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In the whole field of woodworking, from carpentry to industry, new products are created and designed every day and manufacturers wonder if similar workpieces have already been produced in the company and if corresponding drawings, information, tools, jigs, etc. can be reused. Under certain circumstances, considerable duplication of work can be avoided and a more efficient production is possible. In order to find similar workpieces, it must be clarified what exactly is meant by similarity. The different fields of knowledge do not provide a clear definition. However, similarities are always used to compare objects. In woodworking, objects can be a wide variety of components and products, such as carcase sides, furniture fronts, fittings, tools or profile strips. The search for similar profiled elements – related to the potential, data structure and algorithms – is the focus of this paper. There is a wide range of different profiled elements, which are used constructively as well as decoratively, e.g. for baseboards, door frames, window frames or decorative moulding profiles. These profiles are manufactured in a multi-stage production process in which the workpieces are first machined with profiled tools before surface finishing takes place. Along this production chain, tools, machine settings and, in some cases, fixtures are used that are adapted to the respective profile and can be reused for the same or similar jobs. Inheritance of information offers the greatest potential of similarity search. Inheritance means that existing knowledge in the form of drawings, CNC programs, process parameters and setup specifications, etc., is transferred from existing profiles to a new profile. By inheriting existing information, for example, the effort required for process setting can be reduced by adopting spindle positions, positions of guides and stops, or feed and cutting speeds. However, this can only be done if the process knowledge and other technological information concerning a profile are sufficiently documented. This is the only way how all information is made available for the similarity search and inheritance, and also for setting the processes when the profile is manufactured once again. The profile data must therefore be stored in a meaningful structure without loss of information. Therefore, a holistic product data model was developed that combines the geometrical with the technological profile data. The developed model allows a combined search for geometrically and e.g. materially similar products – also with a weighted evaluation of the individual criteria. The research has shown that data modelling is the essential foundation for the implementation of modern AI algorithms to enable similarity search. In conclusion, the use of a search system for geometrically and technologically similar profiles represents a real innovation for wood processing companies. This paper presents a holistic approach for geometrical and technological similarity search presenting different algorithms
Due to the increasing customer demands, companies face the challenge of adapting their manufacturing facilities to produce batch size one parts. In this context, each component comes with specific customer requirements, significantly increasing the complexity of its manufacturing process. Traditional process planning done by employees is no longer feasible in the face of the growing complexity and diversity of batch size one parts. Therefore, there is a need for novel computer-aided process planning methods capable of autonomously learning and identifying the necessary machining features of these parts. We propose a configurable automated feature recognition framework tailored to batch size one parts to address this need. This framework comprises two main components. First, a customizable data generator is developed to create a dataset of computer-aided design models incorporating user-specific machining features. Second, a graph neural network is employed to learn these user-specific machining features by leveraging the graph structure represented by the vertices and edges in each computer-aided design model. We evaluate the effectiveness of our framework using a real-world example from the furniture industry. Specifically, we construct a dataset comprising over 7000 computer-aided design models of wooden boards using our framework's data generator. Each wooden board contains up to 30 randomly placed machining features for the application of connectors and fittings, randomly selected from 14 standard machining features commonly used in the furniture industry. An optimization algorithm adapts a graph neural network for classifying these specific machining features. The results demonstrate that our framework addresses the automated feature recognition problem without requiring data conversions, such as pixels or voxels, as other approaches often do. By introducing this configurable automated feature recognition framework, we solve the challenges posed by batch size one manufacturing. The framework's effectiveness and accuracy are demonstrated through extensive testing on the example of the furniture industry, showcasing its potential for enhancing manufacturing processes in various domains
Investigation of tool wear of the trimming unit and resulting quality in the edgebanding process
(2023)
The edgebanding process, i.e. the covering of the raw edge of the laminated particleboard by means of decorative plastic or real wood veneer bands, is an important process step in the manufacture of furniture components. The quality of the final product is significantly influenced by this production step. The manufacturing process step within the edgebanding machine begins with the milling of the raw edge. The quality of the edgebanding process is determined by a large number of process input variables, such as the tool used and the cutting geometry, the type of laminate used for the wood-based material, adhesives, etc. The quality of the edgebanding process is also determined by the type of material processed. Particularly with regard to the materials, the increased use of recycled wood in the particleboard sector and different types of adhesives (with reduced formaldehyde emissions) results in increased demands on the milling process. Due to this developments, most of the earlier investigations (in the years 1990 - 2000) are not comparable with today’s general conditions. The mechanical and optical properties of the edge applied to the end product are decisively influenced by the quality of this joint. The milling technology used, as well as the tool used for this purpose and its condition, is a decisive influencing factor in the formation of quality. Tests on the indication of various influencing variables in the edgebanding process at the Rosenheim Technical University of Applied Sciences showed that in the case of chipboard milling, a decrease in the electrical power required for the cutting process can take place with increasing tool wear. It was also demonstrated that previous process steps in furniture production, such as panel dividing by means of sawing or milling/nesting, generally have a significantly different influence on the subsequent joining process during edge banding process. Furthermore, a direct correlation was determined between the mechanical properties of the end product and the condition of the tool used, which can be used as a measurable indicator. In addition to the effect of the tool condition on the mechanical properties of the edge banding, this also has an impact on the optical quality characteristics. Accordingly, it could be demonstrated here that an increase in the size and number of chippings takes place in the laminate of the board material to be processed.
This paper presents a method which allows to assess the wettability of thermomechanical pulp (TMP) with thermoplastic. The method is based on the usage of laboratory sheets made of TMP and plastic granules which form drops under heat. The contact angle of the drops after re-solidification on the surface of the laboratory sheets serves as the wetting characteristic. This method enables a direct and evaluable testing of wood fiber thermoplastic combinations. The exemplary results indicate that wood species, pulping temperature and mercerization influence the wettability of TMP with thermoplastic.
Driving forest machines on wet soils causes irreversible soil compaction, often associated with intensive rut formation and inaccessibility of wheeled forest machines for future forest operations. The German forestry equipment manufacturer FHS, Forsttechnik Handel & Service GmbH, engineered a forwarder, the Trac 81/11, equipped with conventional, well-proved bogie-axles embraced by a closed rubber track. At the center of the bogie-axle, four additional supportive rollers are placed to increase the load-carrying section between the tires of the bogie-axle. The study aimed to characterize the principle concept and the trafficability of the forwarder by analyzing the footprint area, the contact pressure, the rut formation on forest sites and the slippage during driving. Therefore, the effective contact area was measured on steel plates and rut formation was analyzed on a case study basis. Results showed that the supportive rollers increase the contact surface area by about 1/3. By this, a decrease of peak loads below the wheels and a more homogenous load distribution were observed. However, the contact surface area is still clearly divided into three parts; the area between the supportive rollers and the wheels does not take any load. Results of the rut formation were diverse: After 20 passes with 26,700 kg total mass, rut depth varied between 12.6 and 212.5 mm. Overall, the new undercarriage concept of FHS demonstrated a generally positive performance. The engineered forwarder contributes to reduce the environmental impact associated with log extraction.
Teachers should be able to balance content knowledge, pedagogical knowledge and technological knowledge (TPACK) in their various activities on curriculum, instruction, and assessment. Our Germany-wide study focused on measuring intrapreneurship competence. To ensure a valid and reliable assessment, we followed the three-step assessment triangle: cognition, observation and interpretation. We modeled the intended IP competence as an interdisciplinary and interprofessional team, designed a technology-based performance assessment tool that uses authentic work tasks, and analyzed apprentices’ behavior via a model-based IRT (Rasch model) approach. Our results identify the distribution of the IP competence of apprentices on four proficiency levels. Since these results are generalizable, single IP tasks can be used by teachers to support and guide apprentices individually with regard to these proficiency levels. Our approach is a blueprint for evidence-based teaching that tackles all areas of TPACK.
Driving forest machines on wet soils causes irreversible soil compaction, often associated with intensive rut formation and inaccessibility of wheeled forest machines for future forest operations. The German forestry equipment manufacturer FHS, Forsttechnik Handel & Service GmbH, engineered a forwarder, the Trac 81/11, equipped with conventional, well-proved bogie-axles embraced by a closed rubber track. At the center of the bogie-axle, four additional supportive rollers are placed to increase the load-carrying section between the tires of the bogie-axle. The study aimed to characterize the principle concept and the trafficability of the forwarder by analyzing the footprint area, the contact pressure, the rut formation on forest sites and the slippage during driving. Therefore, the effective contact area was measured on steel plates and rut formation was analyzed on a case study basis. Results showed that the supportive rollers increase the contact surface area by about 1/3. By this, a decrease of peak loads below the wheels and a more homogenous load distribution were observed. However, the contact surface area is still clearly divided into three parts; the area between the supportive rollers and the wheels does not take any load. Results of the rut formation were diverse: After 20 passes with 26,700 kg total mass, rut depth varied between 12.6 and 212.5 mm. Overall, the new undercarriage concept of FHS demonstrated a generally positive performance. The engineered forwarder contributes to reduce the environmental impact associated with log extraction.
Beech circular hollow laminated veneer lumber sections for temporary soil nailing applications
(2019)
Beech Laminated Veneer Lumber (LVL) circular hollow sections for use as temporary geotechnical soil nailing systems are developed within this thesis. Due to their permanent subsoil cement embedment, combined with high water saturation and permanent loading, the timber sections will lose strength and stiffness over time. Taking into account a duration of load factor for permanent loading of two years, it is recommended to reduce the short term tensile and bending strength of beech circular hollow sections to be used as geotechnical soil nails by 80%. In addition to the determination of material properties on small, clear specimens and full-sized cross-sections, an appropriate surface gluing quality between the veneers is fundamental to this subsoil application of the permanently cement-embedded, engineered timber product. The circular cross-section geometry and the permanently high-alkaline environment of the structural member is not covered by presently standardised testing and conditioning methods for examining LVL surface bond line quality. Standardised test methods had to be modified to determine bonding parameters for the circular, hollow LVL sections. As cement grout ensures the bond between the wooden nails and soil for the mobilisation of a soil reinforcement effect, a reliable connection between cement and wood is required. However, soluble wood constituents may inhibit cement hydration in the contact surface between the timber nails and cement. Pull-off tests on clear LVL specimens with different cement and wood surface modifications as well as the results of large-scale push-out tests are therefore presented. But to permanently ensure the contact between the wood and cement, a high degree of saturation above wood fibre saturation is necessary to keep the hollow sections in a swollen state without moisture-dependent wood shrinking. As no publications of wood moisture development in subsoil were available, long-term tests were performed, measuring the moisture content of subsoil-stored LVL in dependence on the soil moisture content, the suction and the precipitation during a time span of one year. Besides a negative cement influence on the material strength, a positive effect of cement coating on subsoil fungal destruction was realised, resulting in a significantly increased lifetime of cement-coated wood compared to uncoated wood. For temporary soil nailing applications, fungal wood deterioration was found to be of minor importance. But the reduced material strength due to a severe alkaline attack of wood demands a re-consideration of current soil nailing design methods, usually based on a mechanical limit equilibrium analysis of a rigid body motion where just tensile forces of the reinforcement elements are considered, and accompanying forces like bending moments and shear forces are neglected. Distributed fibre optic strain measurements of a steel-reinforced soil nail wall during a time span of six weeks reveal considerable nail curvatures, which are negligible in the case of ductile soil nails with low diameters, but are a significant factor for beech circular hollow laminated veneer lumber sections of larger diameters and brittle material behaviour.