 3 Vol.-% CO2 mit zusätzlichem, moderatem Gasdruck. Das hier entwickelte Verfahren kann daher genutzt werden, um Betone schnell und effizient in zeitraffenden Materialtests hinsichtlich Carbonatisierungswiderstand zu charakterisieren.
Blended cements, where Portland cement clinker is partially replaced by supplementary cementitious materials (SCMs), provide the most feasible route for reducing carbon dioxide emissions associated with concrete production. However, lowering the clinker content can lead to an increasing risk of neutralisation of the concrete pore solution and potential reinforcement corrosion due to carbonation. carbonation of concrete with SCMs differs from carbonation of concrete solely based on Portland cement (PC). This is a consequence of the differences in the hydrate phase assemblage and pore solution chemistry, as well as the pore structure and transport properties, when varying the binder composition, age and curing conditions of the concretes. The carbonation mechanism and kinetics also depend on the saturation degree of the concrete and CO2 partial pressure which in turn depends on exposure conditions (e.g. relative humidity, volume, and duration of water in contact with the concrete surface and temperature conditions). This in turn influence the microstructural changes identified upon carbonation. This literature review, prepared by members of RILEM technical committee 281-CCC carbonation of concrete with supplementary cementitious materials, working groups 1 and 2, elucidates the effect of numerous SCM characteristics, exposure environments and curing conditions on the carbonation mechanism, kinetics and structural alterations in cementitious systems containing SCMs.
Beton ist das am meisten verwendete Baumaterial weltweit. CO2-Emissionen, die bei der Zement- und Betonherstellung an-fallen, müssen reduziert, Produktionsmethoden verbessert und Betonzusammensetzungen angepasst werden. Zudem steigt die Nachfrage nach Beton, während fossile Brennstoffreserven und die Verfügbarkeit von mineralischen Rohstoffen abnehmen. Hinzu kommt, dass bei der Betonherstellung neue mineralogi-sche Phasen entstehen, was ein echtes Recycling erschwert. Die Implementierung kreislaufkonformer Strategien wie der Verlängerung der Nutzungsphase ist ein wichtiger Hebel, um Umweltwirkungen im Bauwesen zu reduzieren, und erfordert die ganzheitliche Betrachtung des Bauwerks. Besonders großes Potenzial liefern hier die digital vernetzte und modellba-sierte Planung sowie die darauf aufbauende robotergestützte Fertigung der Bauteile, mit der sich leicht lösbare Verbindun-gen, einfach rückbaubare, multifunktionale, flexible sowie bzgl. Dauerhaftigkeit optimierte Strukturen ökologisch und kosten-effizient generieren lassen. Technisch wären bereits viele Pro-jekte in der Praxis umsetzbar, allerdings müssen hierzu die rechtlichen Rahmenbedingungen verbessert und bürokratische Hürden abgebaut werden. Dieser Beitrag hat das Ziel, das Be-wusstsein für den nötigen Wechsel von der Linear- zur Kreis-laufwirtschaft im Betonbau und den korrespondierenden Daten zu erhöhen und dem Planer einfache Grundsätze für den Ent-wurf, die Ausschreibung und Umsetzung mitzugeben, um jetzt schon einen wichtigen Beitrag zum verantwortungsvollen Um-gang mit immer knapper werdenden Ressourcen zu leisten.
The RILEM TC 281–CCC ‘‘Carbonation of concrete with supplementary cementitious materials’’ conducted a study on the effects of supplementary cementitious materials (SCMs) on the carbonation rate of blended cement concretes and mortars. In this context, a comprehensive database has been established, consisting of 1044 concrete and mortar mixes with their associated carbonation depth data over time. The dataset comprises mix designs with a large variety of binders with up to 94% SCMs, collected from the literature as well as unpublished testing reports. The data includes chemical composition and physical properties of the raw materials, mix-designs, compressive strengths, curing and carbonation testing conditions. Natural carbonation was recorded for several years in many cases with both indoor and outdoor results. The database has been analysed to investigate the effects of binder composition and mix design, curing and preconditioning, and relative humidity on the carbonation rate. Furthermore, the accuracy of accelerated carbonation testing as well as possible correlations between compressive strength and carbonation resistance were evaluated. The analysis revealed that the w/CaOreactive ratio is a decisive factor for carbonation resistance, while curing and exposure conditions also influence carbonation. Under natural exposure conditions, the carbonation data exhibit significant variations. Nevertheless, probabilistic inference suggests that both accelerated and natural carbonation processes follow a square-root-of-time behavior, though accelerated and natural carbonation cannot be converted into each other without corrections. Additionally, a machine learning technique was employed to assess the influence of parameters governing the carbonation progress in concretes.