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- Kunststoffindustrie (1)
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In this work we present a novel optical polymer system based on polyurethane elastomer components, which combines excellent UV transparency with high thermal stability, good hardness, high surface tension and long pot life. The material looks very promising for encapsulation and microlensing applications for chip-on-board (CoB) light-emitting diodes (LED). The extinction coefficient k, refractive index n, and bandgap parameters were derived from transmission and reflection measurements in a wavelength range of 200-890 nm. Thermogravimetry and differential scanning calorimetry were used to provide glass transition and degradation temperatures. The surface tension was determined by means of contact angle measurements. As proof of concept, a commercial InGaN-CoB-LED is used to demonstrate the suitability of the new material for the production of microlenses.
Increasing raw material costs and more stringent regulations have led to more pressure to develop customer-oriented recycling processes for polyurethanes. Furthermore, waste disposal runs into increasing costs for the producers while old methods of disposal are prohibited legally, both in the US and Europe. One way to solve this problem is to develop a well-suited process and plant for a customer specialised procedure to re-use the waste material obtained for each type of polyurethane product. Based on the previously described simultaneous glycolysis and aminolysis of polyurethanes in this paper, we will report on first results on larger scale recycling of some polyurethane products. While we were initially focused on the use of the recycling products (recycling polyols) to produce new types of polyurethanes, e. g. from cold moulded foams sealants or coatings, the philosophy had to be changed to use the recycling polyols as much as possible to produce the same materials as originally. This route was consequently developed further to other polyurethane products and the incorporation of the recycling polyols into original premixes to be reacted with isocyanates.
Gegenwärtig haben bei Fußbodenheizungen Kunststoffrohre aus Polyethylen (PE) oder Polypropylen (PP) Stahl- und Kupferrohre fast vollständig ersetzt. Trotz der überragenden Gebrauchseigenschaften dieser Kunststoffrohre stellen die relativ hohe Sauerstoffpermeabilität und die geringere Langzeitstabilität ein Problem dar. Sauerstoff reagiert mit den Metallwerkstoffen in den Systemkomponenten, was zu einer beschleunigten Korrosion führt, und schädigt das PE durch eine Radikal-initiierte autokatalytische Kettenreaktion. Diese Reaktion führt zu einer Versprödung des PE bis hin zur Rissbildung. Dadurch wird die Sauerstoffpermeabilität des PE zusätzlich drastisch erhöht. Das kann eine nachträglich eingebrachte Sauerstoffbarriereschicht auf Epoxidharzbasis unterbinden. Mit Hilfe der Differential Scanning Calorimetry (DSC) werden Untersuchungen zur Struktur-Eigenschaftskorrelation durchgeführt, um das Eigenschaftsprofil des Epoxidharzes zu optimieren. Variiert werden das Harz-Härter-Verhältnis, die Zusammensetzung des Harz- und Härter-Systems, einschließlich eines reaktiven Verdünners, sowie der eingesetzte Katalysator. Als Charakteristika werden die Glasübergangstemperatur Tg des härtenden Systems und die bei der Härtung auftretende Reaktionsenthalpie ΔH diskutiert.
The Taguchi optimization technique was utilized to determine the optimal milling parameters that can be used in end face CNC milling operation of polypropylene+5wt.% quarry dust using high-speed steel (HSS) tool. Three milling input parameters i.e. the feed rate (f), the cutting speed of the spindle (N) and the depth of cut (dc) were optimized while considering the surface roughness (Ra) of the machined composite material and the material removal rate (MRR) during machining as the responses of the experimental design. From the results, the cutting speed (100 rpm) and the feed rate (120 mm/min) were the most important control parameters which greatly influence the surface roughness at 41.4% and 28.8% contribution respectively. In the case of the material removal rate, the depth of cut (0.8 mm) was the dominating factor at 98% contribution.
Polypropylene and polystyrene are petroleum-based thermoplastics which are commonly used and disposed of in the environment after their service life, leading to environmental degradation. There is a need to recycle polypropylene and polystyrene, but the effect of recycling on thermo-mechanical properties is not well understood. This study aims to determine thermo-mechanical properties of the recycled polypropylene and recycled polystyrene and compare them with corresponding virgin polypropylene and newly produced polystyrene (general purpose polystyrene 1540 and high impact polystyrene 7240). The study was carried out by preparing bar-shaped samples of recycled polypropylene, recycled polystyrene, general purpose polystyrene 1540, and high impact polystyrene 7240 by compression molding using a hot press and thermally characterizing them to determine glass transition temperature and melting temperature using differential scanning calorimetry. The changes in Young’s modulus, tensile strength, hardness, and toughness due to recycling activities were determined at room temperature (24 °C), 40 °C, 60 °C, and 80 °C. The thermo-mechanical properties of recycled polystyrene (PS) were found to be comparable to those of high impact polystyrene (HIPS) 7240. The study revealed that the hardness and toughness for the recycled polymers were higher than those of corresponding virgin polymers. On the other hand, tensile strength and Young's modulus for the recycled polymers were lower than those of the virgin polymers. Understanding the thermo-mechanical properties of the recycled polymers will contribute to more industrial applications hence increase the rate of recycling, resulting in a reduction in environmental pollution.
Methylcellulose (MC) / SiO2 organic / inorganic hybrid materials have been prepared from MC and methyltriethoxysilane or ethyltrimethoxysilane, and characterized by XRD, FTIR and AFM. XRD showed peak shifts. FTIR shows intermolecular hydrogen bonding between MC and SiO2. AFM depicts surface roughness which depends on the silica precursor and MC content.
Shape memory polyurethanes (SMPUs) were synthesized by 4,4′-diphenylmethane diisocyanate (MDI), hexane-1,6-diol (HD), polypropylene glycol (PPG), and recycled polyvinyl butyral (PVB). Dynamic mechanical analysis, differential scanning calorimetry and Fourier transformation infrared attenuated total reflection spectroscopy was used to characterize the poly (vinylbutyral-urethanes). Micro-phase domain separation of hard and soft segments and phase inversion were investigated. Increasing the hard segment content, i.e., average hard segment molecular weight, leads to an increase in the degree of micro-phase separation, hard domain order and crystallinity. The crystalline hard segment structures combined with the elastic nature of soft segment matrix provide enough physical and chemical crosslinks to have shape memory effect.
Patients with congenital heart defects and cardiovascular diseases are required new approaches to surgical intervention. The use of biological cardiac implants, which are made from the extracellular matrix, is a promising trend in modern regenerative medicine. These bioimplants can completely replace defective tissue or organs, and when manufactured with strict protocols and quality control measures, can be safe and effective for therapeutic applications. The process of manufacturing bioimplants involves various risks that need to be assessed and mitigated with ongoing monitoring and evaluation necessary to ensure the highest standards of quality. Overall, this study was successfully evaluated the requirements for introducing a new medical device into practice and created a technical file that meets all necessary documentation for certification.
Determination of thermo-mechanical properties of recycled polyurethane from glycolysis polyol
(2021)
Polyurethane foam is one of the most versatile polymers widely used in the automotive industry. However, due to the rising amount of polyurethane foam waste in the environment, there is growing research attention focusing on circular economy solutions to closing the material loop. This study aimed to determine the possible changes in thermo-mechanical properties between rigid polyurethane prepared using polyols derived from depolymerization of commercial polyurethane foam with benchmark rigid polyurethane (Ben PU). Polyurethane foams containing dispersion polyol were reacted with dipropylene glycol (DPG) and diethylene glycol (DEG) with a ratio of DPG: DEG of 1:1 in the presence of a consumable catalyst (Di-n-butyl amine). The recovered polyol was used as a raw material replacing 100% benchmark rigid polyurethane petroleum-based polyester polyol to produce the recycled polyurethane (Rec PU). Thermal analysis was conducted to measure the recycled polyurethane's glass transition temperatures (Tg) using differential scanning calorimetry (DSC). Tensile strength, elastic modulus, toughness, and hardness test of the recycled polyurethane were conducted under three different temperatures; 24°C, 40°C, and 60°C. From the DSC results, the glass transition temperatures for the recycled and the benchmark rigid polyurethane occurred at 43°C and 50.4°C, respectively. Both polymers showed the brittle-ductile transition from 24°C to 40°C. Tensile strength for recycled polyurethane was lower than that of benchmark rigid polyurethane by 29-43% and a corresponding 24-50% decrease in elastic modulus. Recycled polyurethane recorded lower toughness than petroleum-based pure polyurethane by 13-16%. However, the recycled polymer recorded high shored D values than the benchmark rigid polyurethane by 9-29%. This study reveals that recycled polyol could be used as feedstock for polyurethane production with applications tailored to its mechanical properties.
A new synthesis method for producing cellulose ferrite micro- and nano- composites was developed and new material properties were studied. Microcrystalline cellulose was modified with a mixture of Fe+2/Fe+3 to produce surface bonded nanoparticles magnetite (Fe3O4). Optimal conditions were determined. Microsized hematite (Fe2O3) was mixed with microcrystalline cellulose and used as a reference. The magnetite modified microcrystalline cellulose and hematite filled microcrystalline cellulose were used together with polyurethane prepolymer. New composite crosslinked conductivity materials based on the magnetite modified microcrystalline or hematite filled microcrystalline cellulose and polyurethane were developed. Morphology, crystalline properties, water absorption and electro conductivity of these materials were characterized. The physical properties of these materials were characterized by different analytical methods: SEM, XRD, water absorption and electrical resistance.