Fakultät Informatik und Mathematik
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This article describes a systematic literature search of research articles on the topics of ecological sustainability and production planning. Over 900 research articles deal intensively with these topics. These articles were catalogued and included in a database. They can be evaluated with an analysis tool, developed by the research group. The tool is available free of charge via a website of the research group.
In this article, we discuss energy consumption of producing firms on aggregate production planning. While almost constant energy consumption can be the case for a producing firm, highly fluctuating energy demand can occur as well. Together with volatile energy supply, e.g. due to renewable energy sources, this combination of fluctuating energy supply and demand can result in planning uncertainty and high energy costs. We propose different case studies in which such high deviation in the electricity consumption of a producing firm occurs due to aggregate production planning without appropriate consideration of energy consumption.
Flexibility and in particular volume flexibility is an important topic for industrial manufacturing companies. In this context, the harmonization of the available and required capacity is a central task, especially with increasing fluctuations in customer demand. In classical approaches , this is considered only by the use of additional capacities and there are only a few approaches that combine aspects of personnel planning with production planning. Therefore, this article presents a linear optimization model for master production scheduling that includes aspects of personnel requirements planning. It is used to investigate different strategies for the use of overtime and temporary workers in order to achieve different levels of volume flexibility. With regard to the monetary and social impacts, the results indicate that overtime has a stronger influence to achieve volume flexibility than the use of temporary workers. However, both are affected by substantial deficits in human working conditions. But the results also imply a promising potential for improving the social aspects without a significant increase in costs.
Sustainability is an important topic in production plan-ning and control. This article contributes in particular the to further research on the social dimension. It pre-sents a linear optimisation model for Master Produc-tion Scheduling in order to improve human working conditions. Existing approaches have already identified a considerable potential for improvements. Further-more, this article analyses the influence of the compa-ny size on workload and costs using an application with a high proportion of manual activities. It is demonstrat-ed that human working conditions can be improved independently from the company size without increas-ing costs. In addition, smaller companies tend to have a higher exhaustion and the workload affects the total costs more in smaller companies. Therefore, smaller companies might benefit more from an improvement in human working conditions.
In capacitated production systems at high utilization there exists a nonlinear relationship between the orders which are in process and the output. This nonlinear relationship can be described by nonlinear Clearing Functions. We show how a Clearing function will be estimated and integrate it into a model of order releases planning. We compare our model with two inventory management policies under different demand conditions.