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A reinforcement of concrete structures is needed because of the low tensile strength of concrete. Corrosion of the usually used steel reinforcments cause issues during time. Therfore, alternative reinforcements produced from non-corosive materials - like polymer fibers - become more interesting. A polymer fiber has to reach high mechanical properties and a good bonding ability to concrete. Both properties can be influenced by the selection of polymer and the used production process. Two polymers, polypropylene and aliphatic polyketone are tested within this study. First mono-material fibers of each material are produced and tested, later the materials are combined in a core-shell fiber. All fibers are produced by standard extrusion or coextrusion and a later drawing process. The mechanical properties are determined by tensile tests. The calculation of interfacial shear strength from single fiber pull-out tests allows an evaluation of the bonding ability. Additionally, fiber surface before and after pull-out is examined using reflected light microscopy. Contact angle measurements are done to evaluate possible influences of the surface energy and polarity. Density measurements are used to compare weight potential of the different mono-material and core-shell fibers. The results show good mechanical properties for all fiber materials. The interfacial shear strength is ≈ 2-3 times higher for fibers with polyketone compared to the ones with polypropylene at the fibers surface, which can be explained by higher surface energy and polarity of the polyketone compared to polypropylene and different surface deformation during pull-out. Lower densities are reached by fibers containing polypropylene.
Due to their lightweight potential and good eco-balance, thermoplastic hybrid composites with natural fiber reinforcement have long been used in the automotive industry. A good alternative to natural fibers is wood fibers, which have similar properties but are also a single-material solution using domestic raw materials. However, there has been hardly any research into wood fibers in thermoplastic back-injected hybrid composites. This article compares the bond strength of an injection molded rib from polypropylene (PP) and wood fibers to different non-wovens. The non-wovens consisted of wood fibers (spruce) or alternatively natural fibers (kenaf, hemp), both with a polypropylene matrix. Pull-off and instrumented puncture impact tests show that, given similar parameters, the natural and wood-fiber-hybrid composites exhibit very similar trends in bond strength. Further tests using viscosity measurements, microscopy, and computed tomography confirm the results. Wood-fiber-reinforced thermoplastic hybrid composites can thus compete with the natural fiber composites in terms of their mechanical behavior and therefore present a good alternative in technical semi-structural applications.