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Mechanical Energy Storage
(2019)
Chemical-energy storage systems use caverns, porous storage facilities, tanks, and storage rooms to store chemical energy sources. Caverns, caves, and reservoirs can also be used to store gaseous media such as air, liquid media such as water, and solid media such as rock. The principles of mechanical energy storage are based on classical Newtonian mechanics, or in other words on fundamental physics from the eighteenth and nineteenth centuries. As a result, these types of storage are typically divided into two categories; storage of kinetic and potential energy, or storage of ‘pressure energy’. In this chapter, storage media is categorized by its aggregate state, and described by its function and application: first compressed air energy storage and then conventional electricity storage—pumped-storage plants. The chapter continues with a discussion of innovative methods of storing potential energy using water as a medium. These include artificially constructed pumped storage, pumped storage in the open sea, dam storage on rivers, pumped storage on heaps in repurposed mining areas, underfloor or underground pumped storage, and surface mine storage. The chapter concludes with a description of classical and modern flywheel energy storage systems. This age-old technology is then compared with a new concept: mechanical stored energy exploiting both pumped storage and change in the potential energy of rocks or large boulders.
The use of alternative fuels in high-power non-road mobile machinery (NRMM) combustion engines is a possible way to substitute fossil fuel. By using pure vegetable oil fuels, like rapeseed oil fuel (DIN 51605), the greenhouse gases can be reduced effectively. Due to the differences in physical and chemical properties, a modification of the engine control unit calibration is necessary to adapt the working process on the fuel. Without modifications, the engine power output with rapeseed oil fuel is lower than with diesel fuel because of the smaller energy content. By adapting the engine settings, like the injection fuel mass, the power loss can be compensated but it accompanies with a higher fuel consumption. The engine emissions at part load conditions show, that there are benefits in particle emissions by using rapeseed oil at similar NOx emissions. Therefore, a design of experiment setup was initiated on a selected engine operation point to determine the effects of further parameters, like rail pressure, manifold pressure and injection pattern, on the process and to see the potential of an optimized calibration.
This paper addresses the optimisation of monitoring and decision-making criteria regarding the future use of structures. The current state of practice in standards and reliability framework are initially summarised. A general methodology for obtaining cost-optimal decisions is then presented on the basis of limit state design, probabilistic reliability analysis and cost estimates. The implementation of the risk-based approach is illustrated in a case study dealing with the roof of a stadium located in northern Italy. As the roof fails to comply with the requirements of the Eurocodes, the installation of a permanent monitoring system is recommended to allow for a real-time reliability assessment. The results demonstrate the potential of monitoring systems and probabilistic reliability analysis for supporting decisions regarding safety measures such as snow removal or temporary closure of the stadium, as well as reflecting the need to implement the discussed procedures in future standards.
Die Energiewende führt zu neuen Herausforderungen für Verteilungsnetzbetreiber hinsichtlich der Erbringung von Systemdienstleistungen, der Integrationsfähigkeit weiterer Erzeugungsanlagen und Lasten sowie bei der Gewährleistung einer hohen Versorgungssicherheit. Die Deckung der steigenden Blindleistungsbedarfe seitens der Netzbetriebsmittel, Verbraucher und Erzeuger gewinnt durch den Wegfall der Großkraftwerke für Netzbetreiber zunehmend an Bedeutung.Das abgeschlossene und vom BMWi geförderte Projekt SyNErgie (Laufzeit von 03/2015 bis 05/2018) beschäftigt sich mit der Entwicklung von Blindleistungsmanagementsystemen für Mittelspannungsnetze (MS-Netze). Ziel dabeiist es, das bisher ungenutzte, freie Blindleistungspotenzial betrieblicher Kompensationsanlagen und dezentraler Erzeugungsanlagen (allg.: Q-Quellen) zu nutzen, um die Blindleistungsänderungsfähigkeit 1 eines Verteilungsnetzes zu erhöhen. Diese Veröffentlichung stellt ausgewählte Einzelergebnisse und Erfahrungen des Projektes vor, welche u. a. über zahlreiche Messungen inMS-Netzen bei Firmen mit Anschlusspunkt in der MS-Ebene, Netzsimulationen und mathematische Modelle abgeleitet wurden.
As the world is getting more connected, the demands of services in automotive industry are increasing with the requirements such as IoT (Internet of Things) in cars, automated driving, etc. Eventually, the automotive industry has evolved to a complex network of servi ces, where each organization depends on the other organizations, to satisfy its service requirements in different phases of the vehicle life cycle. Because of these heterogeneous and complex development environments, most of the vehicle component interface models need to be specified in various manifest ations to satisfy the semantic and syntactic requirements, specific to different application development environments or frameworks. This paperdescribes an approach to semantic analysis of components interfaces description models of heterogeneous frameworks, that are used for vehicle applications. The proposed approach intends to ensure that interface description models of different service-based vehicle frameworks can be compared, correlated and re-used based on semantic synergies, across different vehicle platforms, development environments and organizations. The approach to semantic synergy exploration could further provide the knowledge base for the increase in interoperability, overall efficiency and development of an automotive domain specific general software solutions, by facilitating coexistence of components of heterogeneous frameworks in the same high-performance ECU for future vehicle software.
Masonry structures were built by various techniques using different materials, the properties of which exhibit a considerable scatter dependent on periods of construction and region-specific conditions. For historic structures with a heritage value, various non- or minor-destructive tests (NDTs) are commonly applied, while the application of destructive tests (DTs) is minimized. The contribution is based on investigations of 15 historic stone and clay brick masonry structures, for which NDT strengths of masonry units are verified by DTs. The proposed operational approach makes it possible to account for statistical uncertainty due to a limited number of DTs used to calibrate NDTs.
DC- DC converters control the power flow and thus the power distribution between the components on different voltage levels. They are essential for (dis)charging batteries and influence the safety and stability of the entire battery management system (BMS). Therefore, testing the functionality and the reliability of DC-DC converters is crucial. This is especially true for decentralized battery management systems (DBMS), where multiple nodes communicate to collectively control the system. The used DC-DC converters are modified to parameterize them during operation via microcontroller interfaces. Integrating the communication into the control loop requires an analysis of the control behavior due to additional delays. Therefore, this paper proposes a framework to test DC-DC converters considering the control and communication perspectives. The response time, the control accuracy and stability of these DC-DC converters, e.g., under continuous and abrupt load changes, are measured in automated tests. The dedicated software framework simulates the DBMS and stimulates the hardware components (e.g. electronic loads, data acquisition) via respective interfaces (CAN, RS232). This allows the test of various DC-DC converters with flexibly adaptable load and power generation profiles. An initial application validates the test framework by verifying the aforementioned aspects and thus the applicability of a DC-DC converter within the DBMS.
The development of 48V high power (>15 kW) automotive propulsion drives demands close integration of the power electronics and the electrical machine. Due to the large operating currents distributed multi-phase topologies are needed and physically separating the power converter from the e-machine would involve heavy cabling and costly connections. The volume and cost of the filter capacitor represents a major challenge in closely integrated high power integrated modular motor drives and techniques are needed to minimize this. The DC-link capacitor requires a large ripple current handling capability and cost, size and reliability limitations result in suitable candidate technologies being those with low volumetric energy densities. Use of interleaved multi three-phase machines are attractive due to the associated capacitor ripple current reduction. Discontinuous modulation schemes may also be employed as a technique for reducing the current ripple. In this paper techniques for capacitor ripple reduction are assessed through simulation and compared.
With an increasing number of sold electric vehicles (EVs), a large number of used batteries will be at disposal. How to deal with these resources is one of the major challenges in reducing the environmental impact of batteries throughout their entire life cycle. Heterogeneous cell parameters due to the different usage histories are a challenge for second-life use. The effort and cost of remanufacturing required to test and assemble a new battery pack is a further concern. Systems that combine battery packs/modules without full reassembly offer advantages such as cost and reusability. A decentralized battery management system (DBMS) provides a suitable architecture for such systems involving different types of batteries. In this paper, an architecture for a decentralized, battery state-dependent control is shown. The proposed DBMS supports various types of batteries, is scalable and flexibly adaptable for a wide range of applications. Despite the significant advantages, there are increased requirements to meet for the hardware implementation and the applied control strategies. Therefore, the necessary hardware components and their requirements are described and the hardware implementations are provided.
The importance of batteries is increasing, especially in the field of the high power requirement systems like electric driven vehicles. Mobile energy storage makes it possible to accelerate with incredible torque, without any accruing air pollution. Due to the high costs of real components, it is of great use to simulate battery driven systems before building them. Transient processes within a cell are highly dependent on the operating point of the complete system, which makes it difficult to create equations and model arameterizations. This paper shows which data is important for cell modeling and how to parameterize simplified physical cell models.
In this paper a design method for mechatronic functions in an early design phase under consideration of the requirements of functional safety is proposed [14]. The goal of the method is to discover threats for the safety goals and to prove or optimize the diagnostic mechanisms. At the current design process a lifetime endurance test is performed in a late project phase. In order to avoid unexpected late design changes the method should be applied in an early design phase. The method is an additional way to avoid design failures for E/E functions with special focus on aging in the field of functional safety applications. The method is developed out of three standards VDI 2221 methodology for development and construction of technical systems and products [1]), VDI 2206 design methodology for mechatronic systems [2] and the ISO 26262 road vehicles - Functional Safety [3] by using the V-Model. Furthermore, a core element of the design method is simulating aging effects by applying VHDL - AMS. To demonstrate the design methodology a sensor out of the EGAS function is chosen as a safety relevant automotive system. The limitation is the availability of aging data for electrical components.
For the planning of photovoltaic power plants standard software tools are used. Most of these software tools use statistical solar data to determine the overall energy harvest of a photovoltaic plant over one year. The calculations rely on stationary location and ideal boundary conditions, e.g., constant ambient temperature. Even though, for example, shadowing may be considered by standard software, the investigation of untypical configurations and problems cannot be performed by such software, as most configurations cannot be changed by the user.
The presented PhotoVoltaics library was developed with the intention to provide a flexible framework for standard and non-standard problems. Particularly, the PhotoVoltaics library can be coupled with other Modelica libraries to perform systemic investigations. An application library, PhotoVoltaics_TGM, is provided as add-on, where measured data of two photovoltaic pants of the TGM in Vienna can be compared with simulation results. This add-on library serves as validation of the PhotoVoltaics library.
Conventional battery management systems typically adopt hierarchical master-slave architectures. With regard to an uninterruptible power supply, the most significant disadvantage of central structures is the dependency of the errorfree function of the superior master board. The decentralized battery management system presented in this paper, consisting of consumers, generators and intelligent battery cells, is controlled without any central coordination authority. For this purpose, an intelligent control algorithm and a leader election algorithm are implemented on the microcontrollers of the battery cells. To test different control and election strategies, a software framework is presented for the complete simulation of the decentralized battery management system consisting of equal participants.
The automotive industry is eventually evolving into a complex network of services. The heterogeneous and distributed nature of automotive software systems demands flexible software components which can operate in different environments. Because of heterogeneous automotive development environments, the domain experts, must cope with too many diversities, adaption layers, and incompatibilities to design applications for the current generation of autonomous driving vehicles. In this context, interface adaptation is a promising approach to achieve flexibility without directly changing the respective components. AUTOSAR, which is the de-facto standard for describing automotive system architecture and is a hugely comprehensive standard allowing designers full control from abstract system description to bare metal level deployment. However, the vehicle subsystems have still evolved to include multifarious high-level domains not covered by AUTOSAR e.g. Infotainment, Telematics etc. Therefore, it seems beneficial to bridge the semantic gaps between AUTOSAR applications and other standards of automotive application domains. The goal of this paper is to investigate interface semantic mapping and achieve transparent integration of domain-specific applications using the translation of semantics among the AUTOSAR platform software component models and other software components models of open source development platforms e.g. GENIVI. A key goal of such a modelling approach is the reuse of existing interface description languages and respective code generators. This will enhance future interoperability and decrease in incompatibility among these platforms.
A magnetoelectric (ME) voltage transformer is fabricated on the basis of a ferromagnetic (FM)-piezoelectric (PE) heterostructure comprising two equally thick laminated layers of an amorphous FM alloy and a piezoceramic lead zirconate-titanate layer sandwiched between them. The structure, placed inside an excitation coil, is electrically poled and magnetized in the direction of the long axis. The primary voltage is applied to the coil and the secondary voltage is measured between the electrodes of the PE material. It is shown for the first time that the change in the total thickness of magnetic layers significantly influences the transformer ' s characteristics. At the largest total thickness of FM layers of 138 mu m, the open-circuit voltage transformation ratio K has a maximum value of about 20, and the power transfer efficiency eta at a matched resistive load of about 20 k omega reaches 45%. The variation of the control magnetic field in the range of 0-21.6 kA m(-1) makes it possible to change the voltage transformation ratio K from zero to the maximum value. A simple model allows one to calculate the dependence of the characteristics of the ME transformer on the frequency of the primary voltage, thickness of the FM layers, control magnetic field, and the load.
How is energy storage integrated and currently implemented in the electricity supply, heating supply, and mobility sectors? This chapter provides both theoretical and practical answers to that question. The chapter focuses on the integration of renewable energy. Cross-sectoral energy storage systems that link the electricity, heating, and mobility sectors are discussed in Kap. 14. This chapter focuses on storage integration in the electricity sector. After considering stand-alone networks, the chapter uses practical examples to analyze the various storage applications in the European network. The chapter concludes with a discussion of storage integration in the heating and transportation sectors.
Energy supply always requires energy storage—either as an intrinsic property or as additional system. It is an intrinsic property of solid, liquid, and gaseous fuels, although less so of water-borne heat, but not of electricity. So to meet variable demands and supplies, heat and electricity networks usually require additional storage systems. When they are added to an energy network, should they be viewed as ‘suppliers’ or as ‘consumers’? Who is responsible for covering the costs of storage systems? To categorize storage systems in the energy sector, they first need to be carefully defined.
This chapter defines storage as well as storage systems, describes their use, and then classifies storage systems according to temporal, spatial, physical, energy-related, and economic criteria.
Electricity is becoming the primary source of energy, a trend that is particularly apparent through the coupling of the electricity sector with other energy sectors. In addition to the established links between the electricity and heating sectors using combined heat and power (CHP), which is supplemented by electric heat-pumps and power-to-heat (PtH), other new links are also emerging. These links are manifesting in the form of electro-mobility and electric fuels in the electricity and transport sectors; and in the electricity and gas sector they are appearing in the form of power-to-gas (PtG). The production of basic chemical materials such as methanol or polymers using electrical energy, water, and CO2 will also play a role in the future. However, the latter will not be dealt with explicitly here. Instead we will consider in detail other aspects of electricity as a primary energy source and its integration and application for energy storage.
Human beings have relied on stored energy since time immemorial. The planet’s first mechanism for storing energy arose two billion years ago. Photosynthesis captures solar energy in chemical bonds; it is a process on which all life depends. With the discovery of fire around one-and-a-half million years ago, early man learned to access this stored energy by burning wood. Only since the Industrial Revolution have humans used fossil fuels, which are the results of biomass produced millions of years ago, then subjected to geological processes. Today, the long-term objective is to utilize sustainable biomass storage, replicate it by technical means, and to develop new storage technologies.
This chapter is about the history of energy storage as it pertains to the carbon cycle. It begins with a natural energy storage system—photosynthesis—and examines its products biomass, peat, and fossil fuels before turning to storage technology in the era of renewable energies. It will also discuss how stored energy is used. This chapter focuses on natural biogenic and fossil energy storage. Other chapters are devoted to artificial storage technologies, including batteries, pumped-storage, and power-to-gas (PtG). Each begins with a short history of its respective technology.
Unlike the electricity sector, heating and cooling storage requirements have attracted little public attention. This is because these storage requirements have generally already been met, and will not change significantly in the future. In the electricity sector by contrast, there will be a significant shift from primary energy storage to electricity and final energy storage. Both sectors have remarkably high storage requirements. Almost all households have thermal buffers. The same is true of renewable energy heating systems such as pellet heating, geothermal, or solar-thermal systems. Some households with liquid gas or oil heating even have two storage units: a fuel tank and a thermal buffer. Exceptions include heating systems with upstream storage such as district heating or gas storage. In the future, integration of the electricity and heating sectors by combined heat and power (CHP) generation, heat pumps, power-to-heat (PtH), and power-to-gas (PtG) will facilitate the use of renewable energy, and lead to a paradigm shift. Relying on results from various studies, this chapter examines the development of heating supply in Germany and the resulting thermal storage requirements. The chapter’s later sections provide surplus and storage potential estimates. Cooling requirements are included as ‘process cooling’ under ‘process heat’, and as ‘air-conditioning’ over ‘room heating’. It is primarily integrated into electricity demand.
Energy storage systems (in the past as well as today) are one significant part in the energy supply. The following three chapters describe how storage demand will develop in the future for the electricity, heat, and traffic sectors, as well as for non-energetic consumption of fossil resources (the chemical industry). Chapter 3, the core of this section on storage demand, makes clear how and why the electricity sector is the nucleus of the energy supply of all sectors and why it creates essential bridges between electricity, heat, and transport sectors, as well as with the chemical industry.
If planned electricity network expansion takes place and flexibilities in generation and consumption are fully exploited, the demand for electricity storage, according to present estimates, will only reach a significant scale at 60–80% shares of renewable energy in the power supply. Network expansion has a great impact on the storage demand, as well as flexible power generation in power plants, combined heat and power (CHP), and flexible consumption via demand-side management (DSM). Four studies in the context of storage demand and the role of energy storage systems for flexibility are comprehensively addressed. The authors and the co-authors were themselves participants in these studies, which will be complemented by ongoing research. A meta-study summary of the main results is shown in Abschn. 3.7, and these results are compared with seven further studies.
In the transport sector, energy transition is still in its beginnings: shares of renewable fuels are at 5% and are, with the exception of a small percentage in electrical rail transport, almost entirely restricted to biofuel. The transport sector, i.e., road, air, shipping, and rail traffic, consumes around 30% of all final energy in Germany and its dependency of over 90% on petroleum is still very high. As a result, its shares in greenhouse gas emissions are at 20%. The necessary structural change in mobility, based on energy transition, is closely linked to the question of operating energy and of energy storage also. Aside from vehicles directly powered by wind or solar energy, mobility without storage is not possible: fuel tanks in cars, gas stations, and airplanes are omnipresent. The focus of the considerations on storage demand in the transport sector is on the question of how these storages can be used with renewable energies via bio and synthetic fuels, and on the question of how much storage is necessary for these new drive technologies, such as e-mobility. Before this, mobility needs today and in future need to be examined. In the chemical sector, the situation is very much alike: there is a great dependency on fossil resources, and decarbonization is inevitable to achieve ambitious climate goals. The structural change to convert and store renewable electricity as primary energy via power-to-X (PtX) represents a storage demand. First estimates will conclude this chapter.
Chemical Energy Storage
(2019)
Purely electrical energy storage technologies are very efficient, however they are also very expensive and have the smallest capacities. Electrochemical-energy storage reaches higher capacities at smaller costs, but at the expense of efficiency. This pattern continues in a similar way for chemical-energy storage. In terms of capacities, the limits of batteries (accumulators) are reached when low-loss long-term storage is of need. Chemical-energy storage and stocking fulfills these requirements completely. The storing itself may be subject to significant efficiency losses, but, from today’s point of view and in combination with the existing gas and fuel infrastructure, it is the only national option with regards to the long-term storage of renewable energies.
Chemical-energy storage is the backbone of today’s conventional energy supply. Solid (wood and coal), liquid (mineral oil), and gaseous (natural gas) energy carriers are ‘energy storages’ themselves, and are stored using different technologies. In the course of energy transition, chemical-energy storage will be of significant importance, mainly as long-term storage for the power sector, but also in the form of combustibles and fuels for transport and heat. Not only are conventional storing technologies discussed within this chapter, but a detailed explanation is also given about the storage of renewable energies in the form of gaseous (power-to-gas, PtG) and liquid (power-to-liquid, PtL) energy carriers for electricity, heat, chemicals, and in the form of synthetic fuels.
There are several approaches to classifying energy storage systems (see Chaps. 1 and 2). Storage systems are used in a large number of different technologies at various stages of development, and in a wide range of application areas (see Chaps. 3 to 5). This chapter compares the capabilities of the different storage systems using the following criteria:This comparison of storage systems also provides a convenient overview of the various storage systems and their capabilities.
In this paper it is presented how the network calculation program PowerFactory is used to implement automated network planning algorithms. PowerFactory’s internal functions and data sets are discussed and it is shown how the functions and data sets have been extended by specially developed scripts to enable the automation of network planning steps. Finally, the methodology applied to calculate grid use cases is briefly discussed.
Coupling energy sectors within the emerging residential PV prosumer systems is necessary for an optimised use of the houseowners’ own produced electricity. But the pure availability of different energy technologies in the system is not enough. By optimising the electricity usage as well as the capacities of PV generators, storage technologies, heat pumps and battery electric vehicles, not only the best solution in a technical point of view can be achieved, the need of finding the most financially beneficial system composition for single-family houses and tenements is possible. The study provides a detailed model for average German single-family houses and tenements and results for the energy transition period until 2050 for the optimised energy systems regarding optimised PV and stationary battery capacities and different heat storage capacities. Most noticeable outcomes can be observed by using a vehicle-to-home car, where a car can mostly take over the tasks of a stationary battery and by introducing a solidarity model using this type of car in tenement systems.
Based on a prospective scenario analysis, possible vehicle fleet developments for the individual motor car traffic (vehicle categories N1 and M1) are investigated for Germany in order to determine the long-term vehicle fleet structure, final energy demand, and related carbon dioxide emissions until the year 2050. In this framework, a vehicle fleet model was developed which combines a bottom-up consumer demand model with a dynamic stock-flow approach. Special emphasis is thereby given to different electric power-trains and synthetic gaseous fuels based on the power-to-gas technology. In detail, two different main scenarios are developed and, in addition, the impact of different carbon dioxide taxation levels of fossil fuels on the vehicle fleet structure are analysed. The scenario results reveal a broad range of possible future vehicle fleet structures. In the short to medium timeframe, the internal combustion engine dominates the fleet as a result of efficiency improvements and an increased use of natural gas as automotive fuel. The development of electric power-trains is initially marked by hybrid vehicles, whereas battery electric vehicles dominate the fleet structure in the long-term. Under favourable conditions, also synthetic gaseous fuels are competitive which can reduce carbon dioxide emissions even further.
The feasibility of implementing power-to-gas systems, to absorb surplus solar power from electricity distribution networks and carbon dioxide from biomass anaerobic digestion (AD) plant, in order to produce synthetic methane was investigated for a region of Southern Germany that has a high solar power penetration. The analysis was based on time series electricity data for 2012 from which future load profiles were computed in accordance with the expected installed capacities of solar power across the period 2015–2025. The electrolyser capacity required to absorb 20% of excess solar energy occurring within the region's low voltage network in 2025 was estimated to be 370 MWe. First order considerations of the region's gas grid, electricity network and existing AD sites suggest that such a deployment could be achieved by installing sub-MW (and some multi-MW) power-to-gas plant at several hundred AD sites.
Quantization and Sampling Effects in Fast Digitally Controlled Switch-Mode DC/DC Buck Converters
(2021)
Software-defined control of DC/DC switch mode power converters features unequaled flexibility compared to analog control. For fast switching converters as recently used for low power applications, digital control may cause steady-state oscillations known as limit cycles. This effect based on a quantized duty cycle is compared to other aberrations such as output ripple voltage, which is inherent to any pulse-width modulator. A distinction is made between DC and AC errors. The latter are divided into synchronous and asynchronous output voltage disturbances. Synchronous AC errors are composed of the switching frequency and its harmonics.
The development of new technologies like advanced driver assistance systems or automated driving requires a flexible simulation environment of sufficient complexity. In general this flexibility is not provided by commercial software packages. This paper presents a three-dimensional and nonlinear hand-made model for heavy commercial vehicles including tractor and trailer as well as tractor and semitrailer combinations that can be used in different simulation environments, as well as in real-time applications. As typical for trucks, the torsional flexibility of the frame and a suspended driver's cabin are taken into account. The design kinematics makes it possible to handle different and quite complex axle suspensions very efficiently. Appropriate force elements are used to model various couplings between tractor and trailer or tractor and semitrailer, respectively. The virtual test truck environment (VTT) coded in ANSI C is extremely portable and can easily be embedded in commercial simulation packages like MATLAB/Simulink. It includes the TMeasy tyre model and offers flexible interfaces to third-party software tools.
All known locomotion principles are limited respective to environmental conditions. Often, the occurrence of obstacles or gaps means the break-off for the operating motion systems. For such circumstances, a controllable jumping locomotion is required to cross these barriers. However, this locomotion demands sophisticated requirements to the actuation. The abrupt actuation is commonly realized by high dynamic actuators or complex mechanisms. In this work, a simple solution utilizing the multistability of a compliant tensegrity structure is described. Therefore, a two-dimensional tensegrity structure featuring four stable equilibria is considered. Based on bifurcation analyses a feasible actuation to control the current equilibrium configuration is derived. Changing between selected equilibrium states enables a great difference in potential energy, which yields a jumping motion of the structure. Based on numerical simulations a suitable actuation strategy is chosen to overcome obstacle and steps by jumping forward or backward, respectively. The theoretical approach is examined experimentally with a prototype of the multistable tensegrity structure.
(c) 2020 Elsevier Ltd. All rights reserved.
All known locomotion principles are limited respective to environmental conditions. Often, the occurrence of obstacles or gaps means the break-off for the operating motion systems. For such circumstances, a controllable jumping locomotion is required to cross these barriers. However, this locomotion demands sophisticated requirements to the actuation. The abrupt actuation is commonly realized by high dynamic actuators or complex mechanisms. In this work, a simple solution utilizing the multistability of a compliant tensegrity structure is described. Therefore, a two-dimensional tensegrity structure featuring four stable equilibria is considered. Based on bifurcation analyses a feasible actuation to control the current equilibrium configuration is derived. Changing between selected equilibrium states enables a great difference in potential energy, which yields a jumping motion of the structure. Based on numerical simulations a suitable actuation strategy is chosen to overcome obstacle and steps by jumping forward or backward, respectively. The theoretical approach is examined experimentally with a prototype of the multistable tensegrity structure.
Handling tire models like Pacejka (Tire and Vehicle Dynamics, 3rd edn., Elsevier, Amsterdam, 2012) or TMeasy (Rill in Proc. of the XV Int. Symp. on Dynamic Problems of Mechanics, Buzios, RJ, Brazil, 2013) consider the contact patch as one coherent plane. As a consequence, the irregularities of a rough road profile must be approximated by an appropriate local road plane that serves as an effective road plane in order to calculate the geometric contact point and the corresponding contact velocities. The Pacejka/SWIFT tire model employs a road enveloping model that generates the effective height and slope by elliptical cams. TMeasy just uses four representative road points for that purpose. In addition, TMeasy replaces the geometric contact point by the static contact point and shifts it finally to the dynamic contact point that represents the point where the contact forces are applied. In doing so, a rather sophisticated but still simple contact calculation is possible. Simulations obtained with a virtual tire test rig and fully nonlinear three-dimensional multibody system models of a motor-scooter and a passenger car demonstrate the potential of this contact approach.
The growing efforts for the development of clean and efficient energy systems require the use of a multi-disciplinary approach and the integration of multiple generation appliances. Among the fields that can be considered enabling technologies, adsorption systems for air conditioning and thermal energy storages, are constantly increasing their maturity. However, for a proper design and integration of such systems, there is the need for a simulation framework that is reliable and computationally convenient. In the present paper, the implementation of a dynamic model for adsorption systems is presented, which includes different components (adsorber, phase changer, sorption materials) and is structured as a library. Modelica language and the commercial software Dymola (R) are used for the analysis. Data for different heat exchangers and working pairs are calibrated using experimental results and the calibrated model is subsequently used for the design of an adsorber based on a plate heat exchanger for thermal energy storage applications. The results proved that the model is fast and can reproduce experimental results with good accuracy, thus being a useful tool for the design and optimization of the different components of sorption systems.
Basics for inline measurement of tribological conditions in series production of car body parts
(2019)
The quality of car body parts in series production is strongly dependent on the tribological behavior. Fluctuating material properties such as the sheet roughness and the amount of lubricant have an influence on the forming process. On the basis of large amounts of data it is possible to investigate the friction behavior in series production and to make process adjustments if required. Therefore, inline measurement systems have a great potential to detect the sheet roughness during the cutting process of blanks in the coil line. Furthermore, contactless systems are advantageous as they do not damage the surface. Nevertheless, the optical measuring is influenced by the lubricant layer on top of the surface. Therefore, the previously unknown impact of the lubricant on the measuring result is investigated.
Within this study, stationary optical roughness measurements have been conducted using different amounts of lubricant on hot-dip galvanized EDT steel. The results demonstrate the influence of different amounts of lubricant on the sheet roughness measurement. Hence, it is possible to correct the inline measuring results and gain knowledge of fluctuating surface roughness. In addition, strip drawing test has been carried out to investigate the effect of fluctuating tribological conditions.
To reduce particulate emissions, the use of particulate filters in diesel engines is meanwhile state of the art, while the integration of such systems in gasoline engines is now also necessary in order to comply with today's regulations. Over its lifetime, a gasoline particulate filter (GPF) collects ash components of fuel, lubrication oil, and materials originating from the catalytic coating and from engine abrasion. In the development and application process, synthetic ashing from GPFs is challenging. The ash of the lubrication oil can be increased in various ways, like oil-doped fuel, a separate oil burner, or changes in the piston-cylinder system of the engine. However, these methods show major disadvantages. For this reason, an improved approach is presented in this study, which allows a quick response to changes in combustion (e.g., engine knocking) and producing ash, which is more realistic due to its primary particle size and the density of ash plugs, in a shorter time. Therefore, an approach to accelerate ash loading by active oil injection using a multi-point injection (MPI) system is introduced. With the help of this methodology, an ashing capacity of 1.21 g/h is implemented, which is a high rate compared to other investigations. The primary particle size (evaluated by means of a transmission electron microscope), is in the same size range as those detected at the full-load curve during regular operation. A computer tomographic (CT) analysis of the incinerated particulate filter also shows that a very high density of ash plugs can be realized, which has also been found in the literature for real applications. In addition, with the help of a mass spectrometer (MS) and an intermediate weighing of the particulate filter, the current ash loading of the GPF could be determined with an accuracy of 1%.
This review gives a worldwide overview on Power-to-Gas projects producing hydrogen or renewable substitute natural gas focusing projects in central Europe. It deepens and completes the content of previous reviews by including hitherto unreviewed projects and by combining project names with details such as plant location. It is based on data from 153 completed, recent and planned projects since 1988 which were evaluated with regards to plant allocation, installed power development, plant size, shares and amounts of hydrogen or substitute natural gas producing examinations and product utilization phases. Cost development for electrolysis and carbon dioxide methanation was analyzed and a projection until 2030 is given with an outlook to 2050. The results show substantial cost reductions for electrolysis as well as for methanation during the recent years and a further price decline to less than 500 euro per kilowatt electric power input for both technologies until 2050 is estimated if cost projection follows the current trend. Most of the projects examined are located in Germany, Denmark, the United States of America and Canada. Following an exponential global trend to increase installed power, today's Power-to-Gas applications are operated at about 39 megawatt. Hydrogen and substitute natural gas were investigated on equal terms concerning the number of projects.
Avoiding ice accumulation on aerodynamic components is of enormous importance to flight safety. Novel approaches utilizing surface dielectric barrier discharges (SDBDs) are expected to be more efficient and effective than conventional solutions for preventing ice accretion on aerodynamic components. In this work, the realization of SDBDs based on thin-film substrates by means of micro-electro-mechanical-systems (MEMS) technology is presented. The anti-icing performance of the MEMS SDBDs is presented and compared to SDBDs manufactured by printed circuit board (PCB) technology. It was observed that the 35 mu m thick electrodes of the PCB SDBDs favor surface icing with an initial accumulation of supercooled water droplets at the electrode impact edges. This effect was not observed for 0.3 mu m thick MEMS-fabricated electrodes indicating a clear advantage for MEMS-technology SDBDs for anti-icing applications. Titanium was identified as the most suitable material for MEMS electrodes. In addition, an optimization of the MEMS-SDBDs with respect to the dielectric materials as well as SDBD design is discussed.
Germany's energy transition, known as 'Energiewende', was always very progressive. However, it came technically to a halt at the question of large-scale, seasonal energy storage for wind and solar, which was not available. At the end of the 2000s, we combined our knowledge of both electrical and process engineering, imitated nature by copying photosynthesis and developed Power-to-Gas by combining water electrolysis with CO2-methanation to convert water and CO2 together with wind and solar power to synthetic natural gas. Storing green energy by coupling the electricity with the gas sector using its vast TWh-scale storage facility was the solution for the biggest energy problem of our time. This was the first concept that created the term 'sector coupling' or 'sectoral integration'. We first implemented demo sites, presented our work in research, industry and ministries, and applied it in many macroeconomic studies. It was an initial idea that inspired others to rethink electricity as well as eFuels as an energy source and energy carrier. We developed the concept further to include Power-to-Liquid, Power-to-Chemicals and other ways to 'convert' electricity into molecules and climate-neutral feedstocks, and named it 'Power-to-X'at the beginning of the 2010s.
To support a rational and efficient use of electrical energy in residential and industrial environments, Non-Intrusive Load Monitoring (NILM) provides several techniques to identify state and power consumption profiles of connected appliances. Design requirements for such systems include a low hardware and installations costs for residential, reliability and high-availability for industrial purposes, while keeping invasive interventions into the electrical infrastructure to a minimum. This work introduces a reference hardware setup that allows an in depth analysis of electrical energy consumption in industrial environments. To identify appliances and their consumption profile, appropriate identification algorithms are developed by the NILM community. To enable an evaluation of these algorithms on industrial appliances, we introduce the Laboratory-measured IndustriaL Appliance Characteristics (LILAC) dataset: 1302 measurements from one, two, and three concurrently running appliances of 15 appliance types, measured with the introduced testbed. To allow in-depth appliance consumption analysis, measurements were carried out with a sampling rate of 50 kHz and 16-bit amplitude resolution for voltage and current signals. We show in experiments that signal signatures, contained in the measurement data, allows one to distinguish the single measured electrical appliances with a baseline machine learning approach of nearly 100% accuracy.
The purpose of this study was to investigate the characteristic of nanoparticles under consideration of sub-23-nm particles from a 1.8-l direct injection (DI) gasoline engine under stoichiometric air/fuel conditions in the exhaust gas system. For future CO2 challenges, the usage of DI-instead of port fuel injection (PFI)-gasoline engines is unavoidable. Therefore, a state of the art particle management program-particle number (PN) system, the Horiba SPCS (2100) with an integrated CPC (condensation particle counter), was recalibrated from a 50% cutoff (D-50%) at 23 nm down to a cutoff at 10 nm and the PCRF (particle concentration reduction factor) for sizes smaller than 23 nm was checked. Two different modal points, out of a representative Real Driving Emission (RDE) cycle, were investigated with both calibrations, D-50%=10 nm and D-50%=23 nm. For these different load points, the fuel pressure (FUP) and the start of injection (SOI) were varied, to represent the difference in the structure and the ratio conc((10 nm))/conc((23 nm)) of the nanoparticle emissions. The particle characterization includes the particle number (PN), the particle size distribution (PSD), and the particle mass (PM). The particle number was measured with Horiba SPCS (2100). The particle size distribution was analyzed with a Grimm differential mobility analyzer (DMA) in combination with a Faraday cup electrometer (FCE). Micro Soot and Pegasor were used to determine the PM, and an optical characterization was done with a 120-kV Phillips CM12 transmission electron microscope (TEM). The position of all particle measurement systems was downstream the three-way catalyst (TWC). The results of this investigation showed that a higher injection pressure decreases the PN (without consideration of sub-23-nm particles) in general. The ratio conc((10 nm))/conc((23 nm)) was therefore higher, because smaller particles, especially ash particles, were less reduced from the FUP. This means higher FUP tends to a higher ratio. For the SOI, the main reasons of the ratio differences were explained by an encroachment between the injection jet and the piston, the valve and the wall.
Insulation of thermal energy storage tanks is fundamental to reduce heat losses and to achieve high energy storage efficiency. Although water tanks were extensively studied in the literature, the enhancement of the insulation quality is often overlooked. The use of vacuum insulation has the potential to significantly reduce heat losses without affecting the dimension of the storage system. This paper shows for the first time the results of the heat losses tests done for a 0.535 m3 water tank for residential building applications built with a double wall vacuum insulation. The different tests show that the rate of heat losses strictly depends on the temperature distribution inside the tank at the beginning of the experiment. Compared to a conventional water tank insulated with conventional materials, the U-value of the lateral surface was reduced by almost three times (from 1.05 W/K·m2 to 0.38 W/K·m2) using vacuum insulation. However, the bottom part, which is usually used to place the support parts and the piping, is the critical design part of those tanks acting as a thermal bridge with the ambient and enhancing heat losses.
A numerical parameter sensitivity analysis of the design parameters of the recently published solar selective thermal insulation system (SATIS) has been carried out to enhance its thermal and optical properties. It turned out that the insulation properties of SATIS can be effectively improved by reducing the length of the glass closure element. Increasing the area share of the light conducting elements (LCEs) and decreasing their length-to-diameter (L/D) ratio were identified as key parameters in order to increase the solar gain. Two SATIS variants were compared with the same wall insulation without SATIS in a yearly energetic performance assessment. The SATIS variant with 10 mm length of the closure element, 44.2% area share of LCE, as well as front and rear diameters of 12 mm/9 mm shows an 11.8% lower transmission heat loss over the heating period than the wall insulation without SATIS. A new methodology was developed to enable the implementation of the computed solar gains of SATIS in 1D simulation tools. The result is a radiant heat flow map for integration as a heat source in 1D simulation models. A comparison between the 1D and 3D models of the inside wall heat fluxes showed an integral yearly agreement of 98%.
Method of Measuring Deformations of Magnetoactive Elastomers under the Action of Magnetic Fields
(2019)
The hydrogen gas-to-liquid mass transfer is the limiting factor in biological methanation. In trickle-bed reactors, mass transfer can be increased by high flow velocities in the liquid phase, by adding a packing material with high liquid hold-up or by using methanogenic archaea with a high methane productivity. This study developed a polyphasic approach to address all methods at once. Various methanogenic strains and packings were investigated from a microbial and hydrodynamic perspective. Analyzing the ability to produce high-quality methane and to form biofilms, pure cultures of Methanothermobacter performed better than those of the genus Methanothermococcus. Liquid and static hold-up of a packing material and its capability to facilitate attachment was not attributable to a single property. Consequently, it is recommended to carefully match organism and packing for optimized performance of trickle-bed reactors. The ideal combination for the ORBIT system was identified as Methanothermobacter thermoautotrophicus IM5 and DuraTop (R).
he hydrogen gas-to-liquid mass transfer is the limiting factor in biological methanation. In a trickle-bed reactor, mass transfer can be increased by high flow velocities in the liquid phase, by adding a packing material with high liquid hold-up, or by choosing methanogenic archaea with a high methane productivity. This study analyzed various packings and methanogenic strains from a hydrodynamic and microbial perspective. By analyzing twelve pure cultures of thermophilic methanogens for their ability to produce high quality methane and to form biofilms on different packings, strains of Methanothermobacter were found to perform better than thus of the genus Methanothermococcus. Best methane production and adherence was observed on DuraTop®, Bioflow 9, and filter foam. DuraTop® and Bioflow 9 had also a high dynamic liquid hold-up, but the maximum hold-up was determined for expanded clay. The ideal combination for use in the ORBIT-trickle-bed reactor was identified as Methanothermobacter thermoautotrophicus IM5 and DuraTop®.
Globally, PV prosumers account for a significant share of the total installed solar PV capacity, which is a growing trend with ever-increasing retail electricity prices. Further propelled by performance improvements of solar PV and innovations that allow for greater consumer choice, with additional benefits such as cost reductions and availability of incentives. PV prosumers may be one of the most important enablers of the energy transition. PV prosumers are set to gain the most by maximising self-consumption, while avoiding large amounts of excess electricity being fed into the grid. Additionally, electricity and heat storage technologies, heat pumps and battery electric vehicles are complementary to achieve the highest possible self-consumption shares for residential PV prosumer systems, which can reach grid-parity within this decade in most regions of the world. This research finds the cost optimal mix of the various complementary technologies such as batteries, electric vehicles, heat pumps and thermal heat storage for PV prosumers across the world by exploring 4 different scenarios. Furthermore, the research presents the threshold for economical maximum battery capacity per installed PV capacity, along with self-consumption ratios, demand cover ratios and heat cover ratios for 145 different regions across the world. This is a first of its kind study to conduct a global analysis of PV prosumers with a range of options to meet their complete energy demand from a future perspective, up to 2050. Maximising self-consumption from solar PV generation to meet all energy needs will be the most economical option in the future, for households across most regions of the world.
In modern manufacturing systems, milk run (MR) systems represent route-based, cyclic material-handling systems that are used widely and enable frequent deliveries of containerized parts in small lot sizes from a central storage area to multiple points of use on the factory floor. Usually, deliveries take place at predetermined, constant time intervals. As in real-world MR systems, the number of containers to deliver in each interval varies in the short term, peaks in the number of deliveries may lead to capacity bottlenecks and late deliveries. In this paper, we develop three alternative strategies to determine starting times of MR cycles in real-time based on the current number of delivery orders in the system aiming to better handle variations in the number of orders. We evaluate the three strategies for different system load scenarios with respect to delivery service levels, order lead times, systems utilization and necessary number of MR trains using a discrete-event simulation model.
The formation of microstructures in magnetoactive polymers (MAPs) is a recently discovered phenomenon found only with very low filler particle concentrations (less than 3 wt %). Due to the degassing process, filler particles collect around an ascending bubble, which dissolves at a certain point leaving particulate rings within the matrix. The formation of toroidal microstructures commences as filler concentration approaches 1 wt %. The development of coherent parallel aligned rings with a compact order continues as particle concentrations increase toward 2 wt %. Between 2 and 3 wt % capillary doublets develop, while mass percentages higher than 3% result in increasing entropy as the random order of particle agglomeration found in higher concentration MAP dominates. Self-structured samples of different filler material and concentrations between 1 and 3 wt % have been investigated using X-ray tomography, where the emerging structures can be observed and visualized. The ring structures resulting from this research represent microinductivities which can be fabricated in a targeted manner, thus enabling new applications in the high-frequency radio field. Furthermore, these anisotropic, but well-organized, structures have magnetic field-dependent implications for optical, thermal, acoustic, and medical applications.
What commonalities are there in sustainable or unsustainable heating practices in five high-income, high-emitting western European countries? What preferences do a nationally representative sample of the public in these countries hold towards low-carbon options? It is imperative that climate policy researchers and practitioners grapple with the difficulty of decarbonizing heat, which remains the largest single end-use service worldwide and which accounts about half of total final energy consumption. Based on a comparative assessment of five representative national surveys in Germany (N = 2009), Italy (N = 2039), Spain (N = 2038), Sweden (N = 2023), and the United Kingdom (N = 2000), this study explores the demographics and geography of household heat decarbonisation in Europe. By analyzing our country level data as well as our combined sample of 10,109 respondents, it investigates how people conceive of the purposes of low-carbon heat, their preferences for particular forms of heat supply, and their (at times odd) practices of heat consumption and temperature settings. Grounded in its original data, the study organizes its findings inductively across the five themes of literacy (heating knowledge, awareness and control), sustainability (heating practices, dynamics and conflicts), temperature (heating satisfaction and preferences), desirability of change (low-carbon heating priorities, business models and trust), and culture (country and national variation). The study also explores intersections between these dimensions, using multivariate analysis, as well as how preferences differ according to varying types of actors as well as geography and space.