Energie und Mobilität
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A Parametrization Scheme for High Performance Thermal Models of Electric Machines using Modelica
(2012)
Thermal models offer great advantages for enhancement of design, protection and control of electric machines. Detailed thermal models take a great number of time constants into account and provide accurate prediction of the temperatures. However, to parameterize such models detailed geometric data are needed. Whenever such detailed information is not available, or the performance of the detailed models is not satisfying, simplified thermal models as described in this paper are advantageous. The calculation of parameters is described in detail, in order to achieve best accordance with temperatures obtained from measurements or from simulations with detailed thermal models. Thermal resistances are calculated from end temperatures of a test run with constant load (and known losses). Thermal capacitances are obtained using optimization to minimize deviation of simulated and measured temperatures during the whole test run. The thermal model of an asynchronous induction machine with squirrel cage is coupled with an electrical model of the drive. For validation, simulation results of an optimally parameterized simplified model are compared with temperatures obtained by simulation of a detailed thermal model, which in turn has been validated against measurement results, both for continuous duty S1 and intermittent duty S6 (6 minutes no-load followed by 4 minutes of 140% nominal load). The deviations are not more than 4 K which is quite satisfying.
This paper focuses on simulation of permanent magnet synchronous machine (PMSM) with fractional-slot windings (FSW) in Modelica. Modeling of the electrical machines with object-oriented approach is shortly described, and a new Modelica library for simulation of electrical machines is introduced. The results of simulation of PMSMs with fractional slot windings are presented and explained. Special attention is paid to the higher harmonics and subharmonics produced by the winding and their influence on machine operation.
Two state-of-the-art machine designs are mainly used in recent electric and hybrid electric vehicles: asynchronous induction machines with squirrel cage which are robust but need a current component to excite the magnetic field; and permanent magnet synchronous machines which rely on somehow more sensible parts but the magnets are able to excite a magnetic field without current. However; if speed gets high enough to reach the field weakening range; for both machine the field oriented control has to prescribe a field current sufficient to reduce the field not to exceed the voltage limits of the stator circuit. Especially for the permanent magnet synchronous machine this paper investigates whether it is possible to determine an optimal field current for every operation point to minimize either total current consumption or losses.
This paper proposes a multi domain physical model of permanent magnet synchronous machines, considering electrical, magnetic, thermal and mechanical effects. For each component of the model, the main wave as well as lower and higher harmonic wave components of the magnetic flux and the magnetic potential difference may be considered. The permanent magnets are modeled as discrete azimuthal segments in order to consider possible partial demagnetization effects. For each magnet segment a linearized temperature dependent B-H curve is considered. The main advantage of the presented model is that time transient operational behavior of a permanent magnet synchronous machine can be considered under various electrical, magnetic, thermal and mechanical conditions. The electromagnetic condition of surface magnet machine is compared with finite element analysis.
In this paper a new model for the estimation of the stator winding and rotor cage temperatures of induction machines is presented. This model can be used in series applications of machines operated under dynamic load conditions where stator and rotor temperature shall be monitored. The proposed model relies on a simplified lumped element thermal equivalent circuit model where the stator core temperature serves as input quantity. The great advantage of this model is that it covers ambient and cooling conditions inherently. This leads to great simplicity and robustness. The parametrization and validation of the model through experimental data is presented. Advantages, drawbacks and possible implementations are discussed.
Innovative thermal model for the estimation of permanent magnet and stator winding temperatures
(2012)
In this paper an innovative thermal model for the determination of the temperatures of the permanent magnets and stator windings is presented. This model relies on one temperature sensor located in the stator core of the machine. The estimated stator winding and permanent magnet temperatures are determined by a simplified thermal lumped element network model with only two time constants. Due to the structure of the model and the measured stator core temperature the proposed thermal model is very robust. Distortion of the cooling circuit are inherently sensed such that the model can be used for the online prediction of temperatures. Experimental results based on an interior permanent magnet synchronous machine are presented to validate the presented model.
This paper deals with a simulative approach for investigating the impact of inverter pulse inhibition during field weakening operation of permanent magnet synchronous machines and asynchronous induction machines. The modelling and simulation language Modelica is used to design models for the vehicle, the electric machine and the inverter in different abstraction levels. It is shown that when using a permanent magnet synchronous machine, a sudden breakdown of the field weakening current causes induction of high voltages in the stator windings. Hence, the electric system of the vehicle has to be protected against the resulting high currents. Furthermore precautions have to be taken to avoid dangerous driving conditions because of high braking torques in an inverter fault operation mode. In the case of the asynchronous induction machine an inverter pulse inhibition poses no big problem, neither for the electric system of the vehicle, nor the driver.
Condition monitoring of rotor problems such as demagnetization and eccentricity in permanent magnet synchronous motors (PMSM) is essential for guaranteeing high motor performance, efficiency, and reliability. However, there are many limitations to the off-line and on-line methods currently used for PMSM rotor quality assessment. In this paper, an inverter-embedded technique for automated detection and classification of PMSM rotor faults is proposed as an alternative. The main concept is to use the inverter to perform a test whenever the motor is stopped, to detect rotor faults independent of operating conditions or load torque oscillations, which is not possible with motor current signature analysis (MCSA). The d-axis is excited with a dc+ac signal, and the variation in the inductance pattern due to the change in the degree of magnetic saturation caused by demagnetization or eccentricity is observed for fault detection. An experimental study on a 7.5kW PMSM verifies that demagnetization and eccentricity can be detected and classified independent of the load with high sensitivity.
The majority of the work performed for detecting eccentricity faults for permanent magnet synchronous motors (PMSM) focus on motor current signature analysis (MCSA), as it provides continuous on-line monitoring with existing current sensors. However, MCSA cannot be applied under nonstationary conditions and cannot distinguish faults with load torque oscillations, which are limitations for many PMSM drive applications. In this paper, it is shown that the d-axis inductance, L d , decreases with increase in the severity of eccentricity due to the change in the degree of magnetic saturation, and it is proposed as a new fault indicator. The inverter can be used to perform a standstill test automatically whenever the motor is stopped, to measure L d for eccentricity testing independent of load variations or oscillations, which is not possible with MCSA. An FE and experimental study on a 10hp PMSM verifies that eccentricity can be detected independent of the load with high sensitivity and reliability.
The majority of industrial controlled induction machine drives are connected to the mains via a diode bridge. However; if reduction of harmonic currents and / or regenerative operation is desired; replacing the diode bridge by an active front-end (AFE) is required. This paper describes two models of an AFE: a power balance model disregarding switching effects; and an ideal switching model of a pulse width modulation (PWM) converter. Both models are controlled utilizing space phasors in a voltage oriented reference frame. Voltage oriented control (VOC) of the mains converter can be compared with field oriented control (FOC) of a machine converter. Design and parametrization of the main parts—synchronization with mains voltage; current controller and DC voltage controller—are described in detail. Additionally; simulation results proving the implementation and demonstrating possible investigations as well as an outlook on further enhancements are presented.