Fakultät Technologie und Bionik
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Institute
The aim of this thesis was to redesign the SETUR test-rig from an open-loop arrangement to a closed-loop water circulation system. This would improve the ease of experimental operation and prepare the setup for future PI-based water-level control. To achieve this, the system was modified through the design of a buffer box and return piping that goes from the base plate of the turbine to the buffer box. Improvements to the diffuser geometry, the integration of suitable sensors and actuator hardware were also required to show the difference between both the open-loop setup and the closed-loop setup. The development of the perfboard and the testing of electronic components were important in the choice of microcontroller. The resulting setup reduced water spillage, removed the need for an external water reservoir, and established a more selfcontained and reliable platform for further hydraulic investigations. Although the hardware foundation for closed-loop control was successfully implemented, full transferfunction identification and PI-controller validation could not be completed because the ultrasonic sensor did not provide sufficiently reliable measurements over the required operating range. Overall, the thesis delivers an improved experimental basis for future studies on water-level control, flow behaviour, and the continued development of the SETUR turbine concept.
Traditional motion capture systems provide accurate biomechanical data but are expensive and still to a degree limited to laboratory environments. Recent advances in wearable technology offer a more accessible alternative, enabling real-time monitoring of kinematics and kinetics in sports performance settings. However, challenges remain regarding sensor accuracy, data integration across modalities, and the ability to provide reliable feedback during training.
This thesis offers an alternative to address these limitations by developing a compact, low-cost, multi-sensor body-worn system for real-time biomechanical analysis in boxing. The system integrates four wireless inertial measurement units (IMUs): one Bosch BNO055 with onboard sensor fusion and three STMicroelectronics LSM6DS3 units, mounted at both wrists and both ankles, capturing acceleration, angular velocity, and orientation data simultaneously via Bluetooth Low Energy. Sensor fusion, signal processing, and machine learning techniques were applied for motion detection, punch segmentation, and preliminary motion classification.
Data was collected from a single participant performing boxing movements under real-world conditions, both with a punching bag and without. Experimental results demonstrate distinct inertial signatures between different motion types. Hooks producing the highest angular velocity, uppercuts showing characteristic upward acceleration, and jabs exhibiting the fastest onset with lowest peak magnitude. With additional labelled data, these signatures are expected to support reliable automated classification. Future work includes expanding the dataset, increasing sampling rates through firmware batching, and validating the system against optical motion capture.
By presenting a complete, open data pipeline from embedded firmware through a mobile application to a Python analysis backend, at a hardware cost of €132, this work contributes a reproducible, cost-effective alternative to both expensive laboratory systems and closed commercial boxing trackers.
Hydropower at the Pico scale (below 5 kW) offers significant potential for decentralised renewable electricity, particularly at low-head sites where conventional turbines are inefficient or too expensive. This bachelor’s thesis investigates the optimisation and experimental validation of rotor power transmission systems for a small-scale (<1 W) SETUR bladeless rolling fluid turbine demonstrator operating under 0.55m water head.
The prototype turbine assembly tested uses a simple hemispherical rotor rolling inside a cylindrical stator, enabling low-cost manufacturing and robust operation unlike the thin, high-stress blades found in classical Kaplan turbines.
Building on previous work at Hochschule Rhine-Waal, this thesis began by analysing an eccentric shaft configuration with a hemispherical rotor.
Key drawbacks such as a lack of self-start, high sensitivity to misalignment and low power output were identified.
Static and dynamic alignment procedures, rotor sizing tests and high-speed video-based RPM measurements were implemented to quantify and improve the mechanical behaviour of the turbine–generator system.
Based on these findings, several design modifications were undertaken to improve reliability, provide greater tolerance to misalignment, and enhance power production.
These included the creation of a precession shaft arrangement, the modification of the transmission mounting system, and the selection of a suitable electric generator.
The experimental results established the power production of the eccentric setup, the power production using a classical Kaplan turbine as a control, and, finally, the power production with the new precession arrangement. A power increase of 150% was noted with the precession configuration over the eccentric. Concrete directives for taking the SETUR project at Hochschule Rhine-Waal further have also been laid out in this thesis.
The persistent challenges of high energy use, soil compaction, and limited automation in agriculture have led to the development of the Cable Farming® system. This system uses overhead cables to move field implements, removing the need for heavy self-propelled machines. This bachelor’s thesis focuses on the design and manufacturing of a working 1:16 scale model of a plough car for the Cable Farming® system, following the Verein Deutscher Ingenieure Guideline 2221 (VDI 2221).
The work began by analysing the functional requirements of the plough car and defining a clear technical specification. Different concepts were developed and compared before selecting the most suitable solution. Detailed two-dimensional drawings were then created for fabrication and assembly. The model was manufactured using polylactic acid (PLA) via Fused Deposition Modelling (FDM) 3D printing, combined with standard servo motors, bearings, and a simple control system for actuation and guidance.
The final result is a built plough car model with a central swivel joint, a guided motion system using a circular C-profile rail, four tail wheels, and a reversible plough mechanism. Bench testing showed smooth rotation and stable motion without mechanical interference. Sand tests produced clear furrow lines and confirmed that the plough can reverse its direction by 180°. The lifting and lowering mechanism was demonstrated, but it did not penetrate the soil effectively during testing.
Overall, the model shows the basic kinematic behaviour of a reversible plough car within the Cable Farming® system and provides a useful physical platform for testing and further development. It helps to evaluate the concept at a smaller scale and highlights areas that can be improved before moving to a full-scale system.
Impact of Digital Transformation on B2B Sales and Customer Relationships in Industrial Markets.
(2026)
This thesis examines the impact of digital transformation on B2B sales and customer relationships in industrial markets. It investigates how digital tools, omnichannel systems, CRM processes, analytics, e-commerce platforms, and hybrid selling models reshape traditional sales practices that have historically relied on long-term, face-to-face relationships. The study is based on a conceptual research design and literature review, integrating research on digital transformation, B2B customer journeys, relationship marketing, CRM, and purchasing centers.
The thesis argues that digital transformation should not be understood only as a technological upgrade, but as an organizational change affecting strategy, processes, data management, sales roles, and customer interactions. The findings show that digitalization can improve B2B relationships by increasing transparency, responsiveness, efficiency, and coordination across touchpoints. However, it can also weaken relationships when digital channels replace important personal interactions, create channel conflict, or lead to inconsistent customer experiences.
A conceptual model of hybrid B2B relationships is developed to explain how companies can combine digital and human touchpoints throughout the customer journey. The model highlights the importance of selecting the right interaction mode at the right stage, ensuring smooth handoffs, maintaining CRM-enabled consistency, and preserving trust-building human contact in complex or high-risk purchasing situations. The thesis concludes that successful digital transformation in industrial B2B markets depends less on the number of digital tools used and more on how effectively companies orchestrate hybrid interactions to strengthen customer experience, trust, commitment, retention, and long-term relationship value.
This thesis aims to build a system that will navigate the sun and move the
photovoltaic toward sun’s direction. The work will be divided into two parts, the first part is to craft the physical structure by comparing with other products in the market and build a unique design for the system. The use of lathe machine, drilling machine and other equipment in the workshop will be supervised. This thesis will also build a light sensor acted as a solar tracker by using light dependent resistors since purchasing a solar tracking will go over budget limit.
The realistic system should include the worm gear, therefore, trying to
implement the worm gear into the prototype if it is possible to do it. The second part is to implement the program to track the sun. By defining the selected electrical and mechanical components to keep the budget in control. The result will be then discussed and commented the solutions in case if there are problem that make the system not working. Ending the project by defining the development log for future work.
In recent years exoskeletons have emerged as promising assistive devices, yet their design still lacks a systematic integration of biomimetic insights with established engineering guidelines.
The thesis presents a structured approach for future physical Human Exoskeleton Interface (pHEI) designs and investigates the development of a pHEI for an exoskeleton operating on the upper-thigh of an able-bodied human. It identifies the principal challenges in pHEI engineering -friction management, coupled with unwanted attachment migration, uneven
pressure distribution, and resulting losses in transmission- and frames them within the context of existing biomimetic and conventional design guidelines. A mixed methodology is employed: a comprehensive literature review establishes current state-oftheart concepts and identifies key design challenges; VDI guidelines provide a structured development process; and two pairs of systematic design tools are applied (i) a conventional and biomimetic morphological matrix that maps partial solutions to functional parameters, and (ii) the classical TRIZ contradiction matrix that generates inventive principles for resolving identified tradeoffs, alongside its biomimetic counterpart. The solution output of each pair is then compared.
The study synthesises several conceptual solutions for an upperthigh pHEI, evaluates them against ergonomic, safety, and bio/mechanical criteria before selecting a preferred design pathway. The results demonstrate that integrating biomimetic insights with systematic TRIZ reasoning yields feasible, innovative interface configurations that more closely emulate the humanrobot coupling than conventional approaches alone. Meanwhile, the bio-morphological matrix approach demonstrates the expedient capability to produce new solution proposals. Limitations stem from time constraints that hinder full prototyping and future work will focus on practical implementation, experimental validation, and refinement of the design tools for broader exoskeleton applications.
This thesis evaluates a pivoting triangular tracked wheel (TTW) as an innovative, compact, and easily manufacturable mobility concept for stair engagement in autonomous mobile robots. Motivated by the need for a simple and low cost mechanism capable of negotiating steps, the work follows the VDI 2221 development process to design and implement a proof of concept robot using off the shelf components and 3D printed parts. The system combines tracked locomotion with a pivoting triangular wheel whose mobility modes are selected through a servo actuated dog clutch. The prototype integrates an ultrasonic sensor, an inertial measurement unit, and a current sensor used to detect clutch engagement. A deterministic state machine–based control strategy coordinates approach detection, pivoting, and climbing attempts. Experimental testing showed that the robot consistently detected the stair, pivoted the TTW into position, and established stable contact with the step edge, confirming the validity of the geometric and kinematic principles behind the pivoting mechanism. However, the prototype was unable to climb: under load, the TTW frame rotated within the track, producing a planetary gear like behavior that prevented torque transfer into upward motion. These findings demonstrate that while the TTW concept is effective for stair engagement, its current mechanical configuration diverts the forces required for climbing into unintended rotational motion. The prototype thus clarifies the practical limits of the present design and provides a structured foundation for future refinement of low cost hybrid wheel mechanisms for stair negotiation.
Heat treatment is a crucial but energy-intensive process in modern manufacturing, significantly contributing to industrial carbon dioxide (CO2) emissions. This bachelor thesis investigates various strategies to enhance energy efficiency and reduce the environmental footprint of industrial furnace operations. The research focuses on technical optimization, innovative materials, and digitalization. Key methods such as waste heat recovery, the implementation of hydrogen-based burner systems, and the use of advanced insulation materials like carbon aerogels are analyzed. Furthermore, the potential of Industry 4.0 solutions, specifically "Self-X" autonomous optimization and digital twins, are explored to minimize process fluctuations and energy waste. A core component of the study is a detailed economic analysis including the Return on Investment (ROI) for various efficiency measures, demonstrating that sustainability and economic profitability can be aligned. The results provide a strategic guideline for industries to deal with sustainability regulations in the EU while maintaining competitive production standards.
This thesis presents a Computational Fluid Dynamics (CFD) study of a rolling fluid bladeless SETUR turbine operating under low-head hydraulic conditions. A transient nu merical framework using dynamic meshing and constrained rigid-body motion is developed to capture the interaction between unsteady flow and rotor dynamics. The simulations reproduced key physical features such as drag inversion, and time-dependent torque gener ation. Parametric studies showed that the rigid-body mass and center-of-gravity definition mainly influence start-up behaviour and numerical stability, while the torque-generation mechanism remains similar. For the hemispherical rotor, a maximum mechanical power of approximately 4.2 W was predicted, which is close to the Bernoulli-based theoretical estimate under ideal conditions. Turbine performance was found to be highly sensitive to mass flow rate, with negligible power at 0.5 kg/s and a higher power output at 0.75 kg/s compared to 0.97 kg/s, indicating possible flow restriction effects in the narrow rotor–stator gap. A geometric comparison showed that the hemispherical rotor produced higher power than the tested frustum configuration within the stable operating range, highlighting the need for further geometric optimisation and experimental validation.