@inproceedings{FriedoHauschultzDoehleretal.2026, author = {Friedo, Maria Helene and Hauschultz, Mike Thomas and D{\"o}hler, Torsten and Erhardt, Tom and Jacobs, Hannes and Richetta, Maria and B{\"o}hme, Andrea and Krenz-Baath, Ren{\´e}}, title = {Development of Intelligent Process Automation Strategies to Enhance Selective Laser Melting Performance and Resource Efficiency}, series = {Tagungsband AALE 2026: Mechatronische Systeme f{\"u}r die Automatisierung: Fortschritt durch Pr{\"a}zision und Qualit{\"a}t}, booktitle = {Tagungsband AALE 2026: Mechatronische Systeme f{\"u}r die Automatisierung: Fortschritt durch Pr{\"a}zision und Qualit{\"a}t}, publisher = {Hochschule f{\"u}r Technik, Wirtschaft und Kultur Leipzig}, url = {http://nbn-resolving.de/urn:nbn:de:kobv:526-opus4-21430}, pages = {299 -- 307}, year = {2026}, abstract = {The research project FASER advances additive manufacturing processes for metallic materials, focusing on Selective Laser Melting (SLM). FASER stands for "Fehlerfreies Additives Fertigen durch adaptive Sensorik zur Optimierung der Energie- und Ressourceneffizienz". Conducted at the Technical University of Applied Sciences Wildau, it implements a comprehensive zero-defect strategy using market-standard equipment like the One Click Metal MPrint+ SLM machine and MPure powder removal station. These systems are enhanced with adaptive multi-sensor technology and intelligent process control to boost quality, cut energy use, and minimize material waste. Central to FASER is flexible camera-based multi-sensor integration, combining optical, thermographic, and spectroscopic methods for real-time monitoring in harsh SLM environments.}, language = {en} } @inproceedings{HauschultzFriedoDoehleretal.2026, author = {Hauschultz, Mike Thomas and Friedo, Maria Helene and D{\"o}hler, Torsten and B{\"o}hme, Andrea and Richetta, Maria and Krenz-Baath, Ren{\´e}}, title = {Layer-by-Layer Process Control in Selective Laser Melting via Customized G-Code Handling}, series = {Tagungsband AALE 2026: Mechatronische Systeme f{\"u}r die Automatisierung: Fortschritt durch Pr{\"a}zision und Qualit{\"a}t}, booktitle = {Tagungsband AALE 2026: Mechatronische Systeme f{\"u}r die Automatisierung: Fortschritt durch Pr{\"a}zision und Qualit{\"a}t}, publisher = {Hochschule f{\"u}r Technik, Wirtschaft und Kultur Leipzig}, url = {http://nbn-resolving.de/urn:nbn:de:kobv:526-opus4-21449}, pages = {309 -- 317}, year = {2026}, abstract = {Selective Laser Melting (SLM), also commonly referred to as laser powder bed fusion (LPBF), has become a widely adopted technology in metal additive manufacturing for both industrial and research applications. However, many commercial LPBF systems are based on closed hardware and software architectures, which limit transparency, process monitoring, and direct parameter manipulation during ongoing builds. While recent industrial machines increasingly provide standardized interfaces such as OPC UA for monitoring purposes, fine-grained, layer-wise process control remains restricted. The One Click Metal MPrint+ exemplifies this paradigm by relying on proprietary container-based job execution prepared using commercial software tools such as Autodesk Netfabb or Autodesk Fusion 360. This contribution presents an alternative approach that enables user-defined control of the MPrint+ system through a custom-developed G-code handling framework. Instead of executing complete print jobs as opaque containers, the proposed method establishes a direct network connection to the printer using its gRPC interface. Externally generated G-code is extracted, processed, and transmitted layer-wise to the machine, enabling direct interaction with the build process beyond standard job execution. The approach allows controlled variation of process parameters such as exposure strategies, hatch patterns, or recoating behavior during an ongoing build, thereby supporting efficient design-ofexperiment studies without requiring multiple independent print jobs. In addition, individual G-code commands can be executed interactively, enabling didactic use cases in which machine behavior can be directly observed and linked to abstract toolpath descriptions.}, language = {en} } @inproceedings{HeinrichKrachtEhrhardtetal.2026, author = {Heinrich, Moritz and Kracht, Christopher and Ehrhardt, Tom and D{\"o}hler, Torsten and B{\"o}hme, Andrea and Krenz-Baath, Ren{\´e}}, title = {Metall-3D-Druck Wissensvermittlung in der Lehre durch den Einsatz von XR-Technologien}, series = {Tagungsband AALE 2026: Mechatronische Systeme f{\"u}r die Automatisierung: Fortschritt durch Pr{\"a}zision und Qualit{\"a}t : Mechatronische Systeme f{\"u}r die Automatisierung: Fortschritt durch Pr{\"a}zision und Qualit{\"a}t}, booktitle = {Tagungsband AALE 2026: Mechatronische Systeme f{\"u}r die Automatisierung: Fortschritt durch Pr{\"a}zision und Qualit{\"a}t : Mechatronische Systeme f{\"u}r die Automatisierung: Fortschritt durch Pr{\"a}zision und Qualit{\"a}t}, publisher = {Hochschule f{\"u}r Technik, Wirtschaft und Kultur Leipzig}, url = {http://nbn-resolving.de/urn:nbn:de:kobv:526-opus4-21427}, pages = {269 -- 278}, year = {2026}, abstract = {Das EU/ILB-gef{\"o}rderte Projekt MINT'oVation verfolgt ein XR-gest{\"u}tztes Lehrkonzept zur Vermittlung von Grundlagen und Prozessen des metallischen 3D-Drucks mit Fokus auf das Selective Laser Melting (SLM). Ziel ist der Aufbau eines fundierten technologischen Verst{\"a}ndnisses dieser industriellen Schl{\"u}sseltechnologie sowie die anschauliche, sichere und niedrigschwellige Vermittlung komplexer metallphysikalischer Zusammenh{\"a}nge. Das didaktische Design orientiert sich am Cognitive-Affective Model of Immersive Learning (CAMIL) und nutzt visuelle Immersion, Interaktion und spielerische Elemente zur F{\"o}rderung von Motivation, Aufmerksamkeit und nachhaltigem Wissenserwerb. In der virtuellen Umgebung k{\"o}nnen Prozesse, Experimente und Demonstrationen risikofrei und ohne kostenintensive Anlagen durchgef{\"u}hrt werden. Der modular aufgebaute Kurs umfasst unter anderem eine Einf{\"u}hrung in XR-Technologien, metallphysikalische Grundlagen, additive Fertigungsverfahren, CAD-Konstruktion sowie den vollst{\"a}ndigen Prozess von der Modellierung bis zur Druckdurchf{\"u}hrung. Zum Einsatz kommen marktg{\"a}ngige, hardwareunabh{\"a}ngige XR-Systeme, beispielhaft Apple Vision Pro oder Meta Quest 3. Das Angebot richtet sich an Studierende, Auszubildende, Sch{\"u}ler* innen, Arbeitssuchende und weitere Interessierte ohne n{\"o}tiges Vorwissen und unterst{\"u}tzt gezielt Inklusion und Chancengleichheit. Zwischen April und Dezember 2025 verzeichnete der Kurs 97 Anmeldungen, davon 82 f{\"u}r den vollst{\"a}ndigen Kurs; 66 Teilnehmende schlossen diesen bereits erfolgreich ab. Die hohe Nachfrage unterstreicht das Potenzial immersiver XR-Lehrformate zur nachhaltigen Qualifizierung im Bereich der additiven Fertigung und zur Vorbereitung auf einen sich wandelnden Arbeitsmarkt.}, language = {de} } @inproceedings{DoehlerBoehmeHofmannetal.2022, author = {D{\"o}hler, Torsten and B{\"o}hme, Andrea and Hofmann, Mandy and Neumann, Jens and Bochem, Reinhard and Foitzik, Andreas and Geißler, Ute}, title = {Mikrogalvanische Kennzeichnung als Kopierschutz}, series = {Open Conference Proceedings}, volume = {2}, booktitle = {Open Conference Proceedings}, publisher = {TIB Open Publishing}, url = {http://nbn-resolving.de/urn:nbn:de:kobv:526-opus4-17624}, pages = {157 -- 161}, year = {2022}, abstract = {In order to achieve good product quality in electroplating, disturbance variables such as the "dog bone" effect must be avoided. In this work, this approach was used to develop a method for marking as product protection. With a defined structure and optimal parameters, it is possible to deposit unique visually non-differentiable layers on suitable substrates. The deposited layers and their local distribution were characterized by confocal laser microscopy, X-ray fluorescence analysis and laser interference measurements and analyzed qualitatively as well as quantitatively. It thus provides interested parties with an essentially traditional process that can lead to new innovations with the chosen approach.}, language = {de} } @article{BoehmeDoehlerHofmannetal.2023, author = {B{\"o}hme, Andrea and D{\"o}hler, Torsten and Hofmann, Mandy and Neumann, Jens and Bochem, Reinhard and Geißler, Ute and Foitzik, Andreas}, title = {Electrolytical Coating of Inhomogeneous Structures Distributed on Metallic Surfaces}, series = {Materials Science Forum}, volume = {1106}, journal = {Materials Science Forum}, publisher = {Trans Tech Publications}, issn = {0255-5476}, url = {http://nbn-resolving.de/urn:nbn:de:kobv:526-opus4-18825}, pages = {75 -- 80}, year = {2023}, abstract = {In modern electrochemical coating technology, it is common practice to create uniform layers. However, this study focuses on the deposition of non-uniform layers achieved through a deliberate arrangement of micro structured electrodes on the anode side. The "dog bone effect" was employed as the primary approach [1]. When electroplating on an otherwise uniform surface, this effect selectively processes an area influenced by the geometric edge effect (figure 1 left). The coating within this area is intended to be (i) unevenly distributed and (ii) non-reproducible. Process data was obtained through electrochemical simulations and subsequently applied to a specially designed micro-galvanic setup. This enabled the production of suitable micro structured anodes, validation of coating parameters, and the deposition of visually imperceptible structured areas with inhomogeneous properties using "adhesive gold" on appropriate substrates such as silver and nickel. The layers and their local topography were characterized and analyzed using confocal laser microscopy, X-Ray fluorescence analysis (XRF), as well as a self-designed and constructed laser interference device. As a result, this specific galvanic process technology successfully produced metallic layers that (i) cannot be visually confirmed by the naked eye, (ii) exhibit varied microstructural anode geometries, (iii) display unique differences in layer thickness, (iv) possess non-reproducible and chaotic topographies, and (v) can be detected and identified using conventional analysis techniques or a simple interference setup.}, language = {en} } @inproceedings{FriedoHauschultzDoehleretal.2023, author = {Friedo, Maria Helene and Hauschultz, Mike Thomas and D{\"o}hler, Torsten and B{\"o}hme, Andrea and Richetta, Maria and Foitzik, Andreas}, title = {Sustainable production of injection moulds through additive manufacturing and improved application of energy management}, series = {NWK 2023 - Tagungsband zur 23. Nachwuchswissenschaftler*innenkonferenz}, booktitle = {NWK 2023 - Tagungsband zur 23. Nachwuchswissenschaftler*innenkonferenz}, editor = {Stolzenburg, Frieder and Reinboth, Christian and Lohr, Thomas and Vogel, Kathleen}, publisher = {Hochschule Harz}, address = {Wernigerode}, issn = {2627-5708}, url = {http://nbn-resolving.de/urn:nbn:de:kobv:526-opus4-18600}, pages = {298 -- 302}, year = {2023}, abstract = {The concept of this thesis is to optimize the manufacturing process of injection moulding tools by using additive manufacturing and thus contribute to environmental protection. For this purpose, the individual steps of the traditional manufacturing process are identified and analysed to determine which steps can be replaced by additive manufacturing. The first step is to clarify which mould components can benefit from additive manufacturing. In particular, the capabilities and limitations of additive manufacturing technologies must be considered. Furthermore, another focus is on how to optimize the cooling and temperature control of the tools. Potential savings through the use of lightweight or insulating surfaces will be examined. In addition to the technical feasibility, the cost-effectiveness of the concept will also be considered. Finally, the contribution of the concept to the reduction of the environmental impact will be evaluated. In particular, energy savings and the reduction of CO2 emissions are taken into account. The potential to optimize the injection mould manufacturing process and reduce environmental impact is significant. Using additive manufacturing can be an economic and environmental advantage.}, language = {en} } @inproceedings{HauschultzFriedoDoehleretal.2023, author = {Hauschultz, Mike Thomas and Friedo, Maria Helene and D{\"o}hler, Torsten and B{\"o}hme, Andrea and Richetta, Maria and Foitzik, Andreas}, title = {Additive Manufacturing of Electrodes: Innovative Applications and Opportunities}, series = {NWK 2023 - Tagungsband zur 23. Nachwuchswissenschaftler*innenkonferenz}, booktitle = {NWK 2023 - Tagungsband zur 23. Nachwuchswissenschaftler*innenkonferenz}, editor = {Stolzenburg, Frieder and Reinboth, Christian and Lohr, Thomas and Vogel, Kathleen}, publisher = {Hochschule Harz}, address = {Wernigerode}, issn = {2627-5708}, url = {http://nbn-resolving.de/urn:nbn:de:kobv:526-opus4-18621}, pages = {292 -- 297}, year = {2023}, abstract = {Additive manufacturing, also known as 3D printing, has gained tremendous importance in recent years. One of the areas where additive manufacturing is particularly useful is in the fabrication of electrodes. Electrodes are an important component of a wide range of applications, including electrochemistry, biomedical engineering, energy storage, analytics, electronics as well as life sciences. Traditionally, electrodes have been manufactured through costly processes such as etching, electroplating or cutting and milling. Additive manufacturing offers a new way to fabricate electrodes by depositing materials layer by layer (Yap et al., 2015). This opens up new possibilities for designing electrodes with complex geometries and structures that would not be possible using conventional methods. As a result, 3D printed electrodes are gaining interest in fields such as electromobility, water disinfection, manufacturing, and life sciences, which will be presented in this paper.}, language = {en} }