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A cable-driven parallel robot (CDPR) was developed for the installation of curtain wall modules (CWM). The research addressed the question of whether the CDPR was capable installing CWMs with sufficient accuracy while being competitive compared to conventional manual methods. In order to develop and test such a system, a conceptual framework that consisted of three sub-systems was defined. The tests, carried out in two close-to-real demonstration buildings, revealed an absolute accuracy of the CWM installation of 4 to 23 mm. The working time for installing a CWM was reduced to 0.51 h. The results also show that the system is competitive for a workspace greater than 96 m2 compared to conventional manual methods. However, improvements such as reducing the hours for setting up the CDPR on the one hand and achieving a faster and more robust MEE on the other hand will be still necessary in the future.
Due to a constantly growing interest in construction robots, guidance on the design and management for its development process is needed to employ the best practice know-how and accelerate efficient development and marketisation. The development of construction robots usually involves stakeholders from the construction sector, non-construction sectors, and investors. A systematic design management method can help to integrate the needs and aims of different stakeholders and team members during the development process. Therefore, a procedure model for the development of construction robots is proposed as an integrative guidance on how to systematically conceptualise engineer requirements and to design, develop, implement, evaluate, manage, and mature the designs of construction robots. Several recent projects have been used by the authors to test and verify parts of the proposed cyclic method. In addition, the authors explain how the proposed model has been composed of an adapted set of proven principles and methodologies from the systems engineering and management field and highlight the specific concepts for developing and testing the construction robots. The application of the procedure model revealed that the concept and method are feasible and, in principle, can provide a comprehensive and practical guide on the steps forward. A unique characteristic of the proposed procedure model is the core principle which allows the evolvement over time with each cycle of use. In addition, interchangeable elements can be inserted into the procedure model depending on the region, type of robot, and technical readiness level.