Elektrotechnik und angewandte Naturwissenschaften
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This chapter explores bifacial PV modules, which boost energy yield by absorbing sunlight on both sides. A key design goal is maximizing rear-side light capture and uniformity through strategic choices regarding, for example, frameless glass/glass structures that minimize shading and soiling while enhancing potential-induced degradation (PID) resistance. The chapter addresses challenges like optimizing junction box placement and managing higher currents using advanced interconnection designs like multi-busbar and half-cut cells. It examines optical configurations, emphasizing transparent rear covers for albedo capture, reflective coatings, and white backsheets. A core focus is cell-to-module loss analysis, targeting optical, ohmic, and mismatch losses. Accurate I-V characterization with specialized techniques is vital, quantifying bifacial gains via Isc, Voc, and Pmax coefficients. Defect identification utilizes electroluminescence and thermography. Long-term reliability hinges on material selection (glass and encapsulants) for UV and thermal stress resistance, as well as robust junction boxes. Evolving IEC standards increasingly address bifacial-specific safety and performance requirements.
Traditionally, repairing coated substrates requires completely removing damaged, wear-resistant layers before recoating. This process leads to high costs, extended downtime, and material waste. Flexible brazing tapes, which are composed of alloy powder and an organic binder, offer an alternative to full coating removal for targeted repairs. Despite this, the process of vacuum brazing these tapes may lead to the formation of defects, including pores caused by trapped gases or residual binder, which compromise coating durability and corrosion resistance. This study focuses on the utilization of laser remelting as a method for post-processing nickel- and iron-based mixed alloy brazing tapes, with the aim of improving the integrity of the coating. Surface quality was assessed via microscopy and microhardness testing by systematically varying laser power, scanning speed, and hatch distance. Among the parameters studied, the most suitable laser parameter combination was found to be 350 W laser power, 250 mm/s scanning speed, and a hatch distance of 0.02 mm. These parameters yielded crack- and pore-free coatings with a remelting depth of 160.3 ± 17.2 µm and a microhardness of 701 ± 23 HV1, which is an 85% increase over as-brazed samples. Wear testing revealed a reduced coefficient of friction, and electrochemical corrosion tests showed lower corrosion current density and enhanced repassivation behavior in remelted coatings. These improvements demonstrate that laser remelting significantly enhances the microstructure, hardness, wear resistance, and corrosion performance of brazed coatings, providing an effective method for localized repair while minimizing material consumption and processing duration.
Directed Energy Deposition-Laser (DED-L) enables high-performance coatings through melting and successive powder deposition. Its compositional flexibility suits functionally graded layers that enhance corrosion and wear resistance. This study aimed to improve parameters for producing dense, defect-free, graded Ni- and Fe-based coatings by varying the scanning speed and deposition strategy (monodirectional versus bidirectional, with/without layer rotation), while keeping the power and hatch distance constant. Laser and electron microscopy were used to link parameters to porosity and uniformity. Optimal settings minimized pores, improved interlayer bonding and preserved geometry; inadequate parameters yielded porous, irregular deposits. A bidirectional path with 90° rotation appeared best. Ongoing research activities are needed to assess its properties.
Highlights
What are the main findings?
- Bidirectional samples show fewer pores than samples with monodirectional movement.
- Increasing the scanning speed leads to lower porosity (bidirectional scanning mode with 90°
layer rotation).
- Bidirectional deposition with 90° layer rotation exhibits best quality
What are the implications of the main findings?
- Systematic study of scanning speed and deposition strategy.
- Practical guidance for process improvement of graded metal coatings; properties under evaluation.
- Functionally graded Ni-Fe coatings fabricated by DED-L with tailored microstructures.
Inspection of underground sewerage channel infrastructure by deploying a wireless sensor network
(2024)
Meteorological disasters are soon to be more likely due to climate change. To oppose this expected development regular inspection and maintenance of sewage networks becomes increasingly mandatory. Applying customized swimming sensor nodes also called wireless sensor system could be a possibility to ensure real time information on this matter. Interconnecting sensor nodes resemble a wireless sensor network with mesh topology. Gateways installed in inspection hambers hand data over to a back-end.
Abstract
This work presents a vibration-based non-contact monitoring method to classify the physical activity of a mouse inside a home cage. A novel tuned-beam sensing device is developed to measure low-amplitude activity-induced cage vibrations. The sensing device uses a mechanical beam structure to enhance a six-axis IMU that increases the signal-to-noise ratio (SNR) by 20 to 40 times in a relevant environment. A sophisticated classification algorithm is developed to process vibration sequences with a variable time frame that utilizes multi-level discrete wavelet transformation (MLDWT) to extract time–frequency features and optimize signal properties. The extracted features are classified by a convolutional neural network–long short-term memory (CNN-LSTM) machine learning model to determine the activity class. The ground truth is obtained with a camera-based system using EthoVision XT from Noldus and a custom post-processor. The method is developed on a dataset containing 300 h of vibration measurements with camera-based reference and includes two separate home cages and two individual mice. The method classifies the activity types Resting, Stationary Activity, Walking, Activity in Feeder, and Drinking with an accuracy of 86.81% and an average F1 score of 0.798 using a 9 s time frame. In long-term monitoring, the proposed method reproduces behavioral patterns such as sleep and acclimatization as accurately as the reference method, enabling home cage monitoring in the husbandry environment with a low-cost sensor.
Abstract
Animal welfare in barns is strongly influenced by air quality, with gaseous emissions like ammonia posing significant respiratory health risks. However, current state-of-the-art ammonia monitoring systems are labor-intensive and expensive. Metal Oxide Semiconductor (MOS) sensors offer a promising alternative due to their compatibility with sensor networks, enabling high-resolution ammonia monitoring across spatial and temporal scales. While MOS sensors exhibit high sensitivity to various volatile compounds, temperature-cycled operation is commonly employed to enhance selectivity, effectively creating virtual sensor arrays. This study aims to improve ammonia detection by designing a virtual sensor array through a cyclic data-driven approach, integrating machine learning with solid-state sensor modeling. The results of a two-week dataset with measurements of four different pig barns demonstrate ammonia sensing with a sampling rate of about 2/min and a range of 1–30 ppm. The method is robust and exhibits a 10% increase in normalized RMSE when comparing testing results of an unseen sensor module with results of the training dataset. A filter membrane boosts accuracy and prevents data loss due to contamination, such as flyspecks. Overall, the used MOS sensor BME688 is effective and economical for widespread continuous ammonia monitoring and localization of ammonia sources in pig barns.
The precision of yield calculation of modern design and simulation software for photovoltaic systems strongly rely, beside the accuracy of the specified module and inverter data, on the quality of the weather data. Since data from weather stations is not available for most locations world-wide this data is calculated by using modern interpolation methods. Beside this, simulation software typically uses historical weather data. In this work the mismatch of yield simulation results based on proprietary data, meaning interpolated or also called synthetical data, and data coming from a weather station in proximity to the installation is evaluated. The simulated data sets are compared to measurement data as obtained by the inverter output and hence give a profound understanding how interpolated data may influence the simulation results. The outcome shows that the quality of the yield simulation, if compared to the measurement data, is increased by a factor of up to four if on-site weather data is used as input for the simulation. The largest source of deviation is irradiation, which varies up to 10% if synthetical and measured irradiation on-site is compared. The second largest sources for simulation mismatches are power calculation and module temperature correction.
Design and Development of a Bioreactor System for Mechanical Stimulation of Musculoskeletal Tissue
(2023)
We report on the development of a bioreactor system for mechanical stimulation of musculoskeletal tissues. The ultimate object is to improve the quality of medical treatment following injuries of the enthesis tissue. To this end, the tissue formation process through the effect of mechanical stimulation is investigated. A six-well system was designed, 3D printed and tested. An integrated actuator creates strain by applying a force. A contactless position sensor monitors the travels. An electronic circuit controls the bioreactor using a microcontroller. An IoT platform connects the microcontroller to a smartphone, enabling the user to alter variables, trigger actions and monitor the system. The system was stabilised by implementing two PID controllers and safety measures. The results show that the bioreactor design is suited to execute mechanical stimulation and to investigate the tissue formation and regeneration process …
Cone-Beam computed tomography (CBCT) has become the most important component of modern radiotherapy for positioning tumor patients directly before treatment. In this work we investigate alternations to standard acquisition protocol, called preset, for patients with a tumor in the thoracic region. The effects of the changed acquisition parameters on the image quality are evaluated using the Catphan Phantom and the image analysis software Smári. The weighted CT dose index (CTDIW) is determined in each case and the effects of the different acquisition protocols on the patient dose are classified accordingly. Additionally, the clinical suitability of alternative presets is tested by investigating correctness of image registration using the CIRS thorax phantom. The results show that a significant dose reduction can be achieved. It can be reduced by 51% for a full rotation by adjusting the gantry speed.

