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Advances in machine learning detecting changeover processes in cyber physical production systems
(2020)
The performance indicator, Overall Equipment Effectiveness (OEE), is one of the most important ones for production control, as it merges information of equipment usage, process yield, and product quality. The determination of the OEE is oftentimes not transparent in companies, due to the heterogeneous data sources and manual interference. Furthermore, there is a difference in present guidelines to calculate the OEE. Due to a big amount of sensor data in Cyber Physical Production Systems, Machine Learning methods can be used in order to detect several elements of the OEE by a trained model. Changeover time is one crucial aspect influencing the OEE, as it adds no value to the product. Furthermore, changeover processes are fulfilled manually and vary from worker to worker. They always have their own procedure to conduct a changeover of a machine for a new product or production lot. Hence, the changeover time as well as the process itself vary. Thus, a new Machine Learning based concept for identification and characterization of machine set-up actions is presented. Here, the issue to be dealt with is the necessity of human and machine interaction to fulfill the entire machine set-up process. Because of this, the paper shows the use case in a real production scenario of a small to medium size company (SME), the derived data set, promising Machine Learning algorithms, as well as the results of the implemented Machine Learning model to classify machine set-up actions.
Computerized Numeric Control (CNC) plays an essential role in highly autonomous manufacturing systems for interlinked process chains for machine tools. NC-programs are mostly written in standardized G-code. Evaluating CNC-controlled manufacturing processes before their real application is advantageous due to resource efficiency. One dimension is the estimation of the energy demand of a part manufactured by an NC-program, e.g. to discover optimization potentials. In this context, this paper presents a Machine Learning (ML) approach to assess G-code for CNC-milling processes from the perspective of the energy demand of basic G-commands. We propose Latin Hypercube Sampling as an efficient method of Design of Experiments to train the ML model with minimum experimental effort to avoid costly setup and implementation time of the model training and deployment.
Material development processes are highly iterative and driven by the experience and intuition of the researcher. This can lead to time consuming procedures. Data-driven approaches such as Machine Learning can support decision processes with trained and validated models to predict certain output parameter. In a multifaceted process chain of material synthesis of electrochemical materials and their characterization, Machine Learning has a huge potential to shorten development processes. Based on this, the contribution presents a novel approach to utilize data derived from Small-Angle X-ray Scattering (SAXS) of SiO_2 matrix materials for battery anodes with Neural Networks. Here, we use SAXS as an intermediate, high-throughput method to characterize sol–gel based porous materials. A multi-step-method is presented where a Feed Forward Net is connected to a pretrained autoencoder to reliably map parameters of the material synthesis to the SAXS curve of the resulting material. In addition, a direct comparison shows that the prediction error of Neural Networks can be greatly reduced by training each output variable with a separate independent Neural Network.
Comparative analysis of pneumatic grippers for handling operations of crystalline solar cells
(2012)
