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In civil engineering, the corrosion of steel reinforcements in structural elements of concrete bares a risk of
stability-reduction, mainly caused by the exposure to chlorides. 3D computed tomography (CT) reveals the inner
structure of concrete and allows one to investigate the corrosion with non-destructive testing methods. To carry
out such investigations, specimens with a large artificial crack and an embedded steel rebar have been
manufactured. 3D CT images of those specimens were acquired in the original state. Subsequently three cycles
of electrochemical pre-damaging together with CT imaging were applied. These time series have been evaluated
by means of image processing algorithms to segment and quantify the corrosion products. Visualization of the
results supports the understanding of how corrosion propagates into cracks and pores. Furthermore, pitting of
structural elements can be seen without dismantling. In this work, several image processing and visualization
techniques are presented that have turned out to be particularly effective for the visualization and segmentation
of corrosion products. Their combination to a workflow for corrosion analysis is the main contribution of this
work.
Adapting trabecular structures for 3D printing: an image processing approach based on µCT data
(2017)
Materials with a trabecular structure notably combine advantages such as lightweight, reasonable strength, and permeability for fluids. This combination of advantages is especially interesting for tissue engineering in trauma surgery and orthopedics. Bone-substituting scaffolds for instance are designed with a trabecular structure in order to allow cell migration for bone ingrowth and vascularization. An emerging and recently very popular technology to produce such complex, porous structures is 3D printing. However, several technological aspects regarding the scaffold architecture, the printable resolution, and the feature size have to be considered when fabricating scaffolds for bone tissue replacement and regeneration.
Here, we present a strategy to assess and prepare realistic trabecular structures for 3D printing using image analysis with the aim of preserving the structural elements. We discuss critical conditions of the printing system and present a 3-stage approach to adapt a trabecular structure from $\mu$CT data while incorporating knowledge about the printing system. In the first stage, an image-based extraction of solid and void structures is performed, which results in voxel- and graph-based representations of the extracted structures. These representations not only allow us to quantify geometrical properties such as pore size or strut geometry and length. But, since the graph represents the geometry and the topology of the initial structure, it can be used in the second stage to modify and adjust feature size, volume and sample size in an easy and consistent way. In the final reconstruction stage, the graph is then converted into a voxel representation preserving the topology of the initial structure. This stage generates a model with respect to the printing conditions to ensure a stable and controlled voxel placement during the printing process.