Micro-macro modeling of tensile behavior of a friction stir welded hybrid joint of AlSi10Mg parts produced by powder bed fusion and casting

  • Additive manufacturing (AM) has gained considerable interest due to its ability to produce lightweight parts with hierarchical microstructures. However, the current constraints on the build chamber size in powder-bed fusion type AM processes limit its industrial application. A hybrid welded joint, consisting of an AM-processed and a conventionally manufactured part, can be employed to produce larger components. Due to the varying processing conditions, these hybrid welded joints contain a wide range of microstructural heterogeneities, which influences the mechanical properties of the joint. Using a numerical model to predict the mechanical behavior of welded joints by considering the microstructural variations is essential for the safe and reliable implementation of hybrid welded joints. This study aims to predict the local tensile behavior of each region of a hybrid friction-stir welded joint of AlSi10Mg produced by laser-based powder bed fusion and casting using a microstructure-sensitive model as well as the global tensile behavior by considering the properties of each region using a joint macroscopic model. The results from this modeling approach agree well with the experimental results. Therefore, this method can predict the mechanical behavior of hybrid welded joints and can establish the structure–property relationship in each weld region.

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Metadaten
Author:Aravindh Nammalvar Raja RajanORCiD, Marcel Krochmal, Thomas Wegener, Alexander Hartmaier, Thomas Niendorf, Ghazal MoeiniORCiD
URL:https://link.springer.com/article/10.1007/s40194-024-01775-9
DOI:https://doi.org/10.1007/s40194-024-01775-9
Parent Title (English):Welding in the World
Document Type:Article
Language:English
Date of Publication (online):2024/04/29
Date of first Publication:2024/04/29
Publishing Institution:Westfälische Hochschule Gelsenkirchen Bocholt Recklinghausen
Release Date:2025/02/21
Tag:additive manufacturing; aluminum–silicon alloy; casting; crystal plasticity; friction stir welding; multiscale modeling
Volume:68
First Page:1693
Last Page:1705
Institutes:Fachbereiche / Maschinenbau, Umwelt- und Gebäudetechnik
Licence (German):© Alle Rechte vorbehalten
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