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The concept of Industrial Revolution 4.0 (IR4.0) has sparked the urgency of many manufacturers to revisit their manufacturing processes and search for opportunities to further improved their production output. Unfortunately, it is difficult to improve a process with inadequate data. Many of the SMEs in developing countries are still using manufacturing machines from the yesteryears which do not have computational and connectivity capabilities. Therefore, we developed an end-to-end Internet-of-Things (IoT) solution, which reliably tracks the production performance of manufacturing machines. This paper elaborates on the designs and the rationale behind it. As of the writing of this paper, our IoT system has been deployed in real manufacturing environment and has been running for approximately 90 days on a 24/7 basis without data lost.
A surface relief grating with a period of 30 mu m is embossed onto the surface of magnetoactive elastomer (MAE) samples in the presence of a moderate magnetic field of about 180 mT. The grating, which is represented as a set of parallel stripes with two different amplitude reflectivity coefficients, is detected via diffraction of a laser beam in the reflection configuration. Due to the magnetic-field-induced plasticity effect, the grating persists on the MAE surface for at least 90 h if the magnetic field remains present. When the magnetic field is removed, the diffraction efficiency vanishes in a few minutes. The described effect is much more pronounced in MAE samples with larger content of iron filler (80 wt%) than in the samples with lower content of iron filler (70 wt%). A simple theoretical model is proposed to describe the observed dependence of the diffraction efficiency on the applied magnetic field. Possible applications of MAEs as magnetically reconfigurable diffractive optical elements are discussed. It is proposed that the described experimental method can be used as a convenient tool for investigations of the dynamics of magnetically induced plasticity of MAEs on the micrometer scale.
Conventional calculations of the inertia tensor in undergraduate physics course are usually done for highly symmetrical bodies. Students might therefore get the impression that the moment of inertia about any axis through the center of mass is the same only for bodies with the highest degree of symmetry relative to this point, e.g., for spheres. A simple, seemingly counterintuitive example is presented, showing that the moment of inertia of a non-regular body, here an assembly of material points, can be the same about any axis passing through its center of mass.
A simple method for structuring of the surface of a magnetoactive elastomer (MAE) on the tens of micrometers scale, which capabilities extend beyond conventional mold-based polymer casting, is reported. The method relies on the ablation of the material by absorption of nanosecond infrared pulses from a commercial laser. It is shown that it is possible to fabricate parallel lamellar structures with a high aspect ratio (up to 6:1) as well as structures with complex scanning trajectories. The method is fast (fabrication time for the 7 × 7 mm2 is about 60 s), and the results are highly reproducible. To illustrate the capabilities of the fabrication method, both orthogonal to the MAE surface and tilted lamellar structures are fabricated. These magnetosensitive lamellae can be easily bent by ±45° using an external magnetic field of about 230 mT. It is demonstrated that this bending allows one to control the sliding angle of water droplets in a great range between a sticky (>90°) and a sliding state (<20°). Perspectives on employing this fabrication technology for magnetosensitive smart surfaces in microfluidic devices and soft robotics are discussed.
The significant effect of an external dc magnetic field on the splashing behavior of ethanol drops impacting on the unstructured (flat) surface of soft magnetoactive elastomers (MAEs) is reported. The Weber number corresponding to the transition between the deposition and the splashing regime is reduced by ≈20% in a moderate magnetic field of ≈300 mT. Alongside this effect, a two-fold increase of the initial deceleration of the ejection sheet is observed for the softest sample. The main underlying mechanism for the observed phenomena is believed to be the magnetic-field-induced stiffening of the MAEs. Further possible mechanisms are magnetically induced changes in the surface roughness and magnetic-field-induced plasticity (magnetic shape memory effect). The potential application areas are magnetically regulable wetting and magneto-responsive surfaces for controlling the drop splashing.
Effect of magnetic-field-induced restructuring on the elastic properties of magnetoactive elastomers
(2021)
Composite materials where magnetic micrometer-sized particles are embedded into a compliant polymer matrix are known as magnetorheological (or magnetoactive) elastomers (MAEs). They are distinguished by huge variations in their physical properties, when in a magnetic field, which is commonly attributed to the restructuring of the filler. The process of the magnetic-field-induced restructuring in a magnetorheological elastomer is interpreted as progression towards percolation. Such a physical model was previously used to explain the dependence of the magnetic permeability and dielectric permittivity of MAEs on the magnetic field strength. Based on this hypothesis, the magnetorheological effect in MAEs is considered theoretically. The theoretical approach is built upon a self-consistent effective-medium theory for the elastic properties, extended to the variable (field dependent) percolation threshold. The proposed model allows one to describe the large variations (over several orders of magnitude) of the effective elastic moduli of these composite materials, known as the giant magnetorheological (MR) and field-stiffening effects. The existence of a giant magnetic Poisson effect is predicted. The relation of the proposed model to the existing theories of the MR effect in MAEs is discussed. The results can be useful for applications of MAEs in magnetic-field-controlled vibration dampers and isolators.