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The use of robotics in construction projects is still in its infancy despite the opportunities that robots can present to the improvement of construction practices. One of the strategies to effectively increase the reliance on robots in construction is increasing the knowledge and improving the educational programs about robotics for university students. This paper contributes to the ongoing efforts around the world to improve the teaching methods about construction robotics through the presentation of a novel method that is called “Imagine and Make”, in which students learn how to integrate robotics in different aspects and practices in construction projects. The method has been applied at Centrale Lille in France since 2018. The results of the application of “Imagine and Make” in the first semester in 2021-2022, evaluation by students, and teaching outcomes are reported in this paper. Keywords – Robotics, Construction management techniques, Construction 4.0, Robotics teaching, France
Special issue ISARC 2021
(2022)
The research filed of construction robotics broadens increasingly in terms of complexity, approaches, technologies used, active stakeholders, and application areas. Worldwide labour and resource shortages, the need to increase circularity and resource efficiency, new materials and the increasing utilisation of digital construction tools in the planning and construction industry massively spur the uptake of robotic solutions for on-site construction.
The initial boom of construction robots happened in the 1970s, driven by the Japanese construction industry. In the 1980s, a combination with parallel developments was supposed to achieve complete, integrated robotic on-site factories. From the mid-1980s onwards, the global interest in construction robots decreased gradually. Bulky and expensive systems, complex on-site navigation and logistics approaches, a narrow scope of tasks, inflexibility, incompatibility with on-site work organisation and professional qualification, low usability and insufficient inter-robot coordination capabilities revealed the immaturity of the systems. Only a few organisations predominantly situated in Asia such as Takenaka, Obayashi, Kajima Corporation, Nihon Bisho Co., Samsung, and Hitachi maintained development activities.
However, since the mid-2010s, development activities are gaining traction again. On the application side, this is mainly driven by trends such as the need to upgrade the energy performance of buildings in Europe, a global necessity to remove asbestos from existing structures, and a demand for enormous quantities of high-rise buildings all over East Asia. On the system side, the renewed interest stems from major advances in physical–mechanical robot technology in other automation-driven industries such as the automotive industry. Robots became lighter, more flexible, their parts modular and interchangeable, more user friendly as well as significantly cheaper. On the digital side, the BIM-to-Robot pipeline was subject of intensive reserach and development. More and more methods and tools help to increase the usability of robots and facilitate the simulation and optimisation of robot-driven construction processes.
In the last 4–5 years, the worldwide growing need and interest in construction robotics became highly evident. More than 200 robot systems are pushed by start-ups and spin-offs and their investors to the market. This is backed by an enormous number of activities and projects carried out in the academic area pushing to the boundaries of what is technologically possible.
Major associations and their conferences increase significantly in popularity such as ISARC (International Association for Automation and Robotics in Construction), EC3 (European Council of Computing in Construction), and Robots in Architecture. Competency in digital construction, automation and robotics becomes a key for all stakeholders in the construction industry and many universities worldwide launch dedicated interdisciplinary programs. Powerful governments (China) and major funding programs such as Horizon Europe (Europe) massively request and fund the development of robotic solutions for construction such as drones, mobile robots, 3D-printing solutions, cable-driven robots, and exoskeletons. Regulators and standardisation organisation start to develop the first certification and standardisation schemes for construction robots and large software companies make attempts to allow to simulate and program robotic construction processes efficiently and robustly based on digital building and construction data.
To showcase the diversity of cutting-edge research in the area, this special issue invited eight extended versions of selected papers from the ISARC 2021 conference. As such, this issue covers digital approaches to embed fabrication and robot information in BIM and IFC and program robots directly from digital building models. New robot systems spur novel robotic production processes, and machine learning enable novel logistics approaches for building components that may ultimately lead to robotic cranes and other robotic on-site logistics and handling solutions (including autonomous construction machines). In parallel, systematic evaluation and robot development methods are developed that allow to shed light on their performance in the construction process.
As use of digital fabrication increases in architecture, engineering and construction, the industry seeks appropriate management and processes to enable the adoption during the design/planning phase. Many enablers have been identified across various studies; however, a comprehensive synthesis defining the enablers of design for digital fabrication does not yet exist. This work conducts a systematic literature review of 59 journal articles published in the past decade and identifies 140 enablers under eight categories: actors, resources, conditions, attributes, processes, artefacts, values and risks. The enablers' frequency network is illustrated using an adjacency matrix. Through the lens of actor-network theory, the work creates a relational ontology to demonstrate the linkages between different enablers. Three examples are presented using onion diagrams: circular construction focus, business model focus and digital twin in industrialisation focus. Finally, this work discusses the intersection of relational ontology with process modelling to design future digital fabrication work routines.
As use of digital fabrication increases in architecture, engineering and construction, the industry seeks appropriate management and processes to enable the adoption during the design/planning phase. Many enablers have been identified across various studies; however, a comprehensive synthesis defining the enablers of design for digital fabrication does not yet exist. This work conducts a systematic literature review of 59 journal articles published in the past decade and identifies 140 enablers under eight categories: actors, resources, conditions, attributes, processes, artefacts, values and risks. The enablers’ frequency network is illustrated using an adjacency matrix. Through the lens of actor-network theory, the work creates a relational ontology to demonstrate the linkages between different enablers. Three examples are presented using onion diagrams: circular construction focus, business model focus and digital twin in industrialisation focus. Finally, this work discusses the intersection of relational ontology with process modelling to design future digital fabrication work routines.
A cable-driven parallel robot (CDPR) was developed for the installation of curtain wall modules (CWM). The research addressed the question of whether the CDPR was capable installing CWMs with sufficient accuracy while being competitive compared to conventional manual methods. In order to develop and test such a system, a conceptual framework that consisted of three sub-systems was defined. The tests, carried out in two close-to-real demonstration buildings, revealed an absolute accuracy of the CWM installation of 4 to 23 mm. The working time for installing a CWM was reduced to 0.51 h. The results also show that the system is competitive for a workspace greater than 96 m2 compared to conventional manual methods. However, improvements such as reducing the hours for setting up the CDPR on the one hand and achieving a faster and more robust MEE on the other hand will be still necessary in the future.
In recent years, there has been an increase in robots that perform activities in the built environment. In this chapter, projects were featured as case studies to demonstrate the potential of using automation and robotic technologies to facilitate building façade installation tasks. The Building Energy Renovation Through Timber-Prefabricated Modules (BERTIM) and the Highly automatEd PHysical Achievements and performancES using cable roboTs Unique Systems (HEPHAESTUS) research projects consist of researching, developing and prototyping different automated solutions for the handling of building envelopes in various processes of the installation sequence. The BERTIM research project focuses on building envelope upgrading, automated building façade manufacturing, while the HEPHAESTUS research project is focused on the cable-driven parallel robot for the installation of curtain wall modules. Both projects have proved the potential use of new technologies for the installation of prefabricated envelopes and reduced working time and costs during installation.
Due to a constantly growing interest in construction robots, guidance on the design and management for its development process is needed to employ the best practice know-how and accelerate efficient development and marketisation. The development of construction robots usually involves stakeholders from the construction sector, non-construction sectors, and investors. A systematic design management method can help to integrate the needs and aims of different stakeholders and team members during the development process. Therefore, a procedure model for the development of construction robots is proposed as an integrative guidance on how to systematically conceptualise engineer requirements and to design, develop, implement, evaluate, manage, and mature the designs of construction robots. Several recent projects have been used by the authors to test and verify parts of the proposed cyclic method. In addition, the authors explain how the proposed model has been composed of an adapted set of proven principles and methodologies from the systems engineering and management field and highlight the specific concepts for developing and testing the construction robots. The application of the procedure model revealed that the concept and method are feasible and, in principle, can provide a comprehensive and practical guide on the steps forward. A unique characteristic of the proposed procedure model is the core principle which allows the evolvement over time with each cycle of use. In addition, interchangeable elements can be inserted into the procedure model depending on the region, type of robot, and technical readiness level.