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Single-task construction robots (STCRs) have become a popular research topic for decades. However, there is still a gap in the ubiquitous application of STCRs for onsite construction due to various reasons, such as cost concerns. Therefore, cost–benefit analysis (CBA) can be used to measure the net economic benefit of the STCRs, compared to traditional construction methods, in order to boost the implementation of STCRs. This paper presents a simple and practical framework for the economic evaluation of STCRs and conducts a case study of a cable-driven facade installation robot to verify the method. The results show that the cable-driven robot for facade installation is worth investing in in the UK, as well as in the majority of G20 countries. Furthermore, other socioenvironmental implications of STCRs and the limitations of the study are also discussed. In conclusion, the proposed method is highly adaptable and reproducible. Therefore, researchers, engineers, investors, and policy makers can easily follow and customize this method to assess the economic advantages of any STCR systems, compared to traditional construction technologies.
Bauautomatisierung und Robotik im Betonbau: Fallstudien zu Forschung, Entwicklung und Innovation
(2023)
The construction industry, supported by the materials industry, is a major user of natural resources. Automation and robotics have the potential to play a key role in the development of circular construction by increasing productivity, reducing waste, increasing safety, and mitigating labor shortages. Starting with a brief synopsis of the history of construction robotics and the concept of robot-oriented design, this article presents exemplary case studies of research projects and entrepreneurial activities in which the authors have participated that have contributed to the advancement of concrete construction. The activities of the authors have systematically led to spin-offs and start-ups, especially in recent years (e.g., CREDO Robotics GmbH, ARE23 GmbH, KEWAZO GmbH, ExlenTec Robotics GmbH, etc.), which shows that the use of construction robots is becoming an important part of the construction industry. With the use of automation and robotics in the built environment especially for concrete construction, current challenges such as the housing shortage can be addressed using the leading machinery and robot technology in Germany and other parts of the world. The knowledge and know-hows gained in these endeavors will lay the groundwork for the next frontier of construction robotics beyond the construction sites.
This chapter presents additional research and development on offsite modular manufacturing of interior subsystems – to transform real estate stock to future demands triggered by demographic challenges, thereby allowing instant deployment. It explores the use of innovative systems for prefabrication. Regarding offsite production and manufacturing, the transformation of parts and low-level components into higher-level components by highly mechanised, automated or robot-supported industrial settings therefore needs to take place. Construction automation for offsite manufacturing, requires the integration of products, organisation, informational aspects, and machine technology in order to maximise efficiency and deliver product quality. A construction-kit cell can confine the production-unit elements in a specific area of the building, yet contain a greater capacity than an upgraded existing environment. A fully robotic construction industry will require significant research and development – of each product, process, and participant of the building production process.
The installation of curtain wall modules (CWMs) is a risky activity carried out in the heights and often under unfavorable weather conditions. CWMs are heavy prefabricated walls that are lifted normally with bindings and cranes. High stability is needed while positioning in order not to damage the fragile CWMs. Moreover, this activity requires high precision while positioning brackets, the modules, and for that reason, intensive survey and marking are necessary. In order to avoid such inconveniences, there were experiences to install façade modules in automatic mode using robotic devices. In the research project HEPHAESTUS, a novel system has been developed in order to install CWMs automatically. The system consists of two subsystems: a cable driven parallel robot (CDPR) and a set of robotic tools named as Modular End Effector (MEE). The platform of the CDPR hosts the MEE. This MEE performs the necessary tasks of installing the curtain wall modules. There are two main tasks that the CDPR and MEE need to achieve: first is the fixation of the brackets onto the concrete slab, and second is the picking and placing of the CWMs onto the brackets. The first integration of the aforementioned system was carried out in a controlled environment that resembled a building structure. The results of this first test show that there are minor deviations when positioning the CDPR platform. In future steps, the deviations will be compensated by the tools of the MEE and the installation of the CWM will be carried out with the required accuracy automatically.
A cable-driven parallel robot (CDPR) was developed for the installation of curtain wall modules (CWM). The research addressed the question of whether the CDPR was capable installing CWMs with sufficient accuracy while being competitive compared to conventional manual methods. In order to develop and test such a system, a conceptual framework that consisted of three sub-systems was defined. The tests, carried out in two close-to-real demonstration buildings, revealed an absolute accuracy of the CWM installation of 4 to 23 mm. The working time for installing a CWM was reduced to 0.51 h. The results also show that the system is competitive for a workspace greater than 96 m2 compared to conventional manual methods. However, improvements such as reducing the hours for setting up the CDPR on the one hand and achieving a faster and more robust MEE on the other hand will be still necessary in the future.
A need exists for faster installation of prefabricated modules in the refurbishment market. Current solutions for installing and fitting prefabricated modules on existing buildings are time consuming. The objective of this research is to reduce the time currently required for the installation of timber-based 2D modules by using innovative technologies while improving placement accuracy. A novel installation concept was proposed based on a digitally produced matching kit interface that corrects existing building’s irregularities and connector placement deviations. This solution was tested, validated, and compared in several manufacturing contexts. The tests recorded measurable variables such as the manufacturing time and placement accuracy of the modules. The results demonstrate decreases up to 73% in installation time and placement deviations of less than 2 mm.
In recent years, there has been an increase in robots that perform activities in the built environment. In this chapter, projects were featured as case studies to demonstrate the potential of using automation and robotic technologies to facilitate building façade installation tasks. The Building Energy Renovation Through Timber-Prefabricated Modules (BERTIM) and the Highly automatEd PHysical Achievements and performancES using cable roboTs Unique Systems (HEPHAESTUS) research projects consist of researching, developing and prototyping different automated solutions for the handling of building envelopes in various processes of the installation sequence. The BERTIM research project focuses on building envelope upgrading, automated building façade manufacturing, while the HEPHAESTUS research project is focused on the cable-driven parallel robot for the installation of curtain wall modules. Both projects have proved the potential use of new technologies for the installation of prefabricated envelopes and reduced working time and costs during installation.
Due to a constantly growing interest in construction robots, guidance on the design and management for its development process is needed to employ the best practice know-how and accelerate efficient development and marketisation. The development of construction robots usually involves stakeholders from the construction sector, non-construction sectors, and investors. A systematic design management method can help to integrate the needs and aims of different stakeholders and team members during the development process. Therefore, a procedure model for the development of construction robots is proposed as an integrative guidance on how to systematically conceptualise engineer requirements and to design, develop, implement, evaluate, manage, and mature the designs of construction robots. Several recent projects have been used by the authors to test and verify parts of the proposed cyclic method. In addition, the authors explain how the proposed model has been composed of an adapted set of proven principles and methodologies from the systems engineering and management field and highlight the specific concepts for developing and testing the construction robots. The application of the procedure model revealed that the concept and method are feasible and, in principle, can provide a comprehensive and practical guide on the steps forward. A unique characteristic of the proposed procedure model is the core principle which allows the evolvement over time with each cycle of use. In addition, interchangeable elements can be inserted into the procedure model depending on the region, type of robot, and technical readiness level.
Purpose:
Because of the sharply growing interest worldwide of “hard” physical-mechanical robot systems for the execution of on-site construction tasks [i.e. single-task construction robots (STCRs)], the purpose of this study is to equip development projects with a systematic design-management system model that allows to integrate the different needs and aims of stakeholders.
Design/methodology/approach:
This paper proposes a STCR-technology management system (STCR-TMS) for the complete development cycle of STCR designs. The STCR-TMS is based on established principles from systems engineering and management and STCR-specific activities developed and tested by the authors as standalone elements in previous research work.
Findings:
The application of the STCR-TMS revealed the practicability of the method and the underlying concepts to provide practical guidance for the development process. Additional findings indicate that the method is sufficiently generic and flexible for application to different types of robots and indifferent world regions. This research has also shown that key activities need to be addressed to increase the practicability of the STCR-TMS.
Originality/value:
A unique characteristic of this method is the evolution with each utilization cycle. In addition, individual elements are interchangeable and can be adapted based on external circumstances. These properties allow the TMS to be applied to other fields in construction robotics. With the progression of the verification and validation of the method, know-how and certain elements can be fed into standardization activities (e.g. establishing a management system standard).