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Solar energy represents a clean, natural and sustainable source of energy. Solar photovoltaic panels can be installed on roofs of structures or in the ground. This contribution focusses on ground-mounted systems, which are presently widely implemented. At present limited guidelines on the design of solar ground-mounted structures are available. Usually standards for the design of normal buildings are applied. However, the design of ground-mounted structures significantly differs from common structural design by: (1) a lower design lifetime (20-25 years) is accepted; (2) failure is not associated with the loss of human life; (3) resistance uncertainties need due attention; (4) uplift wind forces dominating structural reliability are associated with a large scatter. That is why the reliability analysis and optimal design of ground-mounted solar systems is investigated herein. The failure costs and especially their ratio to the initial costs are analyzed considering the data provided from the industry. Probabilistic reliability analyses are carried out and optimum design levels are computed for representative cost ratios. The optimal target reliability depends on the ratio between failure and initial costs; reliability index of 3.5 corresponds to a reasonable cost ratio of 10.
Beitrag und Praesentationsmaterial eines Vortrags ueber differenzierende Kohlenwasserstoffanalytik im Dieselabgas bei verschiedenen Motorbetriebszustaenden. Mit einem neu entwickelten, hochgenauen HC-Sensor werden unverbrannte HC im Abgas untersucht. Die differenzierende Untersuchung erfolgt an einem Massenspektrometer, das mit chemischer Ionisation arbeitet. Die Molekuele Ethin, Ethen und Propen wurden gezielt betrachtet. Es zeigt sich, dass bei kalten Betriebsbedingungen diese drei Komponenten etwa die Haelfte der gesamten HC Konzentration ergeben. Ein weiterer Punkt ist die Regeneration des Dieselpartikelfilters.
Bei Ottomotoren mit Direkteinspritzung besteht beim Kaltstart, den Warmlaufphasen und auch durch den Einfluss anderer Parameter wie z. B. des Einspritzzeitpunkts oder des Einspritzdrucks die Problematik, dass Kraftstoff an die Zylinderlaufbahn aufgetragen wird und sich mit dem Motoröl vermischen kann. Eine Verstärkung dieses Kraftstoffauftrags ist unter anderem der Verschiebung der Motorbetriebspunkte zu höheren Mitteldrücken und damit einem Wirkungsgrad optimaleren Betrieb geschuldet. Eine Veränderung der physikalischen und chemischen Eigenschaften des Motoröls durch die Verdünnung mit Kraftstoff ist die Folge. Durch die Verringerung der Viskosität des Motoröls kann es zu einer verminderten Schmierwirkung des Öls kommen, die im schlimmsten Fall zur Schädigung des Motors führt. Existierende Offline-Analysemethoden die zeitintensive Laboranalysen nach sich ziehen, als auch Online-Messverfahren die nicht den technischen Anforderungen hinsichtlich Genauigkeit und einer kurzen Messdauer entsprechen, stellen aktuell die einzigen Messmethoden zur Bestimmung der Schmierölverdünnung dar. Durch neue Entwicklungstrends bei Ottomotoren ist es jedoch unbedingt notwendig, die Mechanismen des Kraftstoffein- und -austrags in das und aus dem Motoröl genauer zu untersuchen. Mit der an der OTH Regensburg neu entwickelten Messtechnik wurde eine Vorgehensweise erarbeitet, mit der die zeitlichen Verläufe des Kraftstoffein- und -austragsverhaltens bei Ottomotoren quantitativ in kurzer Zeit bestimmt und optimiert werden können.
Especially at cold start and the warm-up operation GDI engines have an issue with oil dilution. Parameters such as injection timing and injection pressure impact the entry of fuel in the engine oil as well. With the adjustment of engine operating points to higher mean effective pressures resulting in downsizing concepts also an additional increase of fuel entry occurs. Fuel gets into the oil pan and is mixed with the engine oil so that the physical and chemical properties of the engine oil are changed. With the reduction of engine oil viscosity due to fuel entry a reduced lubricating effect can be caused. In the worst case damage to the engine occurs, To determine oil dilution online and offline measurement methods exist. A rather long analysis time in the laboratory is a disadvantage of the offline methods. Online methods are not correlating with technical requirements in terms of accuracy and a short measurement time. New trends in the development of gasoline engines require investigations of fuel in oil sorption and desorption processes. A new measurement technique which is developed at the OTH Regensburg enables to determine quantitative fuel in oil sorption and desorption processes. With this technique a procedure was generated to measure the oil dilution at gasoline engines and optimize them in a short time.
Entwicklung eines Experimentalsystems zur Validierung adaptiver Regelungen mit einem OEM-Steuergerät
(2014)
Im Rahmen des Kooperationsprojektes "ACES" (Integrated Adaption of Linear Controllers for Embedded Systems) ist ein Prüfstand zur Validierung adaptiver Regelungen entwickelt und aufgebaut worden, der das dynamische Verhalten eines Kfz-Antriebstrangs aufweist. Ziel ist es, verschiedene Adaptionsverfahren auf ihre Einsetzbarkeit in OEM-Steuergeräten, die im Automotive-Bereich auf breiter Basis verwendet werden, kostengünstig testen zu können. Das Problem der aktiven Schwingungsdämpfung in Kfz-Antriebssträngen mit unbekannten und veränderlichen mechanischen Parametern stellt eine Pilotanwendung dar. Ein leicht anpassbarer mechanischer Prüfstand dient hierbei als vereinfachtes Modell eines Antriebstrangs. Dieser ist Bestandteil eitles Experimentalsystems mit einer informationstechnischen Architektur, die einen Betrieb engebetteter Regelungssysteme auf verschiedenen Plattformen gestattet. Das flexible mechanische und informationstechnische Design des Experimentalsystems gestattet die Variation von Parametern der zu regelnden Applikation durch leicht austauschbare mechanische Komponenten und gezielte Einbringung von Störgrößen. Zudem kann die Berechnung der Regelungsarchitektur auf einem Industrie-PC oder einem Steuergerät erfolgen. Weitere Vorteile des entwickelten Experimentalsystems sind die Berücksichtigung von Effekten, die aus dem Verhalten realer Sensoren und der CAN-basierten Signalübertragung entstehen. Insbesondere der Einfluss von Wortbreite und Latenz übertragener Signale auf die Adaption von Regelungen kann mit Hilfe des vorgestellten Experimentalsystems eingehend untersucht werden.
A Practical Thermal Model for the Estimation of Permanent Magnet and Stator Winding Temperatures
(2014)
A thermal model for the determination of the temperatures of interior permanent magnets and stator windings is presented in this paper. The innovation of the model relies on one temperature sensor being located in the stator core of the machine. Such sensor is simple to implement in many applications such as traction or EV, where reliability is critical. The estimated stator winding and permanent magnet temperatures are determined by a simplified thermal lumped element network model with only two time constants. It is shown that the proposed thermal model is very robust due to the structure of the model and the measured stator core temperature. The distortion of the temperature estimates caused by the cooling circuit is inherently accounted for such that the model can be used for robust online prediction of temperatures. Experimental results based on a forced water-cooled interior permanent magnet synchronous machine setup are presented to validate the effectiveness of the presented model.
Abstract Electric machine theory and electric machine simulations models are often limited to three phases. Up to the Modelica Standard Libray (MSL) version 3.2 the provided machine models were limited to three phases. Particularly for large industrial drives and for redundancy reasons in electric vehicles and aircrafts multi phase electric machines are demanded. In the MSL 3.2.1 an extension of the existing FundamentalWave library has been performed to cope with phase numbers greater than or equal to three. The developed machine models are fully incorporating the multi phase electric; magnetic; rotational and thermal domain. In this publication the theoretical background of the machines models; Modelica implementation details; the parametrization of the models and simulation examples are presented.
Wie groß ist der Speicherbedarf in Deutschland in der weiteren Umsetzung der Energiewende? Welche Rolle spielen Batteriespeicher, Pumpspeicher, Power-to-Gas etc. im Kontext anderer Flexibilitätsoptionen auf den verschiedenen Netzebenen? Wie entwickelt sich der Markt für Batterien und Wasserstoff? In unserer Agora-Speicherstudie haben wir auch erstmalig den Begriff Power-to-X definiert und damit die bis dato entstandenen Begriffe Power-to-Gas, Power-to-Liquids, Power-to-Products, Power-to-Chemicals etc. zusammengefasst.
Investigation of running ductile fracture in gas transmission pipelines and the derivation of reliable crack arrest prediction methods belong to major topics in pipeline research. The yet available crack arrest criterion, known as the Battelle Two-Curve Method (BTCM), leads to reliable predictions up to grade X70 line pipe steels for which it has been validated. This includes specific limits in terms of mechanical properties, pressure and geometry. The application of this criterion to modern pipeline steels, i.e. especially grades X80 and beyond in combination with larger diameters and high pressure, has led to mispredictions of the BTCM. Hence, in order to ensure safe design of pipelines, new methods are required based on in depth knowledge and appropriate characterization of material resistance. This paper presents a procedure for the assessment of dynamic ductile fracture resistance based on combined experimental and numerical investigations. The procedure involves quasi-static and dynamic drop- weight tear testing (DWTT) on modified specimens with pre-fatigued crack for grades X65, X80 and X100 materials, and the application of cohesive zone (CZ) and Gurson-Tveergard-Needleman (GTN) models to describe ductile material damage. The damage model parameters are calibrated on basis of DWTT results and subsequently used to simulate dynamic crack propagation in a pipeline. The influence of material properties (strain hardening, toughness), pipe geometry, usage factor and decompression behaviour on ductile fracture propagation behaviour is studied and evaluated. The results will contribute to an enhanced understanding of major parameters controlling ductile fracture propagation and will help to establish a reliable procedure for safe design of new high-capacity pipelines with regard to crack arrest.
Im Kontext der Energiewende sind Energiespeicher ein zentrales technisches, wirtschaftliches und energiepolitisches Thema.Die Autoren dieses kompakten Werkes geben einen umfassenden Uberblick Uber die verschiedenen Aspekte der Energiespeicherung. Sie beschreiben zunachst die Bedeutung von Energiespeichern in der Energieversorgung und definieren ihre Rolle darin. Dann gehen sie auf den Speicherbedarf in der Strom-, Warme- und Kraftstoffversorgung im Kontext der Energiewende ein. Im Hauptteil werden die verschiedenen Speichertechnologien ausfUhrlich vorgestellt sowie ihre Vor- und Nachteile diskutiert. Praktische Anwendungsbeispiele und die Integration von Speichern Uber alle Energiesektoren hinweg runden das Buch ab. Zahlreiche Grafiken und Beispiele veranschaulichen das gesamte Feld der Energiespeicher und sind als Erganzung samt Animationen online in Farbe verfUgbar.Die ZielgruppenDas Lehr- und Fachbuch wendet sich an Ingenieure, Wissenschaftler, Energieplaner und Energiewirtschaftler in Forschung und Industrie sowie an Studierende an Hochschulen und Universitaten in den Bereichen Maschinenbau, Verfahrenstechnik, Elektrotechnik und Energietechnik.
In future energy systems with high shares of fluctuating renewable energy generation, electricity storage will become increasingly important for the utilization of surplus energy. The Power-to-Gas (PtG) technology is one promising option for solving the challenge of long-term electricity storage and is theoretically able to ease situations of grid congestion at the same time. This article presents the perspectives of PtG in an 85% renewable energy scenario for Germany, quantifying an economic optimum for the PtG capacity as well as an optimized spatial PtG deployment.
Kostenminimaler Netzanschluss einer 8-MW-PV-Anlage mithilfe regelbarer Ortsnetztransformatoren
(2014)
Die steigende Anzahl der Erzeugungsanlagen (EZA) in den Verteilnetzen zwingt viele Verteilnetzbetreiber zum kostenintensiven Netzausbau. Dabei sind die EZA gemäß EEG am technisch und wirtschaftlich günstigsten Verknüpfungspunkt anzuschließen. Zur Bestimmung dieses Punktes ist ein Vergleich sinnvoller Netzanschlussvarianten durchzuführen. Regelbare Ortsnetztransformatoren (RONT) erweitern seit Kurzem die Netzanschlussmöglichkeiten, auch auf Mittelspannungsebene. Das Beispiel eines Anschlusses für eine 8-MW-PV-Anlage zeigt, dass der optimale Netzanschluss eine Kombination zwischen RONT, Spannungsblindleistungsregelung, Trennstellenverlagerung und Leitungsverstärkung sein kann. In diesem Fall bemerkenswert ist, dass der RONT-Einsatz die Netzanschlusskosten um rd. 60 % gegenüber einer separaten Anbindung am Umspannwerk reduziert. Die Autoren beschreiben eingangs die Problematik hoher Netzausbaukosten beim Anschluss von Photovoltaik-Flächenanlagen. Das Vorgehen der durchgeführten Netzanalyse im konkreten Fall (Abb.: Grafische Darstellung des südlichen MS-Netzes der Stadtwerke Kehlheim mit angedeuteter Einspeiseleistung) und die 6 analysierten Netzanschlussvarianten werden beschrieben und diskutiert (Abb.: Gegenüberstellung der Investitionen der verschiedenen Netzausbauszenarien). Die oben genannte günstigste Anschlussvariante besteht aus folgender Kombination: Verlegung der vorhandenen Netztrennstelle zwischen zwei 20-kV-Stränge; Verstärkung einer bestehenden Freileitungsstrecke über 1 km; Einsatz von maximal 15RONT sowie Spannungsblindleistungsregelung durch die PV-Flächenanlage.
Die Liberalisierung der Blindleistung und Schaffung von regionalen nicht ausschreibungspflichtigen Q-Beschaffungsprozessen ermöglicht vor allem künftig erhebliche Kostenreduktionspotenziale. Allerdings ist die Etablierung mit umfangreichen Eingriffen in den heutigen Normen- und Gesetzesrahmen verbunden. Damit diese Potenziale gehoben werden können, bedarf es einerseits der Möglichkeit der Kostenanrechnung im Rahmen der Netznutzungsentgelte, andererseits eines Anreizsystems, sinnvoll und sorgsam mit Q umzugehen. Grundsätzlich ist vorher gründlich zu untersuchen, ob und ab welchem Zeitpunkt die Liberalisierung der Blindleistung zielführend ist und wie im Detail die Liberalisierung der Blindleistung auszugestalten wäre.
Verteilungsnetzbetreibern stehen mittlerweile viele Maßnahmen zur Behebung des Spannungsbandproblems zur Verfügung. Innovative Konzepte wie der regelbare Ortsnetztransformator werden in vielen Pilotprojekten erprobt. Unklar ist jedoch noch, welche Maßnahmen beziehungsweise Kombinationen langfristig wirtschaftlich am günstigsten sind. Die Ostbayerische Technische Hochschule Regensburg untersucht daher in einem Forschungsprojekt verschiedene Maßnahmen, um sie unter wirtschaftlichen, technischen und energetischen Gesichtspunkten bewerten zu können. Der Beitrag untersucht am Beispiel des Netzmodells eines Dorfnetzes mit zahlreichen Photovoltaikanlagen unterschiedliche Szenarien für die Spannungshaltung, wobei u. a. Maßnahmen wie die Parallelverkabelung, das Einspeisemanagement durch Spitzenlastkappung, die Spannungs-Blindleistungsregelung durch die Erzeugungsanlagen sowie ein RONT (regelbarer Ortsnetztransformator) betrachtet werden. Dabei zeigt sich, dass es keine Maßnahme gibt, die in allen Belangen die günstigste Lösung ist. Es zeichnet sich jedoch ab, dass der RONT in vielen Fällen (abhängig vom Durchdringungsgrad) die günstigste oder zumeist eine günstige Lösung zur Erhöhung der Netzanschlusskapazität darstellt.
The worldwide growing energy demand with the exploration of new gas fields has promoted the development of high toughness seamless pipeline steels which should sustain the increasing demands resulting from the complex loading situations. One of the most important prerequisites for safe installation and operation of long distance gas transmission pipelines is the detailed knowledge and characterization of their fracture performance for specific applications. However, recent industry experience has revealed concerns related to the limitations and reliability of current test methods for brittle-to-ductile transition evaluation. Regarding the transition temperature evaluation, the critical issues involve Drop-Weight Tear Testing (DWTT) and full-scale West-Jefferson (WJ) test applied to the smaller pipes with diameter less than 500mm. The DWTT leads frequently to invalid results in terms of abnormal fracture appearance and inverse fracture occurrence. It is still not clear if this behavior is only owed to a testing effect, which material characteristics cause it and how far it reflects the full-scale behavior. Similar observations were made for the West-Jefferson tests, which could not be assessed in the standard manner either. Again, the question was towards testing effects and the behavior of the pipeline transporting gaseous media remains unanswered. Therefore, this paper aims at identifying open questions on basis of a literature study and own experimental results and showing possible ways forward in demonstrating safety in design against propagating fracture.
Assessment of collapse resistance of UOE pipes – comparison of full-scale and ring collapse tests
(2014)
Fracture propagation control in gas transmission gas pipelines belongs to the major design requirements for safe operation at high internal pressures. However, the current tests such as Drop-Weight-Tear Test (DWTT) and full-scale West-Jefferson (WJ) test reach the limits of their applicability with respect to transition temperature evaluation for seamless quenched and tempered small diameter pipes reflecting nowadays alloying concepts related to mechanical properties. Hereby, different geometry and material effects are evident which might lead to misinterpretation and unreliability of testing results. This paper aims to discuss open issues addressed in the literature and in own experimental findings with respect to reliability and transferability of testing methods, fracture parameters and their representativeness of seamless quenched and tempered pipeline behavior. By applying damage mechanics approach, it is possible to quantify the prevailing stress state and thus to understand the mechanisms controlling specific fracture appearance (ductile or brittle). Furthermore, studies were performed with objective to quantify the effect of different parameters (geometry, material and loading) on the fracture performance of the pipeline. The results from these investigations will serve as a basis for a safe pipeline design against propagating fracture.
Simulation is an indispensable tool for the engineering of systems containing electric drives. Depending on the design phase and the engineering task different levels of modeling details are required: proof of concept; investigation of energy and power consumption; design of control; etc. The new EDrives library provides three levels of abstraction for inverters: quasi static (neglecting electrical transients); averaging (neglecting switching effects) and switching – for serving different demands. The inverters can feed the machine models of the Modelica Standard Library: Modelica.Magnetic.FundamentalWave and the new Modelica.Magnetic.QuasiStatic.FundamentalWave. The EDrives library copes with arbitrary phase numbers and can be easily extended to develop new control algorithms. In this publication the structure of the library and the implemented control principles are presented. Furthermore; examples comparing the three different levels of abstraction are included.
Dieses Lehrbuch vermittelt nicht nur Grundlagen, sondern stellt auch die Methoden der Mehrkörpersimulation anschaulich dar und erläutert an einfachen Beispielen die Vor- und Nachteile bei der praktischen Anwendung. In den Text integrierte Matlab-Skripte und -Funktionen verdeutlichen die einzelnen Methoden und ermöglichen es, Aufwand und Problematik bei der Umsetzung der Theorie innerhalb von Simulationsprogrammen einzuschätzen. Die Modellbildung, die mathematische Beschreibung und die numerische Simulation von Systemen starrer Körper bilden dabei die Schwerpunkte. Konkret behandelte Beispiele sind die Eigendynamik eines Traktors mit gefederter Vorderachse, das Rotorblatt eines Hubschraubers sowie die Vorderachse eines Pkws. Die entsprechenden Matlab-Skripte und Lösungen zu den Übungsaufgaben können auf der Springer-Homepage beim Buch heruntergeladen werden. Der Inhalt Dynamik des starren Körpers - Bewegungsgleichungen - Starre Körper mit elastischen und kinematischen Verbindungselementen - Integrationsverfahren - Rekursiver Algorithmus - Differential-Algebraische Gleichungen - Analyse von Mehrkörpersystemen - Anwendungs- und Übungsbeispiele aus der Technik Die Zielgruppen Studenten des Maschinenbaus, der Elektrotechnik und Mechatronik sowie der Biomechanik an Hochschulen und Universitäten Ingenieure in der Praxis, die sich mit Fragestellungen der Mehrkörpersimulation (MKS) befassen Entwickler aus der Kfz-Technik sowie Fachleute aus F+E Die Autoren Dr.-Ing. Georg Rill ist Professor mit den Lehrgebieten Technische Mechanik, Ingenieurinformatik, Fahrdynamik, Mehrkörperdynamik sowie Laborleiter Fahrdynamik. Dr.-Ing. Thomas Schaeffer ist Professor mit den Lehrgebieten Konstruktion, CAD, Maschinenelemente und Getriebetechnik, Mehrkörpersysteme und Bewegungstechnik sowie Laborleiter Mehrkörpersimulation, beide an der Ostbayerischen Technischen Hochschule (OTH) Regensburg.
Analysis of dynamic ductile fracture propagation in pipeline steels: a damage-T IS A WELL-ESTABLISHED fact that the successful application of new generation of high-strength steel grades for long-distance gas transmission depends strongly on full understanding and appropriate characterization of fracture resistance. A damage mechanics approach has found to be a very promising tool in supporting the experimental characterization of ductile fracture propagation. The major advantage of this approach lies in the consideration of the influence of local stress and strain variables on the damage evolution and thus its capability to describe the fracture resistance of the pipelines with different stress triaxiality level by using the same set of parameters. However, the wider application of this approach has been limited due to the issues such as reliable determination of input parameters and required material properties, mesh size dependence, etc..
The objective of this paper is to characterize dynamic ductile fracture resistance of X65 and X80 pipeline materials and to demonstrate the potential of damage mechanics approach for the simulation of dynamic fracture propagation by using two damage models: (1) Cohesive Zone (CZ) model and (2) Gurson-Tvergaard-Needleman (GTN) model. In the first step, results from quasi-static and dynamic tensile tests are used to describe plasticity in terms of flow curves. The calibration of input parameters for both models is performed by using the load-deformation curves from quasi-static tests on non-standard drop-weight tear (DWT) specimens with pre-fatigued crack. b. In the next step, estimated damage model parameters are verified by means of the dynamic tests on the pressed and Chevron notch DWT specimens. Different amounts of crack growth are established by varying the drop height. The experimental fracture resistance is quantified in terms of J-integral at specific crack length. The numerical results are evaluated with respect to global load-deformation and fracture resistance behavior. Furthermore, damage simulations are applied for quantification of local stress conditions in order to identify the major factors controlling the crack propagation. The results reported here serve as a basis for better understanding of fracture performance in dependences of geometry and material properties.
Fracture behavior of seamless pipeline material X65Q acc. to API 5L has been studied both experimentally and numerically at different loading conditions (quasi-static vs. dynamic) and temperatures. The recent findings have shown difficulties in applying well established methods for determination of transition behavior or prediction of ductile crack arrest for the new generation of high-toughness steels. The irregular fracture performance (e.g. so-called "abnormal inverse fracture" appearance, significant scattering in ductile-to-brittle-transition-temperature region, etc.) suggests that the influence of pipe dimensions, loading parameters, crack initiation resistance as well as testing procedure on the fracture behavior has been neither understood nor properly described. This work aims to shed light on these questions regarding the applicability of conventional methods and to better illuminate most relevant parameters affecting fracture behavior of high toughness steels. To achieve this goal, experimental data basis for analysis of fracture behavior in transition and upper shelf regime has been established by conducting quasi-static fracture mechanics tests and dynamic tests on Battelle Drop Weight Tear (BDWT or DWT) specimens at different temperatures. The evaluation of obtained test results in upper shelf has been additionally complemented by numerical simulation of damage behavior. The results highlight the influence of stress conditions on fracture behavior with reference to pipe dimensions and loading conditions and, subsequently, may be used as a basis for revision of existing design methods.
Die Arbeit befasst sich mit der Ladung von Elektrofahrzeugen durch Solarenergie in einem Inselsystem. Diese Art der Ladung entlastet die Netze und hat einen sehr hohen Leistungswirkungsgrad. Es wurde ein Prototyp einer Direkt-ladestation gebaut, welche verschiedene Elektrofahrzeuge mit einem neuartigen Verfahren aufladen kann. Sie enthält einen optionalen Pufferakkumulator und einen Vollbrücken-Gegentaktwandler für die Ladung bei schlechter Solarleistung. Ein Teil der Arbeit behandelt ausführlich die Auslegung, die Komponenten und bisher undokumentiertes Verhalten von Gegentaktwandlern. Des Weiteren wird das Prinzip der Solardirekt-ladung und deren Umsetzung sowie die Umsetzung des Gesamtsystems beschrieben. Es folgt ein Kapitel zur Wirtschaftlichkeit der Solardirektladung mit Handlungsempfehlungen. Insgesamt lässt sich schließen, dass Solardirektladung bei nutzungsorientierter Auslegung der Anlage und langer Laufzeit wirtschaftlich ist.
This work addresses the charging of electric vehicles with solar power in an off-grid system. Charging this way reduces the stress on the grid and has a very high power efficiency. A prototype of a direct charging station was built which is able to charge several different electric vehicles in a novel way. It includes an optional buffer battery and a full bridge converter for being able to charge electric vehicles at times o flow solar power. One chapter explains in detail the design, the components and so far undocumented properties of full and half bridge converters. The principle and the implementation of direct solar charging and the implementation of the whole system is described. The last chapter covers the cost effectiveness of solar chargin gas well as recommendations. All in all it can be stated that solar direct charging is ecomomically advantageous if it is projected according to the user’s demand.
This paper presents novel experimental methods for verification of both hydrothermal and mechanical stabilities of adsorbent coatings. Experiments have been carried out on zeolite-based coatings over aluminum substrates, prepared by a dip-coating technique developed at CNR-ITAE. Hydrothermal aging of several adsorbent coatings is ongoing. Adsorption and structural stability of some samples under test was successfully verified after 35000 aging cycles by isobars measurement and XRD analysis. Mechanical properties of coatings have been evaluated by applying different typologies of static and dynamic mechanical stresses. Results obtained have been compared with those achieved by subjecting adsorbent coatings prepared by Mitsubishi Plastic Incorporation (MPI) to the same characterization protocol. The comparison between the two types of coating returned that MPI coatings posses similar thermal stability and better mechanical strength than CNR-ITAE coatings.
Water vapor adsorption kinetics on small and full scale zeolite coated adsorbers; A comparison
(2013)
A possibility to enhance both heat and mass transfer characteristics of an adsorber heat exchanger is to apply the adsorbent directly to its surface in form of a consolidated layer. As the majority of the available publications on the effect of both coating technology and adsorbent layer thickness on the adsorption kinetics deals with small scale adsorbent samples, the results obtained can only represent the best case design of an adsorber heat exchanger. This article presents, therefore, a comparison between the adsorption kinetics of water vapour on small as well as two different full scale coated adsorber heat exchanger types with AQSOA-Z02 layers of Mitsubishi Plastics Incorporation under quasi isobaric conditions of adsorption heat pumps. The small scale coated samples have a zeolite dry mass of 200 mg and layer thicknesses of 200, 300 and 500 μm while the full scale adsorbers have a coated zeolite mass between 1.5 and 2.5 kg and layer thicknesses of 150, 200, 300, 400 and 500 μm. In the investigated adsorption heat pump module, up to 52.7 and 57.3% of the equilibrium differential water loading measured with the small scale coated substrates have been obtained after an adsorption-evaporation times of 300 and 600 s, respectively.
In this paper we present a practical example of the use of Cellular Communication standards like GPRS and UMTS in a Smart Grid Application. For a more detailed view we demonstrate a possible implementation of Cellular Communication Technologies in a data acquisition application for the collection of energy indicators in a medium-voltage grid. Furthermore, we show a technical overview of relevant and common mobile communication standards available in Germany. The included theoretical examples, Smart Grid scenarios, presented data and results are based on a research project for intelligent power regulation in medium-voltage grids performed in Regensburg (Germany). It is a joint project' of the University of Applied Sciences Regensburg together with a local energy provider and a manufacturer for distribution network systems.
A Parametrization Scheme for High Performance Thermal Models of Electric Machines using Modelica
(2012)
Thermal models offer great advantages for enhancement of design, protection and control of electric machines. Detailed thermal models take a great number of time constants into account and provide accurate prediction of the temperatures. However, to parameterize such models detailed geometric data are needed. Whenever such detailed information is not available, or the performance of the detailed models is not satisfying, simplified thermal models as described in this paper are advantageous. The calculation of parameters is described in detail, in order to achieve best accordance with temperatures obtained from measurements or from simulations with detailed thermal models. Thermal resistances are calculated from end temperatures of a test run with constant load (and known losses). Thermal capacitances are obtained using optimization to minimize deviation of simulated and measured temperatures during the whole test run. The thermal model of an asynchronous induction machine with squirrel cage is coupled with an electrical model of the drive. For validation, simulation results of an optimally parameterized simplified model are compared with temperatures obtained by simulation of a detailed thermal model, which in turn has been validated against measurement results, both for continuous duty S1 and intermittent duty S6 (6 minutes no-load followed by 4 minutes of 140% nominal load). The deviations are not more than 4 K which is quite satisfying.
This paper focuses on simulation of permanent magnet synchronous machine (PMSM) with fractional-slot windings (FSW) in Modelica. Modeling of the electrical machines with object-oriented approach is shortly described, and a new Modelica library for simulation of electrical machines is introduced. The results of simulation of PMSMs with fractional slot windings are presented and explained. Special attention is paid to the higher harmonics and subharmonics produced by the winding and their influence on machine operation.
Two state-of-the-art machine designs are mainly used in recent electric and hybrid electric vehicles: asynchronous induction machines with squirrel cage which are robust but need a current component to excite the magnetic field; and permanent magnet synchronous machines which rely on somehow more sensible parts but the magnets are able to excite a magnetic field without current. However; if speed gets high enough to reach the field weakening range; for both machine the field oriented control has to prescribe a field current sufficient to reduce the field not to exceed the voltage limits of the stator circuit. Especially for the permanent magnet synchronous machine this paper investigates whether it is possible to determine an optimal field current for every operation point to minimize either total current consumption or losses.
This paper proposes a multi domain physical model of permanent magnet synchronous machines, considering electrical, magnetic, thermal and mechanical effects. For each component of the model, the main wave as well as lower and higher harmonic wave components of the magnetic flux and the magnetic potential difference may be considered. The permanent magnets are modeled as discrete azimuthal segments in order to consider possible partial demagnetization effects. For each magnet segment a linearized temperature dependent B-H curve is considered. The main advantage of the presented model is that time transient operational behavior of a permanent magnet synchronous machine can be considered under various electrical, magnetic, thermal and mechanical conditions. The electromagnetic condition of surface magnet machine is compared with finite element analysis.
In this paper a new model for the estimation of the stator winding and rotor cage temperatures of induction machines is presented. This model can be used in series applications of machines operated under dynamic load conditions where stator and rotor temperature shall be monitored. The proposed model relies on a simplified lumped element thermal equivalent circuit model where the stator core temperature serves as input quantity. The great advantage of this model is that it covers ambient and cooling conditions inherently. This leads to great simplicity and robustness. The parametrization and validation of the model through experimental data is presented. Advantages, drawbacks and possible implementations are discussed.
Innovative thermal model for the estimation of permanent magnet and stator winding temperatures
(2012)
In this paper an innovative thermal model for the determination of the temperatures of the permanent magnets and stator windings is presented. This model relies on one temperature sensor located in the stator core of the machine. The estimated stator winding and permanent magnet temperatures are determined by a simplified thermal lumped element network model with only two time constants. Due to the structure of the model and the measured stator core temperature the proposed thermal model is very robust. Distortion of the cooling circuit are inherently sensed such that the model can be used for the online prediction of temperatures. Experimental results based on an interior permanent magnet synchronous machine are presented to validate the presented model.
The performance of engineering design of high-strength steel pipelines has revealed the necessity to revise current design procedures. Therefore, an improved and detailed comprehension of fracture mechanisms and development of failure prediction tools are required in order to derive new design criteria. In last decades the most successful failure prediction tools for steel structures subjected to various type of loading can be encountered in the field of damage mechanics. This paper aims to describe ductile fracture behavior of high-strength steel pipelines by applying three different damage models, Gurson-Tvergaard-Needelman (GTN), Fracture Locus Curve (FLC) and Cohesive Zone (CZ). These models are evaluated regarding their capability to estimate ductile crack propagation in laboratory specimens and linepipe components without adjusting the calibrated parameters. It can be shown that appropriate parameter sets can be identified to reproduce load-deformation and fracture resistance curves accurately. The strain rate effect on the fracture behavior is examined by dynamic tests on the BDWT specimens. Finally, the shortcomings of the applied models are pointed out with the reference to possible extensions and modifications.
Experiments and fracture modeling of high-strength pipelines for high and low stress triaxiality
(2012)
This paper provides results from a comprehensive study on mechanical characterization of high-strength pipeline steel, grade X100 using experimental and numerical methods. The material was characterized for anisotropic plasticity, fracture initiation for various states of stress, (pre-cracked) fracture toughness and uncracked ductility. The experimental program included tests on flat butterfly-shaped, central hole, notched and circular disk specimens for low stress triaxiality levels; as well as tests on round notched bar specimens and SENT fracture mechanics tests, for high values of stress triaxiality. This program covered a wide range of stress conditions and demonstrated its effect on the material resistance. Parallel to the experimental study, detailed numerical investigations were carried out to simulate all different experimental tests. Using an inverse method, a 3-parameter calibration was performed on the Modified Mohr-Coulomb (MMC) fracture model. Subsequently, the predictive capabilities of the MMC were evaluated by the comparison to the fracture toughness tests results, used extensively in the pipeline industry. The capabilities of the MIT fracture model have been demonstrated on an example of high strength offshore steel, X100. The outcome of this study was not only to provide, the overall characterization of the fracture behavior of this material as an example, but also to present the methodology on how to use the MMC model as a practical tool in pipeline design.
This paper focuses on the characterization of the fracture performance of X100 material in transition temperature region using both experimental and numerical methods. The ductile fracture has been analyzed using tests on round notched bar specimens and standard fracture mechanics tests performed at room temperature. In previous publications the damage model Gurson-Tvergaard-Needleman (GTN) has been applied and verified by existing experimental data to describe ductile fracture behavior. The brittle fracture and the fracture in temperature transition region have been studied by means of deep and shallow notched SENB specimens at two different temperatures T=- 80°C and -40°C. Besides elastic-plastic analyses to quantify constraint levels for different initial crack configurations at the onset of cleavage fracture, the brittle failure has been described using modified Beremin model. The influence of the stable crack growth on the cleavage failure probability in temperature transition region has been captured by coupling the ductile fracture model (GTN) with the modified Beremin model. Finally, examples have been presented for the practical application of the numerical results on the fracture assessment of the flawed high-strength pipelines.
This paper deals with a simulative approach for investigating the impact of inverter pulse inhibition during field weakening operation of permanent magnet synchronous machines and asynchronous induction machines. The modelling and simulation language Modelica is used to design models for the vehicle, the electric machine and the inverter in different abstraction levels. It is shown that when using a permanent magnet synchronous machine, a sudden breakdown of the field weakening current causes induction of high voltages in the stator windings. Hence, the electric system of the vehicle has to be protected against the resulting high currents. Furthermore precautions have to be taken to avoid dangerous driving conditions because of high braking torques in an inverter fault operation mode. In the case of the asynchronous induction machine an inverter pulse inhibition poses no big problem, neither for the electric system of the vehicle, nor the driver.
Condition monitoring of rotor problems such as demagnetization and eccentricity in permanent magnet synchronous motors (PMSM) is essential for guaranteeing high motor performance, efficiency, and reliability. However, there are many limitations to the off-line and on-line methods currently used for PMSM rotor quality assessment. In this paper, an inverter-embedded technique for automated detection and classification of PMSM rotor faults is proposed as an alternative. The main concept is to use the inverter to perform a test whenever the motor is stopped, to detect rotor faults independent of operating conditions or load torque oscillations, which is not possible with motor current signature analysis (MCSA). The d-axis is excited with a dc+ac signal, and the variation in the inductance pattern due to the change in the degree of magnetic saturation caused by demagnetization or eccentricity is observed for fault detection. An experimental study on a 7.5kW PMSM verifies that demagnetization and eccentricity can be detected and classified independent of the load with high sensitivity.
The majority of the work performed for detecting eccentricity faults for permanent magnet synchronous motors (PMSM) focus on motor current signature analysis (MCSA), as it provides continuous on-line monitoring with existing current sensors. However, MCSA cannot be applied under nonstationary conditions and cannot distinguish faults with load torque oscillations, which are limitations for many PMSM drive applications. In this paper, it is shown that the d-axis inductance, L d , decreases with increase in the severity of eccentricity due to the change in the degree of magnetic saturation, and it is proposed as a new fault indicator. The inverter can be used to perform a standstill test automatically whenever the motor is stopped, to measure L d for eccentricity testing independent of load variations or oscillations, which is not possible with MCSA. An FE and experimental study on a 10hp PMSM verifies that eccentricity can be detected independent of the load with high sensitivity and reliability.
The majority of industrial controlled induction machine drives are connected to the mains via a diode bridge. However; if reduction of harmonic currents and / or regenerative operation is desired; replacing the diode bridge by an active front-end (AFE) is required. This paper describes two models of an AFE: a power balance model disregarding switching effects; and an ideal switching model of a pulse width modulation (PWM) converter. Both models are controlled utilizing space phasors in a voltage oriented reference frame. Voltage oriented control (VOC) of the mains converter can be compared with field oriented control (FOC) of a machine converter. Design and parametrization of the main parts—synchronization with mains voltage; current controller and DC voltage controller—are described in detail. Additionally; simulation results proving the implementation and demonstrating possible investigations as well as an outlook on further enhancements are presented.
This paper presents a comprehensive computational fluid (CFD) model of a radial flux permanent magnet synchronous machine with interior magnets. In the CFD model the water jacket cooling and a simplified model of the topology of the distributed stator winding are considered. The heat sources of the CFD model are determined from a finite element analysis of the machine. The numerically determined temperature distributions of the machine are compared with measurement results from sensors located both in the stator and rotor. The particular focus of this paper is the analysis of the temperatures and the heat flow in the air gap and from the stator winding head and the rotor to the inner air.