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The industrial treatment of waste paper in order to regain valuable
fibers from which recovered paper can be produced, involves several
steps of preparation. One important step is the separation of stickies
that are normally attached to the paper. If not properly separated,
remaining stickies reduce the quality of the recovered paper or even
disrupt the production process. For the mechanical separation process
of fibers from stickies a separator screen is used. This machine has
one input feed and two output streams, called the accept and the
reject. In the accept the fibers are concentrated, whereas the reject
has a higher concentration of stickies. The machine can be controlled
by setting its reject rate. But even when the reject rate is set
properly, after just a single screening step, the accept still has too
many stickies, or the reject too many fibers. To get a proper
separation, several separators have to be assembled into a
network. From a mathematical point of view this problem can be seen as
a multi-commodity network flow design problem with a nonlinear,
controllable distribution function at each node. We present a
nonlinear mixed-integer programming model for the simultaneous
selection of a subset of separators, the network's topology, and the
optimal setting of each separator.
Numerical results are obtained via
different types of linearization of the nonlinearities and the use of
mixed-integer linear solvers, and compared with state-of-the-art
global optimization software.
It is clear that a transformation to sustainable value creation is needed, because business as usual is not an option for preserving competitive advantages of leading industries. What does that mean? This contribution proposes possible approaches for a shift in existing manufacturing paradigms. In a first step, sustainability aspects from the German Sustainability Strategy and from the tools of life cycle sustainability assessment are chosen to match areas of a value creation process. Within these aspects are indicators, which can be measured within a manufacturing process. Once these data are obtained they can be used to set up a mathematical linear pulse model of manufacturing in order to analyse the evolution of the system over time, that is the transition process, by using a system dynamics approach. An increase of technology development by a factor of 2 leads to an increase of manufacturing but also to an increase of climate change. Compensation measures need to be taken. This can be done by e.g. taking money from the GDP (as an indicator of the aspect ``macroeconomic performance''). The value of the arc from that building block towards climate change must then be increased by a factor of 10. The choice of independent and representative indicators or aspects shall be validated and double-checked for their significance with the help of multi-criteria mixed-integer programming optimisation methods.
We consider a system dynamics model that describes the effect of human activity on natural resources. The central stocks are the accumulated profit, the industry structures, and the water resources. The model can be controlled through two time-dependent parameters. The goal in this paper is to find a parameter setting that leads to a maximization of a performance index, which reflects both environmental and economic aspects. Thus, the goal is to identify the most sustainable stock of industry structures within the model's constraints and assumptions. In order to find a proven global optimal parameter set, we formulate the System Dynamics Optimization model as a mixed-integer nonlinear problem that is accessible for numerical solvers. Due to the dynamic structure of the model, certain steps of the solution process must be handled with greater care, compared to standard non-dynamic problems. We describe our approach of solving the industry structure model and present computational results. In addition, we discuss the limitations of the approach and next steps.