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Age-diverse work teams are being advocated as an important management tool to enhance performance and productively employ older workers. However, this advice is not founded on empirical evidence. There are very few studies that look at the relation between performance and age diversity of work teams. This lack of evidence is mainly due to a lack of available data. Information on performance and worker composition of a productive unit is available almost exclusively on the plant level in matched employer-employee data sets. But on the plant level/age heterogeneity of the workforce does not tell much about age diversity on the level where co-operation/teamwork takes place (work teams, departments, etc.). If all of the older workers work in the administration whereas all the young employees work in the production, the firm's workforce may be highly age-diverse, but work teams and departments are age-homogeneous. This problem notwithstanding, Grund and Westergård-Nielsen (2005) look at the relation between productivity and the standard deviation of workers’ age in a sample of 7,000 Danish firms. They find a hump-shaped relation.
Distinct electron and hole quasi-Fermi potentials, øf,n and øf,p, are included into a one-dimensional SOI MOSFET model that accounts for finite inversion and depletion layer thicknesses. The inclusion of øf,n, øf,p in the nonlinear analytical model is demonstrated to describe phenomena like kink effect and the multistable-charge-controlled-memory effect (MCCM) in SOI MOSFETs. The calculation of øf,p(t) depends on the device history and generation/recombination rates.
A method for solving networks containing generic analog components such as resistors, capacitors and inductors onan event driven time axis using digital VHDL is presented. The components are modeled as complex state machines communicating with their neighbors using INOUT type ports. The method takes advantage of simulation deltas to iterate without simulation-time consumption. A limited range of implicit equations can be solved this way.
A family of CMOS low- to high-voltage output interface circuits based on a standard, unmodified low-voltage CMOS technology is described. Using only thin-oxide high-voltage (HV) devices with reduced V/sub GS/ (gate-to-source voltage) swing, it makes use of level-shift techniques to meet the constraints on the gate control signals. These static circuits permit the full output voltage swing of V/sub DDH/, while keeping the V/sub GS/ swing of the output devices within the safety limits, including during HV supply transients. Using a standard 2- mu m n-well CMOS technology, reliable, reproducible V/sub DS/ breakdown voltages as high as 120 V and 80 V have been obtained for HV-nMOS and HV-pMOS devices, respectively.< >
An analytical model for the spatial distribution of potential, electric field and carrier densities is presented, assuming uniform doping density and constant quasi-Fermi potentials in the direction of modeling. Starting from the current relations a differential equation respecting two-dimensional effects is developed and solved approximately by decomposition in three regions with different preconditions: (a) flatband region, (b) constant spacecharge density and (c) strong inversion or accumulation. Inaccuracies arise mainly from violated preconditions at the interfaces between the different regions. Two-dimensional effects are respected in the analytical model of (b) only but they influence region (c) by means of boundary conditions at the interface of (b) and (c).
The investigations of this paper are focused to region (c). This part of our model is identical to the model of Hauser and Littlejohn[1]. They integrated a simplified form of the semiconductor-Poisson equation twice but were restricted to one-dimensional applications and thermal equilibrium. Our derivation allows for large electric fields and current densities perpendicular to the direction of modeling. From analytical considerations confirmed by numerical experiments we suggest preference to the gradual channel condition, with x and y defined according to Fig. 1. This definition allows the potentials to vary significantly with respect to y. We found that this holds for the quasi-Fermi potentials also. Furthermore an empirical model for the maximum width of strong-inversion layers in uniformly doped silicon films is presented in eqn (46).
Design and Optimization of High-Voltage CMOS Devices Compatible wih a Standard 5V CMOS Technology
(1993)
High-voltage n- and p-MOSFETs fully compatible with a standard 5 V CMOS technology have been designed, optimized, and fabricated. No process changes are required. By modifying the logical equations generating one of the physical masks from the design masks, a p-type buffer region for the high-voltage p-MOS was easily implemented. This modification does not affect the low-voltage part of the circuits. These high-voltage devices have been used successfully as output drivers in semicustom arrays, and as building blocks for custom low- to high-voltage output interfaces. Aspects of reliability, device protection, and circuit design techniques are addressed.
A one-dimensional analytical model for dual-gate-controlled SOI MOSFETs is presented and applied to a stacked p-channel MOSFET fabricated by epitaxial lateral overgrowth (ELO). The authors found and modeled a nonlinear dependence of front-gate threshold voltage on back-gate voltage if threshold is defined by a constant current instead of a constant silicon-surface potential. It is demonstrated by comparison of subthreshold slopes that surface potentials are not pinned to the onset of strong inversion or accumulation. Accurate one-dimensional modeling is a necessity for device characterization and a precondition for general SOI models for circuit simulation.< >
An analytical model for dual-gate-controlled SOI MOSFETs is presented, assuming uniformly doped p-silicon films. It is restricted to electron inversion layers and depletion regions, neglecting hole densities. It allows to account for the spatial description of electronic quantities in the silicon film. Due to the non-linearities of the semiconductor equations the model parameters must be extracted iteratively. Some applications are presented to demonstrate the usefulness of the model.
A digital dual-phase lock-in amplifier that is capable to run on a low-cost, low-power platform comprising a 16-bit fixed-point digital signal processor was developed. This is achieved by a set of optimised digital filters including an exponential averager to adjust the time constant of the overall filter. The reference frequency is generated using a direct digital synthesis source utilising angle decomposition with a resolution of 1 Hz. The digital lock-in algorithm is described and the performance of the algorithm is analysed. The experimental results show that the developed lock-in amplifier achieves similar performance to a commercially available lock-in amplifier.
Purpose:
of this paper is experimental investigation of damping properties of unidirectionally and fabric reinforced plastics by the free decay method.
Design/methodology/approach:
For the evaluation of the presumed effect experimental structural dynamic investigations comparing unidirectionally and fabric reinforced plastics are carried out. In detail the free decay behaviour of flat beamlike specimens under fixed-free boundary conditions and relatively constant and reproducible displacement excitation is investigated. Findings: The vibrating structure has been measured by a laser scanning vibrometer PSV 400 from POLYTEC. In both cases evaluation of the results yields enhanced damping properties of the specimens with fabric reinforcement compared to the unidirectionally reinforced specimens. The results justify the presumed acting of a mesomechanic kinematic.
Research limitations/implications:
The results show that in either case the material damping in terms of the logarithmic decrement of the fabric reinforced material is higher than the material damping in of the unidirectionally reinforced material. Additionally, when the fabric reinforced specimens are addressed, in each case the plain weave reinforced specimens exhibited higher values of the material damping as the twill weave 2/2 reinforced ones.
Originality/value:
Ondulations in fabrics as a textile semi-finished product are caused by the alternating crossing of warp and fill yarns. In the mesoscopic scale the acting of a mesomechanic kinematic is presumed to enhance the damping properties under cyclic elastic deformation. For the evaluation of the presumed effect experimental structural dynamic investigations comparing unidirectionally and fabric reinforced plastics are carried out.
This paper describes the results of tensile tests and finite element (FE) calculations with representative volume elements (RVEs) of basalt fibre reinforced plastic with two different types of fabric reinforcements. As fabric reinforcements show repeating ondulations of warp and fill yarn, simple mixtures laws reach their limits. That is the reason why the mesoscopic dimension, lying between the microscopic and the macroscopic dimension, has to be taken into account when a mechanical characterization of fabric reinforced composites is carried out. The aim of this work is to determine the stiffness of a fabric reinforced composite in warp and fill direction with numerical investigations. The simulations are based on FE-calculation with two different RVEs. The tensile tests and the FE-calculations have been carried out for two different types of basalt fabrics, namely twill 2/2 and twill 1/3. The comparison between the experimental data and the results of the FE-calculations are provided in order to support the validity of the proposed model.
Purpose:
A route to manufacture porous carbon fiber reinforced plastic (CFRP) for study purposes is described.
Design/methodology/approach:
The porous CFRP is characterized using standard techniques such as matrix digestion as well as the more sophisticated method of high resolution Microfocus X-Ray Tomography (μCT). A comparison of the results of those methods is presented. The mass gains of specimens with a wide range of porosity have been measured both in constant humidity and in alternating environments.
Findings:
It could be shown that severe temperature changes can temporarily increase the moisture content of porous CFRP. However, after the return to a constant environment, the moisture content returns back to saturation levels. Furthermore, it could be shown by X-Ray Tomography that even under severe climatic conditions no permanent liquid water condensates inside the pores.
Research limitations/implications:
Using Microfocus Computed Tomography it could be shown that even after nearly a year under hot-wet conditions and more than 150 severe temperature cycles there is no liquid water detectable inside the pores.
Originality/value:
In this paper the effects of severe temperature changes and high humidity on porous CFRP.
Structural mechanic properties of fiber reinforced plastics depend on the single components’ properties, namely matrix and fiber [5]. Simple micromechanic homogenization theories reach a limit when a laminate consists of fabric reinforced layers instead of unidirectional layers. The ondulations of warp and fill yarn caused by the textile semi-finished product are the reason why the mesoscopic scale, which is in between the microscopic and the macroscopic scale, has to be taken into account when mechanically characterizing fabric reinforced composites [3]. In this scale a mesomechanic kinematic can be derived analytically. Especially, when considering free damped vibrations of structures the repeated acting of the kinematic correlation significantly affects the damping behaviour to higher values compared to theoretically predicted damping ratios. The model is investigated using Finite-Element-Analyses and basically validated experimentally.
The safety assessment of flawed pressurized pipes requires the knowledge of toughness properties which are usually provided in terms of impact energy from standard full-sized CVN notch specimens. For pipes with wall thickness less than 10mm different Charpy standards allow for the application of sub-sized specimens. However, it is still not fully clear how the impact energy from sub-sized specimens can be used to evaluate the fracture resistance of the pipes and how this energy correlates to the one from the full-sized specimen. Although different empirical correlations between sub-sized and full-sized specimens exist in the literature their validity is questionable since they are based on the results for older generation of steels. In the recent years the application of damage mechanics models has been promoted to assess the fracture behavior and deformation capacity of pipelines. The main advantage of these models can be found in their capability to link the damage evolution and the underlying stress/strain condition.
In this paper damage mechanics approach is applied to describe fracture behavior of X65 pipeline material. Within the damage mechanics approach, Gurson-Tvergaard-Needleman (GTN) model is considered to be adequate for the simulation of ductile fracture. For brittle fracture, GTN model is extended by a propagation criterion which examines if the cleavage fracture stress is reached by the maximal principal stresses. The model parameters are calibrated and verified by means of load-displacement curves obtained from instrumented impact tests on different sized CVN specimens. This damage model is subsequently employed to simulate ductile-brittle transition behavior.
HE MODERN LONGITUDINALLY WELDED pipes with new generation of steel materials exhibit excellent mechanical properties due to the continuous improvements in thermomechanical controlled processing of plates (TMCP) and pipe (UOE) production processes. While the adjustment of process parameters allows for optimized design of microstructure, safe installation and operation of these pipes for long distance, gas transmission pipelines require a detailed knowledge and characterization of their deformation and fracture performance for specific application. Although the influence of texture on the material properties can be qualitatively estimated, a quantitative link between the microstructural constituents and mechanical behavior is still missing.
This paper aims to present the procedure for the development of microstructure-based model to quantitatively describe the mechanical behavior of bainitic X80 pipeline steel. In the first step, the metallographic analysis is conducted to identify the microstructural characteristics, such as volume fractions of microstructure constituents (granular and lower bainite, M-A phase) and their distributions. The strength properties in terms of flow curves are determined by tensile tests on mini-flat and round bar specimens with different sizes. Subsequently, a 2D three-phase model is developed based on the results from the quantitative analyses of microstructure with each phase modeled using the von-Mises plasticity theory. The flow curves of single phases are estimated by considering experimental findings, the chemical composition and microstructural description of each phase. This 2D FE model is then applied to predict ielding and hardening behavior. In addition to the 2D three-phase model, a 3D two-phase model is developed for the purposes of exploring the viability of using a spectral solver to analyze X80 synthetic microstructures. Here, the FFT-based approach is compared against the crystal-plastic finite-element method.
The results contribute to a better understanding of the mechanical behavior and allow a more precise microstructure design of the bainitic steels.
Purpose: A route to manufacture porous carbon fiber reinforced plastic (CFRP) for study purposes is described. Design/methodology/approach: The porous CFRP is characterized using standard techniques such as matrix digestion as well as the more sophisticated method of high resolution Microfocus X-Ray Tomography (μCT). A comparison of the results of those methods is presented. The mass gains of specimens with a wide range of porosity have been measured both in constant humidity and in alternating environments. Findings: It could be shown that severe temperature changes can temporarily increase the moisture content of porous CFRP. However, after the return to a constant environment, the moisture content returns back to saturation levels. Furthermore, it could be shown by X-Ray Tomography that even under severe climatic conditions no permanent liquid water condensates inside the pores. Research limitations/implications: Using Microfocus Computed Tomography it could be shown that even after nearly a year under hot-wet conditions and more than 150 severe temperature cycles there is no liquid water detectable inside the pores. Originality/value: In this paper the effects of severe temperature changes and high humidity on porous CFRP.
Filament wound composite structures are widely used in the field of pressure vessels, tubes, pipelines or rocket cases. The mechanical behavior of these structures is typically different from those of flat laminated structures due to an alternating lay-up sequence, winding tension and manufacturing induced imperfections. However, design and analysis issues require the same engineering data as used for laminated structures in general. It has therefore become necessary to establish an accompanying quality assurance procedure following the production process to identify the material properties of the manufactured tubes especially for the single layer. Consequently, there are three different approaches of determining the elastic moduli and tensile strengths of a filament wound laminate. Either specimens are resected from a curved tube, from a tube with plane areas or standardized flat specimens are manufactured under deviating production conditions. All approaches entail disadvantages, whether in terms of manufacturing or testing parameters including geometry, lay-up sequence, porosity, fiber tension and load direction. This study presents the discrepancies in the determination of mechanical properties of a filament wound glass-fiber-reinforced polymer tube on curved or cylindrical specimens and flat specimens produced to meet the specifications of international standards. In order to obtain material properties not only in longitudinal but also in transverse direction of the tubes, the so-called split-disk tensile test modeled after ASTM Standard D 2290, is used with tube segments.The procedures of specimen production and preparation are described in detail. Material properties such as the fiber volume and void content of the composite specimens are conducted in order to consider quality and production differences. Finally tensile tests are performed and the results are compared and discussed.
In this paper, the idea of fiber-oriented repair geometries for carbon fiber reinforced plastics (CFRP) is investigated. It considers the differing mechanical properties of unidirectional fiber reinforced material by excluding overlapping regions perpendicular to the fiber direction of the particular layer.
A mechanical and numerical comparison of tensile strength of stepped joints with continuous step lengths per ply and stepped joints with reduced step lengths in plies with fiber orientation differing from load direction is performed.
Finite element simulations show similar shear stresses. Mechanical tests of CFRP laminates with stepped joints show no significant deviation in tensile strength, in spite of a joint length reduction of nearly 40%. This leads to the possibility of a significant reduction of repair area.
Purpose:
The present work deals with the experimental investigation concerning the energy dissipation capacity of different kinds of reinforcement fibres in monolithic and hybrid layups under high velocity impact loads. The investigated kinds of fibres are carbon, glass and basalt. Design/methodology/approach:
The test panels have been impregnated with thermoset resin. Curing was done by autoclave processing. In order to obtain comparable fibre volume contents of approx. 60 % in the different layups (monolithic and hybrid without and with separating layer), curing cycles adapted to the type of layup have been identified. The resulting fibre volume content of the test panels has been determined both by weighing and experimentally by chemical extraction and calcination. The impact load was applied by an instrumented experimental setup. Thereby both commercially available bullets and bearing balls accelerated with weighted propellant in a sabot have been used as impactors. The measured values are the velocities of the bearing balls as the impactor before and after penetration of the test panels.
Findings:
In both cases the results show the energy dissipation capacity of each single kind of fibre in case of the monolithic layups as well as the enhanced properties of the hybrid stacked layups without and with the separating layer as a core material. Typical failure modes on the impact surface and on the outlet areas are identified.
Research limitations/implications:
The influence of the respective kind of impactors, namely bullets and bearing balls, on the evaluated results is identified. Thereby the bearing balls exhibited a higher degree of reproducibility due to several reasons.
Originality/value:
Fibre reinforced plastics with hybrid stacking sequences can be used as load-bearing structures and at the same time as safety structures for passengers in automotive or aerospace applications. Moreover, with the hybrid stacked composites lightweight concepts can efficiently be realized regarding energy saving issues.
Purpose:
A review regarding the acting mechanisms of structural dynamic material damping in fabric reinforced composites is presented. Design/methodology/approach:
Mechanical acting principles identified by different investigations are considered. Aspects of the determination and calculation of structural mechanical material properties of fabric reinforced composites are described. Approaches intending the description and classification of ondulations in fabrics reinforced single layers are demonstrated.
Findings:
The mesomechanic geometry of fabrics is not considered sufficiently by relatively simple homogenization approaches. Yet, it significantly affects its structural dynamic material properties, especially the dynamic ones.
Research limitations/implications:
In each case the different damping mechanisms act coupled and occur at the same time. Therefore a separation procedure is required in any case. Practical implications: Against the background of the comparison and remarks of the presented papers a reasonable further procedure is recommended. Thereby, FE-calculations with a parametrical variation of the mesomechanic geometry in order to identify kinematic correlations due to geometric constraints are suggested.
Originality/value:
The idea of the representation of the geometric conditions in terms of a degree of ondulation is described. Such a non-dimensional specific value representing the intensity of the ondulation would enable the comparability of the results of different kinds of investigations.
Purpose:
A parametric characterization of a mesomechanic kinematic caused by ondulation in fabric reinforced composites is investigated by numerical investigations.
Design/methodology/approach:
Due to the definition of plain representative sequences of balanced plain-weave and twill-weave 2/2 fabric reinforced single layers based on sines the variable geometric parameters are the amplitude and the length of the ondulation.
Findings:
The mesomechanic kinematic can be observed in the FE analyses for both kinds of fabric constructions.
Research limitations/implications:
The FE analyses consider elasticity and contraction due to Poisson effects, respectively, of the model under selected longitudinal strains. Practical implications: The results are evaluated at relevant positions on the centre-line of the ondulated warp-yarn of the plain representative model. A direct and linear coupling in case of the transversal kinematic behaviour, and thereby a corresponding definite reduction of the evaluated longitudinal strains in terms of the difference of the applied and determined longitudinal strains is identified.
Originality/value:
Both characteristic purely kinematic reactions due to geometric constraints directly depend on the introduced degree of ondulation. This non-dimensional parameter relates amplitude and length of one complete ondulation, and thus represents the intensity of the ondulation of the respective fabric construction.
A parametric characterization of a mesomechanic kinematic caused by ondulation in fabric reinforced composites is investigated by analytical and numerical investigations. Due to the definition of plain representative sequences of balanced plain-weave fabric reinforced single layers based on sines the variable geometric parameters are the amplitude and the length of the ondulation. The mesomechanic kinematic can be observed in both the analytic model and the FE-analyses. The analytic model yields hyperbolic correlations due to the strongly simplifying presumptions that neglect elasticity. In contrast the FE-analyses yield linear correlations in much smaller amounts due to the consideration of elastic parts, yet distinctly.
This paper deals with experimental investigations concerning energy dissipation capacity of different kinds of reinforcement fibres in monolithic and hybrid layups under high-velocity impact loads. The investigated kinds of fibres are carbon, glass and basalt fibres. Therefore test panels, using the same thermoset resin, were built up and cured by autoclave processing. The fibre volume content of the test panels has been determined. Furthermore the influence of a separating layer at selected positions in the hybrid stacked panels was investigated. The results show the influence and the energy dissipation capacity of each single kind of fibre
and the enhanced properties for the hybrid layups by hybrid stacking sequences and the use of a separating core material.
The present paper deals with the influence of heat affected zone (henceforth HAZ) on the fracture performance of longitudinal welded linepipes in dependence on constraint level. It has been shown that toughness values of HAZ obtained from standard fracture mechanics tests lead to uneconomic linepipe design for two reasons. The first reason is that laboratory specimens with higher constraint level generally exhibit lower fracture resistance compared to flawed linepipes. The second one has to do with a higher probability of cleavage failure occurrence in the laboratory specimen than in the linepipes due to larger areas of lower toughness (so called local brittle zones (LBZ)) intersected by crack front. In recent years numerous studies have been initiated with the objective to quantify the constraint level and thus to allow for less conservative linepipe safety assessment by applying constraint corrected toughness values. However, the main focus of these studies has hitherto been on the homogeneous materials, failing to account for the possible effects of different microstructures within the heterogeneous HAZ. This paper seeks to close this gap by reporting on results from tests on fracture mechanics specimens of a high strength X80 steel, i.e. SENB and SENT specimens as well as results from ring expansion tests. Both, deep and shallow cracks are inserted in the fracture mechanics specimens and rings targeting the fusion line (FL). By varying the initial crack size and sample type, different constraint levels are achieved and subsequently quantified using numerical methods. Besides constraint observations, post metallographic analyses are performed to identify exact HAZ microstructure involved at the crack tip. Finally, the influence of HAZ properties, flaw size and geometry on the failure behaviour of the linepipes has been demonstrated and assessed. Based on the combination of the results from constraint studies and the post metallographic analyses, the methodology is proposed which enables simple quantitative prediction of toughness values for safe and economic design of linepipes with flaws located in HAZ.
The aim of this study is to compare two different standardized testing procedures, tensile testing and Mode-I double cantilever beam (DCB) testing, to evaluate a possible correlation between the dominant failure in glass fibre-reinforced plastics and their according acoustic emissions (AE). AE is processed by using a burst collection of all recorded transient signals and is further analysed with the k-means clustering algorithm. To generate damage related AE, a series of experiments for tensile testing and Mode-I DCB testing is performed on 16-layer glass fibre/epoxy specimens with a cross-ply lay-up for tensile and an unidirectional lay-up for Mode-I DCB testing. Three sensors at tensile testing and one sensor at Mode-I DCB testing gather AE data. The results of clustered burst signals show a good accordance between both testing procedures, with a similar weighted peak frequency (WPF) range in each classified cluster. In total, three different clusters are determined. An assignment of these three clusters to the three dominant damage mechanisms, visually observed by microscopy, is suggested.
Investigation of Bolted Composite Joints with Different Reinforcement Elements at the Bolt Hole
(2014)
Plastic design allows the exploitation of the full resistance of steel structures by taking advantage of stress–redistributions due to plastic strains exceeding the yield strain. Especially in seismic design the utilization of material reserves and the formation of plastic hinges play an important role. In devastating earthquakes in Northridge (USA) and Kobe (Japan) brittle fracture of welded connections in steel moment frames occurred prior to formation of plastic hinges and utilization of plastic material reserves. The subsequent research works resulted in improved design rules and recommendations for these kinds of failure. But to guarantee sufficient ductile performance of these connections also in the upper shelf region, plastic and earthquake resistant design rules should take into account degradation of strain capacity and toughness properties due to quasi static and especially seismic loading.
In the scope of the current European project “Plastotough”, the main objective is to derive quantified toughness design rules in the upper shelf based on the strain requirements opposed to strain capacities. This paper gives an overview over the research work in performance and shows recent results from experimental and numerical analyses performed within this project for monotonic and cyclic loading.
This paper explores the efficacy of employing local damage models, normally applied to ductile material systems manufactured by subtractive techniques, to additively manufactured laboratory specimens. While these specimens were ductile and metallic, their additive character (i.e. porosity and surface roughness) could have had potential to activate multiple life-limiting failure paths, thus obfuscating failure prediction. Herein, two damage models are considered and compared: the micromechanical Gurson–Tvergaard–Needleman model and a Crack Band model of the strain-based, phenomenological genre. Simulations used to calibrate elastic and plastic material properties and predict damage in a novel, non-standard specimen were quasi-static, explicit. Both damage models proved capable in resolving the experimentally-observed failure path and associated loading conditions. The analyses described herein were made as part of the Third Sandia Fracture Challenge.
This paper investigates the damage behavior of thermoset and thermoplastic fiber-reinforced composites. The specimens were subjected to low-velocity impacts (LVI) to produce barely visible impact damages (BVID). To compare the dependency of the matrix system and the laminate lay-up on the impact damage, four test series were set up. Therefore, laminates with an epoxy (EP) and a polyether ether ketone (PEEK) matrix in a quasi-isotropic (QI) [+45/0/-45/90]2s and an orthotropic (OT) fiber lay-up [0/90]4s were manufactured. To eliminate the influence of variant fiber systems, the thermoplastic tape and the thermoset prepreg contain similar carbon fibers (CF). After impact testing with three different impact energies, inner damages were investigated by using ultrasonic analyses. To get a deeper understanding of the interior damage mechanisms, cross sections of the damaged areas were examined via reflected light microscopy. By using these destructive and non-destructive test methods, significant differences in the damage behavior of composites with thermoplastic and thermoset matrix systems were identified for both laminate lay-ups.
Experimental investigations are conducted to quantify the influence of specimen thickness and orientation on the mechanical properties of selective laser melted stainless steel 316 L. The results indicate that the mechanical strength and ductility increase with increasing specimen thickness until a saturation value is reached from a specimen thickness of about 2 mm. Specimen orientation dependency is pronounced for thin specimens (<1.5 mm), whereas only small deviations in strength are observed for thicker specimens with orientations of 30°, 45° and 90° to build direction. The mechanical properties of the specimen orientation of 0° to build direction shows great deviation to the other orientations and the smallest overall strength. A reliable design of selective laser melted components should account for specimen thickness and orientation, e. g. by a correction factor. Furthermore, it is recommended to avoid loads vertical (90°) and parallel (0°) to build direction to guarantee higher ductility and strength.
New calibration method for high and low triaxiality and validation on SENT specimens of API X70
(2013)
The determination of the exact mechanical properties of material is essential for an optimal and safe design of linepipes. It is especially important for the prevention of over-engineering and the reliable assessment of complex accidental loading, such as extreme bending due to loss of buoyancy of support, or abrupt ground movement. Currently, the focus of research in offshore deepwater installations and linepipes is towards pre-cracked structures with high triaxiality stress states and complex loading histories. At the same time, low triaxiality stress states must be correctly studied in order to represent shear dominated failure in pipes. A comprehensive experimental and numerical program was undertaken to determine the mechanical properties of the traditional API X70 grade of steel. The material was characterized for anisotropic plasticity, fracture initiation and uncracked ductility for various states of stress. The same material was also used for pre-cracked fracture toughness assessment. The experimental program included flat and round specimens. The first type of tests on flat butterfly-shaped, central hole, notched and circular disk specimens; were selected to address the low stress triaxiality range. Tests on round notched bar specimens and SENT fracture mechanics tests extended the characterization and verification process to higher stress triaxiality values. This program covered a wide range of stress conditions and demonstrated their effect on the material resistance to crack extension. Each test conducted was numerically simulated using solid finite element models, matching the exact geometric and loading history features. The numerical simulation provided information on the local stress and strain fields around the location of the potential or existing cracks. Based on the above hybrid experimental/numerical technique tailored for pipe applications, the MMC fracture model was calibrated. The model relates the material ductility not only to stress triaxiality but also to the Lode parameter. The predictive capabilities of the MMC were then evaluated in the case of SENT testing, used extensively in the pipeline industry. It was shown that the present fracture model calibration can describe fracture behavior of SENT experiments.
The Park–Paulino–Roesler (PPR) potential-based model is a cohesive constitutive model formulated to be consistent under a high degree of mode-mixity. Herein, the PPR’s generalization to three-dimensions is detailed, its implementation in a finite element framework is discussed, and its use in single-core and high performance computing (HPC) applications is demonstrated. The PPR model is shown to be an effective constitutive model to account for crack nucleation and propagation in a variety of applications including adhesives, composites, linepipe steel, and microstructures.
An over-the-counter methodology to predict fracture initiation and propagation in the challenge specimen of the Second Sandia Fracture Challenge is detailed herein. This pragmatic approach mimics that of an engineer subjected to real-world time constraints and unquantified uncertainty. First, during the blind prediction phase of the challenge, flow and failure locus curves were calibrated for Ti–6Al–4V with provided tensile and shear test data for slow (0.0254 mm/s) and fast (25.4 mm/s) loading rates. Thereafter, these models were applied to a 3D finite-element mesh of the non-standardized challenge geometry with nominal dimensions to predict, among other items, crack path and specimen response. After the blind predictions were submitted to Sandia National Labs, they were improved upon by addressing anisotropic yielding, damage initiation under shear dominance, and boundary condition selection.
The effect of laser-hybrid welds on deformation and failure behaviour of fracture mechanics specimens is investigated in order to provide quantitative prediction of damage tolerance and residual strength. The simulation of crack initiation and crack extension in hybrid welds is performed by applying GTN damage model. The identification of damage parameters requires combined numerical and experimental analyses. The tendency to crack path deviation during crack growth depends strongly on the constraint development at the interface between base and weld metal. In order to quantify the influence of local stress state on the crack path deviation, the initial crack location is varied. Finally, the results from fracture mechanics tests are compared to real component, beam-column-connection, with respect to fracture resistance.
Simulation of Pyrometer Based Temperature Measurement Systems using Non-Sequential Raytracing
(2018)
Field emission characterization of in situ deposited gold nanocones with variable cone densities
(2018)
For the fabrication of field emitter cathodes with metallic nanocones, an in situ fabrication technique based on electrodeposition in an ion track etched polymer template was used. Three samples with nanocones made of gold and different cone densities were deposited on a circular electrode with a diameter of 2.5 mm, using templates with pore density of 6 × 104, 4 × 105, and 1 × 106 cones/cm2. The cones had a height of 24 μm, a base diameter between 3 and 3.75 μm, and a tip diameter below 500 nm. Integral field emission measurements revealed onset fields of down to 3.1 V/μm and average field enhancement factors of up to 1240. For one sample, the maximum emission current from the cathode reached 142.2 μA at an applied voltage of 338 V between cathode and extraction grid, which had a distance of 50 μm. To investigate the stability of the field emission current, cumulative long-term measurements were performed for over 50 h. A stable emission current of (31.0 ± 1.3) μA at an average applied voltage of 290 V (E = 5.8 V/μm) was observed. For currents above 100 μA, a decrease of the current and therefore a degradation of the emitter structures occurred.
We describe how to build a homogeneous light source for Surface Plasmon Resonance Imaging (SPRi) which mainly finds its applications in pharmaceutical screening and biotechnology so far. SPR spectroscopy is a label-free, non-destructive and highly sensitive measurement principle for detecting changes in the refractive index in close vicinity of a gold surface. A transfer of this technology to a miniaturized sensor will broaden the range of possible applications. Commercial SPR assays are mainly working with a small number of sensing spots. In contrast, the SPR imaging system shown here will allow the use of an array of many sensing spots. In combination with chemical receptors designed as an artificial nose or an electronic tongue, the simultaneous detection of many analytes is envisioned. So far, lasers or other inhomogeneous light sources were used to illuminate the sensing surface, which is decreasing the systems sensitivity. We show a compact ( 300mm2) homogeneous top hat profile. The combination of a high bit-resolution camera with our new light source enables a reflectivity based surface plasmon resonance imaging system with a high refractive index unit (RIU) resolution.
Die additive Fertigung bietet vielfältige Möglichkeiten hinsichtlich der Bauteilgestaltung. Jedoch sind auch bei den generativen Fertigungsverfahren konstruktive Randbedingungen zu beachten, um Bauteile kostengünstig und mit optimalen Eigenschaften herzustellen. Es ist bereits umfangreiche Fachliteratur erhältlich, die entsprechende Konstruktionsempfehlungen gibt. Um Produktentwickler bedarfsgerecht zu unterstützen, ist jedoch ein Nachschlagewerk erforderlich, das mit geeigneter Systematik Konstruktionsvorschläge ausgibt, die zur aktuellen Problemstellung passen. Aufbauend auf dem Stand der Technik, eigenen Analysen und experimentellen Untersuchungen werden erste Ansätze für ein solches Nachschlagewerk vorgestellt.
Durch das Laserkunststoffschweißen können sowohl filigrane Nähte in der Mikrotechnik als auchtragfähige Verbindungen für Strukturbauteile hergestellt werden. In der Automotiv- oder der Medizintechnik-Industrie ist diese Fügetechnologie mittlerweile etabliert, jedoch sind die Anwen-dungsmöglichkeiten bei Weitem noch nicht ausgeschöpft. In kürzlich gestarteten Forschungsprojekten mit regionalen Industrieunternehmen und internationalen Forschungspartnern werden im Labor Lasermaterialbearbeitung weitere Potenziale gehoben.
The Arbitrary-Lagrangian-Eulerian-Method (ALE-Method) offers the possibility to model the quasi-simultaneous laser transmission welding of plastics, in which a squeeze-flow of molten plastic occurs. It is of great interest to get a deeper understanding of the fluid-structure-interactions in the welding zone, since the occurring squeeze-flow transports heated material out of the joining zone, causinga temperature decrease inside.In addition, the numerical modelling offers the possibility to investigate the flow conditions in the joining zone. The aim of this article is to show the potentials of the ALE-Method to simulatethe quasi-simultaneous laser transmission welding with the commercially available software LS-DYNA. The central challenge is to realize a bi-directionalthermo-mechanically coupled simulation,which considers the comparatively high thermal expansion and calculates the interactions of solid and melted plastic correctly. Finally, the potentials of the ALE element formulations for the mathematical description of welding processesare shown, especially for those with a squeeze-flow.
FE-Modellbildung der Strahl-Stoff-Wechselwirkung beim Laser-Durchstrahlschweißen in ANSYS 14.0
(2014)
Detecting Defects Reliably
(2015)
The integration of a broadband pyrometer in a 3-D scanner enables a continuous and local temperature measurement during the quasi-simultaneous laser transmission welding process. Welding tests on polyethylene samples show that defects can be clearly identified based on the temperature signal, despite a high scanning velocity.
A pyrometer, integrated into a 3D‐scanner, offers the possibility to measure the weld seam temperature at quasi‐simultaneous laser transmission welding. Experimental studies have shown that gaps located in the joining zone can be identified by a temperature rise even at a high scanning velocity. This enables the implementation of algorithms for observation and control strategies.
Fehlstellen sicher erkennen
(2015)
Tightness is often the main requirement for quasi-simultaneous laser transmission welds. However, remaining gaps cannot be detected by the used set-path monitoring. By using a pyrometer in combination with a 3D-scanner, weld seam interruptions can be localized precisely while welding, due to temperature deviations along the weld contour. To analyze the temperature signal in correlation to the progress of gap-bridging, T-joint samples with predefined gaps are welded. The set-path is measured synchronously. Additionally, the temperature distribution and the influence of the thermal expansion of the polymers are studied by a thermo-mechanical FEM-process simulation. On top of that, the melt blow-out of the welded samples is analyzed using μCT-measurements. The experiments have shown that closing of a gap can be identified reliably by the temperature signal and that the squeezed melt flow into the gap and the thermal expansion in the gap zone accelerates gap-bridging. Furthermore the inserted heat can be adapted in the fault zone, in order to avoid thermal damage.
Quasi-simultaneous laser transmission welding is preferably used for packaging sensors and electronics. In order to protect the components from moisture, a hermetic encapsulation is needed. However, local weld seam interruptions cannot be identified with the commonly used set-path monitoring. By using a pyrometer, coaxially integrated into a 3D-scanner, gaps between the joining partners can be allocated on basis of the measured temperature. However, the scattering of the heat radiation, especially caused by the fiber reinforcement of the plastics, leads to a reduction of the accessible heat radiation, which makes the identification of gaps considerably more difficult. The herein used experimental setup is characterized by a small detection spot and only by a slight weakening of the heat radiation inside the scanner. Hence, for welding PA6-GF30, the detection of small sized gaps is possible, even if a glass fiber content of 30 percent (wt.) and a weld seam width with approximately 1 mm are given.
Rechenzeitoptimierte Temperaturfeldberechnung beim quasisimultanen Laser-Durchstrahlschweißen
(2015)
Beim quasisimultanen Laser-Durchstrahlschweißen von Kunststoffen wird bisher die FEM-Simulation wegen der Vielzahl von Umläufen des Laserstrahls und der damit verbundenen hohen Rechenzeit kaum eingesetzt. Um die Temperaturfeldberechnung zur Prozessauslegung und -optimierung praktikabel nutzen zu können, ist eine Reduktion der Rechenzeit zwingend erforderlich.
Zur Simulation von Schweißvorgängen in ANSYS-CLASSIC werden die
thermischen Lasten mithilfe von Ersatzwärmequellen auf Basis von APDL-Routinen berechnet. Im Gegensatz dazu wird in dieser Arbeit eine analytische Lastfunktion zur Berechnung der thermischen Last für das quasismultane Laser-Durchstrahlschweißen vorgestellt.
Im Vergleich zur Temperaturfeldberechnung mit Ersatzwärmequelle
kann bei der Berechnung eines dreidimensionalen Modells die
Rechenzeit von mehreren Wochen auf wenige Stunden und für ein zweidimensionales auf nur wenige Minuten reduziert werden.
Joining thermoplastic requisitions is a popular technique to build sophisticated plastic applications. Therefore the laser-transmission welding process is used to join thermoplastic polymers in visible regions. The clamping force in this case plays a decisive role when it comes to the weld quality. Simulating the clamping pressure with finite element techniques is therefore highly attractive to understand the principal of the process. Thermoplastic polymers under tensile load often show a brittle behavior coupled with softening. Simulating such materials is quite difficult for FEM programs. In this case a finite element study of the tensile test in LS-DYNA and ANSYS Wb 14 with respect to the material models was analysed. The experimental data get validated in comparison with the FEM solution for a tensile test. The material models and the problems in simulating softening behavior for thermoplastic polymers were discussed
Quasi-simultaneous laser transmission welding is a well-known joining technique for thermoplastics and mainly used in the automotive as well as in the medical industry. For process control usually the so called set-path monitoring is used, where the weld is specified as "good" if the irradiation time is inside a defined confidence interval. However, the detection of small-sized gaps or thermal damaged zones is not possible with this technique. The analyzation of the weld seam temperature during welding offers the possibility to overcome this problem. In this approach a 3D-scanner is used instead of a scanner with flat-field optic. By using a pyrometer in combination with a 3D-scanner no color-corrected optic is needed in order to provide that laser- and detection-spot are concentric. Experimental studies on polyethylene T-joints have shown that the quality of the signal is adequate, despite the use of an optical setup with a long working distance and a small optical aperture. The effects on temperature are studied for defects like a gap in the joining zone. Therefore a notch was milled into the absorbent polymer. In case of producing housings for electronic parts the effect of an electrical wire between the joining partners is also investigated. Both defects can be identified by a local temperature deviation even at a feed rate of four meters per second. Furthermore a strategy for signal-processing is demonstrated. By this, remaining defects can be identified. Consequently an online detection of local defects is possible, which makes a dynamic process control feasible.