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The surface of multicrystalline silicon solar cells are etched by mixtures of HF, HNO3 and H2SiF6 in order to remove saw damage caused by wafer slicing, as well as to create a water surface topography that provides a low reflectance for incident light, otherwise known as the texture. Topographically analyzing wafer surfaces before and after etching has revealed that the saw damage controls the texturized wafer surface’s final topography.The first key factor is the dimension and magnitude of the plastic stress field introduced by indenting SiC grains into the wafer surface during the wafering process. The second key factor is that lattice-stressed silicon is etched at a higher rate than unstressed bulk silicon. At the wire entrance, side sharp and large SiC grains create the deepest indention pits, and therefore the deepest of the water surface stress fields. The lattice-disturbed silicon inside these pits is etched at a higher rate compared to the pit’s side walls, which are uniformly attacked across the wafer area. Consequentially, existing pits deepen, and these areas generate the wafer’s lowest reflectivity. At the wire exit side, a higher number of smaller and rounder SiC particles indent the surface and create more numerous and shallower indention pits compared to the wire entrance side. The resulting stress field is less deep, so less silicon is removed from inside of these pits during etching compared to the wire entrance side. This yields to a wafer surface region consisting of shallowly etched pits and higher reflectance. It is concluded that the saw damage acts like an etch mask in the texturization of multicrystalline silicon wafers.
Recovery of Li(Ni0.33Mn0.33Co0.33)O2 from Lithium-Ion Battery Cathodes: Aspects of Degradation
(2019)
Nickel–manganese–cobalt oxides, with LiNi0.33Mn0.33Co0.33O2 (NMC) as the most prominent compound, are state-of-the-art cathode materials for lithium-ion batteries in electric vehicles. The growing market for electro mobility has led to a growing global demand for Li, Co, Ni, and Mn, making spent lithium-ion batteries a valuable secondary resource. Going forward, energy- and resource-inefficient pyrometallurgical and hydrometallurgical recycling strategies must be avoided. We presented an approach to recover NMC particles from spent lithium-ion battery cathodes while preserving their chemical and morphological properties, with a minimal use of chemicals. The key task was the separation of the cathode coating layer consisting of NMC, an organic binder, and carbon black, from the Al substrate foil. This can be performed in water under strong agitation to support the slow detachment process. However, the contact of the NMC cathode with water leads to a release of Li+ ions and a fast increase in the pH. Unwanted side reactions may occur as the Al substrate foil starts to dissolve and Al(OH)3 precipitates on the NMC. These side reactions are avoided using pH-adjusted solutions with sufficiently high buffer capacities to separate the coating layer from the Al substrate, without precipitations and without degradation of the NMC particles.
Zur Bestimmung der metallischen Hauptkomponenten in Lithium-Batterie-Kathodenmaterialien ist der nasschemische Aufschluss mit anschließender ICP-OES-Analyse oft das Mittel der Wahl. Da dieses Verfahren jedoch recht zeitaufwendig ist und den Einsatz starker Säuren erfordert, wurde eine Methode zur direkten Feststoffanalyse mittels HRCS-GF-AAS (high resolution continuum source graphit furnace atom absorption spectrometry) nach dem STPF-Konzept (stabilized temperature platform furnace) entwickelt.
Die hohen Analytkonzentrationen erfordern dabei die Messung auf den vergleichsweise wenig intensiven Linien Li = 323,2657 nm, Ni = 294,3912 nm, Mn = 321,6945 nm und Co= 243,5823 nm. Zusätzlich wird das Probenmaterial einer Feststoffverdünnung mit matrixverwandten Komponenten unterzogen. Die Verdünnung senkt zum einen die Konzentration und die Gefahr der Verschleppung der Analyten und begünstigt zum anderen die Freigabe des Analyten aus der Probenmatrix.
Durch Aufnahme von Extinktions-Zeit-Verläufen im Temperaturbereich von 200 - 2600 °C konnten die Freisetzungstemperaturen für jeden Analyten bestimmt werden. Nach anschließenden Optimierungen der Pyrolyse- und Atomisierungstemperaturen wurde mithilfe der Einzeloxide für jeden Analyten die Linearität des Messsignals geprüft und der Arbeitsbereich festgelegt. Durch Vermessung von variierenden Oxidmischungen und Mischoxiden, sowie Zusatz möglicher weiterer Interferenten, wie dem Bindermaterial PVDF wurden Spezifität, Selektivität und Robustheit der Methode überprüft.
Abschließend erfolgte anhand realer Proben (Recyclinggut aus Lithium-Batterie-Kathoden) ein Vergleich zwischen den Ergebnissen der direkten Feststoffanalyse mittels HRCS-GF-AAS und dem bereits etablierten Verfahren der ICP-OES Analyse nach nasschemischem Aufschluss.
Nach umfangreicher Methodenentwicklung kann ein Verfahren der direkten Feststoffanalyse von Recylinggut aus Kathodenmaterialien von Lithium-Ionen-Batterien mittels HRCS-GF-AAS bereitgestellt werden, das eine schnelle und präzise Analyse der Hauptkomponenten Li, Ni, Mn und Co erlaubt.
Multi-wire sawing using an abrasive SiC slurry or diamond wires constitutes the main slicing techniques for multi- and monocrystalline silicon crystals in photovoltaics. The massive mechanical load during the sawing process creates a wafer surface layer characterized by lattice defects, pits, fractures, rifts, cracks, amorphous Si and even some high-pressure Si modifications, otherwise known as saw damage.[1] This highly defect-rich surface causes the rapid recombination of electron-hole pairs, requiring that it be removed by etching in order to manufacture solar cells and to generate a surface morphology having a low reflectivity which directly affects the solar cell’s efficiency.
However, etching of the saw damage features of a heterogeneous and laterally unevenly distributed etch attack and a significantly higher etch rate compared to the underlying bulk silicon.[2,3] The present study is focused on the question of how mechanically introduced lattice strain in single-crystalline silicon alters the chemical reactivity of the silicon atoms affected by the strain field on a microscopic length scale. The magnitude and local distribution of lattice strain were extracted from confocal Raman microscopy measurements according to Ref. 4. One of the parameters used to describe the reactivity of silicon is the local etch rate, which was derived from the local removal before and after etching by confocal microscopy. Wet-chemical etching was performed with HF-HNO3-H2SiF6 acid mixtures of different concentrations. It was found, that the reactivity of silicon increased linearly with the magnitude of lattice strain. In particular, an increase in tensile strain led to a higher increase in reactivity compared to the increase observed with growing compressive strain. The second decisive parameter is the reactivity of the etch mixture. Diluted acid mixtures with a low reactivity attack only the highest strained Si, whereas more concentrated and therefore more reactive acid mixtures are able to attack even slightly strained Si. Side effects, such as the behavior of amorphous or nanocrystalline Si and the generation of highly reactive intermediary species while etching, are discussed.
The compound Li(Ni₀.₃₃Mn₀.₃₃Co₀.₃₃)O₂(NMC) is the state-of-the-art lithium-ion battery cathode material. Due to the increasing demand NMC is of crucial economically importance for the worldwide emerging market of electromobility. Recycling of end-of-life lithium-ion batteries to recover NMC, in particular of batteries from automotive vehicles, is one future strategy to save costs and to become more independent from the supply of the essential elements Co and Mn. Several concepts for NMC recycling from lithium-ion batteries are based on wet-chemical process steps, in particular, to separate the NMC containing cathode layer from the underlying metal foil. However, NMC is very sensitive against the attack by water and reagents that are added to promote the separation process.
The present study deals with the wet-chemical recycling of NMC using aqueous reagent solutions in a under varying process conditions. The recovered NMC samples are characterized in order to study the ongoing degradation at the surface of the NMC particles. In particular, two major degradation pathways are identified: (i) a preferential loss of lithium and nickel and (ii) the formation of passivation layers due to unwanted side reactions. DRIFT measurements are performed to study the NMC surface species after the recovery processes. SEM/EDX mappings are used to detect changes in the chemical composition in the surface region of the chemically treated NMC particles. Finally, a detailed study of the changes in the chemical state at the NMC particle surface is done by Raman microscopy by means of the deconvolution of the recorded spectra into their A1G component (representing the metal-oxide phonons) and into the Eg component (representing the oxide-metal-oxide phonons).
As result of this study, the consequences of different wet-chemical process conditions on the quality of the recovered NMC material are discussed.
The present study deals with the phenomenological observation of the corrosion of the positive electrode foil of lithium-ion batteries containing LiNi0.6Co0.2Mn0.2O2 (NMC) as cathode material. Due to the presence of moisture, localized water accumulation is formed on the NMC surface. The water absorbed by the electrolyte reacts with the NMC under Li+/H+ exchange and the resulting pH increase leads to dissolution of the carrier foil and characteristic salt-like blooms on the NMC surface. With the increase in the relative area occupied by the holes in the aluminum foil per time, a sufficiently suitable parameter was found with which to quantitatively determine the extent of corrosion. The degree of degradation depends on time and ambient humidity. It was shown that functional recycling with the water jet method is no longer applicable for degraded foils, since the mechanical stability of the foils decreases as corrosion progresses. Lithium, aluminum, sulfur and oxygen were detected in the blooms using SEM–EDX and Laser-Induced-Breakdown-Spectroscopy (LIBS). The underlying NMC layer was found to contain mainly aluminum and significantly lower lithium content than the non-degraded material. SEM and Raman microscopy analyses also showed that the active material is also locally degraded and therefore no longer suitable for functional recycling.
Studies on the deposition of copper in lithium-ion batteries during the deep discharge process
(2021)
End-of-life lithium-ion batteries represent an important secondary raw material source for nickel, cobalt, manganese and lithium compounds in order to obtain starting materials for the production of new cathode material. Each process step in recycling must be performed in such a way contamination products on the cathode material are avoided or reduced. This paper is dedicated to the first step of each recycling process, the deep discharge of lithium-ion batteries, as a prerequisite for the safe opening and disassembling. If pouch cells with different states of charge are connected in series and deep-discharged together, copper deposition occurs preferably in the cell with the lower charge capacity. The current forced through the cell with a low charge capacity leads, after lithium depletion in the anode and the collapse of the solid-electrolyte-interphase (SEI) to a polarity reversal in which the copper collector of the anode is dissolved and copper is deposited on the cathode surface. Based on measurements of the temperature, voltage drop and copper concentration in the electrolyte at the cell with the originally lower charge capacity, the point of dissolution and incipient deposition of copper could be identified and a model of the processes during deep discharge could be developed.
The present study is focused on the question of how lattice strain mechanically introduced into silicon alters the chemical reactivity of the silicon atoms that are affected by the strain field on a microscopic length scale. The magnitude and local distribution of lattice strain are extracted from confocal Raman microscopy measurements. The reactivity of Si is expressed by the etch rate of Si after treatment with HF–HNO3–H2SiF6 mixtures. Then, the local etch rate is calculated from the local etch depth as determined by confocal microscopy. It has been found that tensile strain leads to the highest enhancement of the etch rate, followed by a compressive strain increase in the etch rate.
The reaction of Si with CuCl was studied by a combination of Raman microscopy, confocal microscopy and SEM-EDX. Two reaction pathways were observed to proceed at the same time. The first one is a solid state reaction between Si and Cu or CuCl that leads to a massive nucleation of Cu3Si exactly at the interfacial contacts between CuCl and Si. This study shows how the presence of the Cu3Si phase can be clearly identified and distinguished from areas simply covered with copper by means of Raman microscopic measurements. The second reaction pathway identified proceeds via a short-range gas phase transport of CuCl at low temperatures. The immediate reaction of the transported CuCl to the Si surface causes the massive spread of Cu in the close neighborhood around the CuCl source particles, however, without a nucleation of Cu3Si. The nucleation of Cu3Si precipitates and the short-range transport of CuCl have a tremendous impact on the underlying Si matrix. Tensile- and compressive-strained Si are generated in the immediate vicinity of the precipitates and at their interface to the surrounding silicon. Indications of high-pressure modifications of Si were found. Those areas of the Si surface which are affected by the short-range transport of CuCl and covered with low concentrations of copper exhibit a significant tensile strain. As recently shown, tensile and compressive strain in Si have a significant impact on the reactivity of Si. It might be assumed that Cu3Si-induced lattice strain in Si affects the reactivity of Si in the Direct Reactions in a similar matter.